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5168274-BIM-I-1121

36

Johnson Controls Ducted Systems

Sequence Of Operation

Cooling Sequence Of Operation

For XA units, a "Y1" call for the first stage of cooling is passed 
to the Unit Control Board (UCB) which then determines whether 
the requested operation is available and if so, which 
components to energize. With a "Y1" call for first stage cooling 
the UCB will determine if a first stage cooling output is valid as 
long as all safeties and time-delays allow a C1 output for 
cooling. The C1 relay on the UCB will close and send 24 volts 
to the M1 contactor starting the first stage compressor and also 
energizing M4 contactor starting the associated condenser 
fans. During any call for fan or cooling the FAN output on the 
UCB will energize the M3 contactor starting the supply fan.

If a Y2 call is present it is passed to the Unit Control Board 
(UCB) which then determines whether the requested operation 
is available and if so, which components to energize. With a 
"Y2" call for second stage cooling the UCB will determine if a 
second stage cooling output is valid as long as all safeties and 
time-delays allow a C2 output for cooling. The C2 relay on the 
UCB will close and send 24v to the M2 contactor starting the 
second stage compressor also energizing M10 contactor 
starting the associated condenser fans. During any call for fan 
or cooling the FAN output on the UCB will energize the M3 relay 
starting the supply fan.

Heating Sequence of Operation

For heating, a call for "W1" for the first stage of heating or heat 
pump mode, the UCB drives both the C1, C2 compressor 
contactor, M4 & M10 outdoor fan contactors and de-energizes 
RW1 to force the reversing valve into heat pump mode. A "W1" 
call runs 100% of compression for heating mode.

The thermostat makes a circuit between “R” and “W2” for the 
second stage of heating. The UCB passes the “W2” signal on 
energizing a relay (RW2), which energizes the electric heaters if 
available.

In both cases, when the "W1" call is sensed, the indoor air 
blower is energized following a specified heating delay.

If at any time a call for both heating and cooling are present, the 
heating operation will be performed. If operating, the cooling 
system is halted as with a completion of a call for cooling. 
Heating always takes priority.

Continuous Blower

By setting the room thermostat fan switch to "ON," the supply 
air blower will operate continuously.

Intermittent Blower

With the room thermostat fan switch set to "AUTO" and the 
system switch set to either the "AUTO" or "HEAT" settings, the 
blower is energized whenever a cooling or heating operation is 
requested. The blower is energized after any specified delay 
associated with the operation.

When energized, the indoor blower has a minimum run time of 
30 seconds. 

Additionally, the indoor blower has a delay of 10 seconds.

Cooling Operation Errors

Each cooling system is monitored for operation outside of the 
intended parameters. Errors are handled as described below. All 
system errors override minimum run times for compressors.

NOTE: 

The following components are needed to access the 
control points in the Smart Equipment™ control. 

1.

Local LCD on Unit Control Board.

OR

2.

Mobile Access Portal (MAP) Gateway (Portable).

• Source 1 P/N S1-JC-MAP1810-OP
• MAP Gateway Quick Start Guide P/N 24-10737-16
• MAP Gateway Instruction P/N 24-10737-8

High-Pressure Limit Switch

During cooling operation, if a high-pressure limit switch opens, 
the UCB will de-energize the associated compressor, initiate 
the ASCD (Anti-short cycle delay), and, if the other compressor 
is idle, stop the condenser fans. If the call for cooling is still 
present at the conclusion of the ASCD, the UCB will re-energize 
the halted compressor.

Should a high-pressure switch open three times within two 
hours of operation, the UCB will lock-out the associated 
compressor and. If the other compressor is inactive, the 
condenser fans will be de-energized.

Low-Pressure Limit Switch

The low-pressure limit switch is not monitored during the initial 
30 seconds of a cooling system's operation. For the following 
30 seconds, the UCB will monitor the low-pressure switch to 
ensure it closes. If the low-pressure switch fails to close after 
the 30-second monitoring phase, the UCB will de-energize the 
associated compressor, initiate the ASCD, and, if the other 
compressor is idle, stop the condenser fans. If the LPS is still 
open after the ASCD, the compressor will not be energized for 
30 seconds. The second and third times that the UCB sees an 
open LPS will count towards the three occurrences that will 
cause a UCB lock-out.

Once the low-pressure switch has been proven (closed during 
the 30-second monitor period described above), the UCB will 
monitor the low-pressure limit switch for any openings. If the 
low-pressure switch opens for greater than 5 seconds, the UCB 
will de-energize the associated compressor, initiate the ASCD, 
and, if the other compressor is idle, stop the condenser fans.

If the call for cooling is still present at the conclusion of the 
ASCD, the UCB will re-energize the halted compressor.

Should a low-pressure switch open three times within one hour 
of operation, the UCB will lock-out the associated compressor. 
If the other compressor is inactive, the condenser fans will be 
de-energized.

Summary of Contents for XA Series

Page 1: ...XA 15 XA 20 Physical Data 21 8 Electric Heat Minimum Supply Air 22 9 Smart Equipment Economizer Board Details 25 10 Altitude Temperature Correction Factors 30 11 Air Flow Performance Side Duct Applica...

Page 2: ...other applicable safety precautions and codes including ANSI Z223 1 or CSA B149 1 latest edition Wear safety glasses and work gloves Use quenching cloth and have a fire extinguisher available during b...

Page 3: ...t your local Ducted Systems parts distribution center for authorized replacement parts Approvals Design certified by CSA as follows 1 For use as a Heat Pump unit with supplemental electric heat 2 For...

Page 4: ...ys Single Zone N Verasys Change Over Bypass P Verasys VAV Controls Option 15 20 Ton Model Number Nomenclature 00 00 Cooling Only A B Standard Static D High Static E VFD VAV Std Static G VFD VAV High S...

Page 5: ...dian Electrical Code CSA C22 1 2 Installation Codes CSA B149 1 3 Local plumbing and waste water codes and 4 Other applicable local codes Refer to unit application data found in this document If compon...

Page 6: ...60 5 432 504 125 575 3 60 5 540 630 125 Smart Equipment Control Board 110 Volt Convenience Outlet Powered or Non Powered Optional Disconnect Location Optional Disconnect Switch Bottom Power and Contr...

Page 7: ...to Table 4 for clearances required for combustible construction servicing and proper unit operation Rigging And Handling Exercise care when moving the unit Do not remove any packaging until the unit i...

Page 8: ...Weight Figure 6 Center of Gravity A D B C A D E C F B A B C D FRONT A C D F B E FRONT Table 2 XA 15 XA 20 Unit Weight Size Tons Model Weight lbs Center of Gravity 4 Point Load Location lbs 6 Point Loa...

Page 9: ...ont 3 4 NPS Fem Bottom B 3 5 8 KO Power Wiring Front 3 NPS Fem Bottom 6 7 8 A CONTROL WIRING ENTRY COIL GUARD KIT CONDENSER COILS B POWER WIRING ENTRY 5 43 3 4 9 3 4 35 5 7 8 136 1 4 DOT PLUG For pres...

Page 10: ...roper size of the supply and return air duct connections UNIT BASE WITH RAILS Shown separately to illustrate Bottom Duct openings and Power Connection locations 12 1 2 9 1 4 8 1 8 9 3 4 3 3 4 B POWER...

Page 11: ...ncludes a power exhaust option The covering consists of a heavy black paper composition 3 Replace the side supply and return air compartment panels For side duct applications 1 Replace the side panels...

Page 12: ...may be installed on combustable floors made from wood or class A B or C roof covering materials 0 Rear 24 W O Economizer Left 24 W O Economizer 49 W Economizer 36 W Economizer 3 3 If economizer is fac...

Page 13: ...ges to insure adequate sealing Adjusting the damper to the desired air flow may be done before mounting the hood into position or after installation by removing the front hood panel or the screen on t...

Page 14: ...essor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 1 The internal wiring harnesses furnished with this unit are an integral part of the design cert...

Page 15: ...tions enclosed with thermostat for general installation procedure Color coded insulated wires should be used to connect the thermostat to the unit Refer to Table 5 for control wire sizing and maximum...

Page 16: ...Y1 G OCC Y2 X R SD 24 C W1 2 24V C 24 VAC Class 2 SD 24 Jumper Located on Harness Smoke Detector SD R 24V Output R If No Smoke Detector If Smoke Detector Is Used R Occ Jumper Smart Equipment Control...

Page 17: ...100 19 2 15 6 5 0 NONE 38 3 50 E18 18 1 21 7 65 3 70 E36 36 2 43 3 65 3 70 E54 54 2 65 73 1 80 E72 72 2 86 6 94 7 110 575 3 60 9 78 14 1 6 5 2 0 NONE 28 7 35 E18 18 1 17 3 50 3 60 E36 36 2 34 6 50 3 6...

Page 18: ...4 2 129 9 158 7 175 E72 72 2 173 2 202 225 460 3 60 12 2 100 19 2 15 6 5 5 NONE 43 3 50 E18 18 1 21 7 70 3 80 E36 36 2 43 3 70 3 80 E54 54 2 65 79 3 90 E72 72 2 86 6 101 110 575 3 60 9 78 14 1 6 5 2 4...

Page 19: ...137 6 150 E54 54 2 129 9 154 2 175 E72 72 2 173 2 197 5 225 460 3 60 12 2 100 19 2 15 9 7 0 NONE 41 5 50 E18 18 1 21 7 68 5 70 E36 36 2 43 3 68 5 70 E54 54 2 65 77 1 90 E72 72 2 86 6 98 7 110 575 3 60...

Page 20: ...50 E54 54 2 129 9 166 7 175 E72 72 2 173 2 210 225 460 3 60 12 2 100 19 2 15 9 7 5 NONE 46 5 50 E18 18 1 21 7 73 5 80 E36 36 2 43 3 73 5 80 E54 54 2 65 83 3 90 E72 72 2 86 6 105 110 575 3 60 9 78 14 1...

Page 21: ...Capacity Btu hr 99 000 136 000 System power KW COP 13 62 2 05 20 96 2 05 DIMENSIONS inches Length 136 1 4 180 19 32 Width 92 92 Height 52 5 8 52 5 8 OPERATING WT lbs 2140 2650 COMPRESSORS Type Scroll...

Page 22: ...drive the economizer including minimum position free cooling economizer loading and minimum outdoor air supply Economizer Minimum Position The economizer minimum position is set during occupied mode w...

Page 23: ...modulate to control the supply air temperature to the Economizer Setpoint If the supply air temperature cannot be maintained within 5 F of the economizer setpoint the first stage compressor C1 will b...

Page 24: ...ation Operation details include a Compares economizer output to the Economizer Damper Position For Exhaust Fan On and OFF b Energizes exhaust fan when economizer output is above Economizer Damper Posi...

Page 25: ...mistor MAT parameter reports input status F C 3 65 VDC reading MAT to COM with open circuit Read only use in current control revision IN1 MAT LEDs at left on upper edge of economizer board POWER POWER...

Page 26: ...power exhaust actuator and economizer actuator Connects through circuit trace to 24V IN pin HOT ECON 2 10 VDC output for the Economizer actuator Econ parameter reports output status 0 100 Used to posi...

Page 27: ...negative for the indoor air quality sensor Connects through circuit trace to 24V IN pin COM R 24V 24 VAC hot supplied for the outdoor air quality sensor Connects through circuit trace to 24V IN pin HO...

Page 28: ...panel from the unit Loosen but do not remove the two panel latches Locate the economizer actuator where the following adjustment can be made With power exhaust option each building pressurization req...

Page 29: ...creases In order to use the indoor blower tables for high altitude applications certain corrections are necessary A centrifugal fan is a constant volume device This means that if the rpm remains const...

Page 30: ...iven is at an elevation of 5 000 ft The first step is to convert this static pressure to equivalent sea level conditions Sea level static pressure 1 5 832 1 80 Enter the blower table at 6000 sCFM and...

Page 31: ...5 0 HP motor The 7 5 HP motor is required 6 1020 RPM is within the range of the 7 5 HP drives 7 Using the 7 5 HP motor and drive 3 5 turns open will achieve 1020 RPM Example Supply Air Blower Performa...

Page 32: ...880 5 52 916 5 90 954 6 27 992 6 61 1030 6 94 1067 7 26 1103 7 58 7 5 HP Field Supplied Drive XA 20 20 Ton Side Duct Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes...

Page 33: ...7 49 7600 852 4 73 885 5 21 920 5 63 956 6 01 992 6 36 1027 6 68 1063 6 98 1097 7 27 1130 7 56 7 5 HP Field Supplied Drive XA 20 20 Ton Bottom Duct Air Flow CFM Available External Static Pressure IWG...

Page 34: ...e actual CFM through the unit can be determined from the curve in Pressure Drop vs Supply Air CFM Figure 19 After readings have been obtained remove the tubes and reinstall the two 5 16 dot plugs that...

Page 35: ...tment Figure 17 4 Tighten blower pulley and motor sheave set screws after any adjustments Re check set screws after 10 12 hours run time recommended Belt drive blower systems MUST be adjusted to the s...

Page 36: ...ower is energized whenever a cooling or heating operation is requested The blower is energized after any specified delay associated with the operation When energized the indoor blower has a minimum ru...

Page 37: ...it is affected by the fault as well The unit control board monitors the temperature limit switch of electric heat units Compressor Protection In addition to the external pressure switches the compress...

Page 38: ...emperature conditions must call for defrost continuously for 4 1 2 minutes before another defrost cycle is initiated A temperature inhibit feature prohibits defrost if the coil temperature is above 40...

Page 39: ...Instructions 1 Turn unit electrical power on 2 Set the room thermostat setting to lower than the room temperature 3 First stage compressors will energize after the built in time delay five minutes 4...

Page 40: ...naccurate 2 This chart is applicable to unit with the TXV s left to the factory setting If the TXV s have been adjusted in the field the charging chart may no longer apply 200 250 300 350 400 450 500...

Page 41: ...ressure grease gun pump grease Chevron SRI 2 or equivalent into the bearing cavity until new grease shows at the open port Do not over lubricate Run the motor for ten minutes until excess grease is pu...

Page 42: ...microprocessor connects through circuit trace to the SD 24 terminal SD 24 24 VAC hot out for factory accessory smoke detector condensate overflow and or user shutdown relay switching in series Connec...

Page 43: ...t indicates 24 VAC is present at C and 24V terminals FAULT Red hard lockout networking error and firmware error indicator 1 2 second on off flashing indicates one or more alarm is currently active 1 1...

Page 44: ...2 with open circuit Used in suction line temperature safety Pinned connections on right edge of UCB RAH Return Air Humidity input from 0 10 VDC 0 100 RH sensor Input required for reheat units optional...

Page 45: ...r contactor coil indoor blower VFD enable relay coil Output with heat cool operation G input or schedule demand C1 24 VAC hot output for compressor 1 If demand is present and permissions allow compres...

Page 46: ...er of the board Posi tive of the 15 VDC reading to C circuit for powering an optional netstat and or MultiTouch gateway C Common for SA BUS power and communication circuits Also incorporated in the J8...

Page 47: ...indicates the UCB is supplying power to the communication sub board 1 When wiring unit and other devices using the SA Bus and FC Bus see Table 20 Table 19 Smart Equipment UCB Details Continued Descri...

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