Johnson Controls Ducted Systems
5604542-UIM-B-0419
R-410A OUTDOOR SPLIT-SYSTEM
HEAT PUMP
MODELS: 14 SEER -
YHE, TH4, THE, RHP14L SERIES
1.5 TO 5 TONS – 1 & 3 PHASE
INSTALLATION MANUAL
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LIST OF SECTIONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INDOOR EXPANSION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
LIST OF FIGURES
Typical Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Alternative Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TXV Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TXV Bulb and Equalizer Line Installations . . . . . . . . . . . . . . . . . . . . . .6
Proper Bulb Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Outdoor Unit Swing Away Control Box . . . . . . . . . . . . . . . . . . . . . . .11
Outdoor Unit Control Box (208/230V Single Phase) . . . . . . . . . . . . .11
Outdoor Unit Control Box (208/230V & 460V 3-Phase) . . . . . . . . . . .11
Typical Field Wiring (Air Handler / Electrical Heat)
(Single and Three-Phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Demand Defrost Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Defrost Operation Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring Diagram - Single Phase PSC 208/230 for models
(18,24,30,35,48,60) Gen1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Wiring Diagram - Single Phase ECM 208/230
for models (36,42) Gen2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring Diagram - Three Phase PSC 208/230V motor
for models (30,48,60)31S Gen1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wiring Diagram - Three Phase PSC 460V motor
for models (30,48,60)41S Gen1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring Diagram - Three Phase ECM 208/230&460V motor
for models (36,42)B(32,42)s Gen2 . . . . . . . . . . . . . . . . . . . . . . . . . . 21
LIST OF TABLES
Maximum / Minimum Operating Limit Conditions . . . . . . . . . . . . . . . . .2
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
YHE18 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
YHE24 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
YHE30 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
YHE35 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
YHE36 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
YHE42 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
YHE48 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
YHE60 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TEST Input Functionality with Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TEST Input Functionality without Y . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a nominal sized matching indoor coil plus 15 feet of
field-supplied lines.
Matching indoor coils can be used with a thermostatic expansion valve
(TXV). Refer to the Tabular Data Sheet or to the Technical Guide for
the proper selection.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words
DANGER
,
WARNING
, or
CAUTION
.
DANGER
indicates an
imminently
hazardous situation, which, if not
avoided,
will result in death or serious injury
.
WARNING
indicates a
potentially
hazardous situation, which, if not
avoided,
could result in death or serious injury
.
CAUTION
indicates a potentially hazardous situation, which, if not
avoided
may result in minor or moderate injury
. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.