TABLE OF CONTENTS
1.0 Introduction
2.0 Specifications
2.1
Torque Specifications
2.2
Model Numbers
3.0
O-rings Reference Chart (First Stage)
4.0
First Stage Procedures
4.1
Tools Required for First Stage Servicing
4.2 Disassembly of the RaZor First Stage
4.3 Cleaning and Inspection of the First Stage
4.4 Preliminary Assembly of the First Stage
4.5 Set-up and Testing of the First Stage
5.0 Envoy Second Stage Service Procedures
5.1
Tools Required for Second Stage Servicing
5.2 Disassembly of the Second Stage
5.3 Cleaning and Inspection of the Second Stage
5.4
Preliminary Assembly of the Second Stage
5.5
Set-up of the Second Stage
5.6 Final Assembly of the Second Stage
5.7 Testing of the Second Stage
6.0 Helpful Hints
6.1
Troubleshooting
6.2
Parts Cleaning Recommendations
6.3
Commonly Used Cleaning Solutions
6.4
Handling Tips
7.0
Warranty and Maintenance Information
7.1
Proper Procedure for Warranty Paperwork
7.2 Scheduled Maintenance
7.3 Order Form (sample)
7.4
O-rings Reference Chart (Second Stage)
Before You Begin ...........
Read these instructions completely before you begin servicing the regulator or filling whip.
These instructions are intended for people who have been AUTHORIZED by Zeagle to repair
Zeagle Scuba equipment. If you are not so authorized - STOP.
FIRST STAGE
The letter at the beginning of the serial number on the first stage indicates the model of that first
stage. For example, if the serial number begins with “A” it is a DS-V non-swivel first stage (e.g.
A001324). “G” is a RaZor (Valve/Regulator) first stage, “E” is a ReZort first stage and “F” is a
Flathead 7 first stage. For further information, contact Zeagle.
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