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5604542-UIM-B-0419

16

Johnson Controls Ducted Systems

COOLING OPERATION

During cooling operation, the control will receive thermostat signals at
the Y and O input terminals. The control will energize the M compressor
output terminal. This signal energizes the coil of the compressor con-
tactor causing the compressor to run. The control also delivers power to
the COND FAN terminals causing the outdoor fan to operate. The con-
trol energizes the REV VALVE terminal with 24VAC to switch the
reversing valve.

HEATING OPERATION

During normal heating mode, the control will receive a thermostat signal
at the Y input terminal. The control will energize the M compressor out-
put terminal. This signal energizes the coil of the compressor contactor
causing the compressor to run. The control also delivers power to the
COND FAN terminals causing the outdoor fan to operate. The reversing
valve is not energized in heating mode.

EMERGENCY HEAT

When the thermostat calls for emergency heat operation (W signal with-
out a Y signal), the control will de-energize the compressor and ener-
gize the Wout terminal immediately.

PRESSURE SWITCH FAULT & LOCKOUT

The heat pump is equipped with a pressure switch and loss of charge
switch that are connected to the control at the pressure switch termi-
nals. If one of these switches input opens for more than 40 millisec-
onds, the control will de-energize the compressor. If the switch closes
and a thermostat call for compressor operation is present, the control
will apply the five-minute anti short-cycle delay timer and start the com-
pressor when the timer expires.

When the compressor is started following a switch fault, the control will
start a six-hour timer based on accumulated compressor run time. If the
control senses another opening of the switch before the timer expires, it
will cause a soft lockout condition. The second opening of the switch
must be greater than 160 milliseconds for the lockout to occur. If the
second opening is between 40 and 160 milliseconds, the control will de-
energize the compressor but not cause a soft lockout condition. If the
control does not sense a second switch opening before the six-hour
timer expires, the timer and counter will be reset.

During the soft lockout mode, the control will de-energize the compres-
sor and energize the LED output with the appropriate flash code.

The control will reset the soft lockout condition when any of the follow-
ing occur after removal of the fault condition.

1.

Power is cycled to the R or Y inputs of the control. This will cause
the soft lockout condition to be reset when the thermostat is satis-
fied or when the thermostat is set to SYSTEM OFF and back to
HEAT or COOL mode.

2.

The TEST terminals are shorted for more than two seconds.

When the soft lockout condition is reset, the control will stop displaying
the fault code and will respond to thermostat inputs normally.

SECTION X: INSTRUCTING THE OWNER

Assist owner with processing warranty cards and/or online registration.
Review Owners Guide and provide a copy to the owner and guidance
on proper operation and maintenance. Instruct the owner or the opera-
tor how to start, stop and adjust temperature setting.

When applicable, instruct the owner that the compressor is equipped
with a crankcase heater to prevent the migration of refrigerant to the
compressor during the OFF cycle. The heater is energized only when
the unit is not running. If the main switch is disconnected for long peri-
ods of shut down, do not attempt to start the unit until 8 hours after the
switch has been connected. This will allow sufficient time for all liquid
refrigerant to be driven out of the compressor.

The installer should also instruct the owner on proper operation and
maintenance of all other system components.

MAINTENANCE

1.

Dirt should not be allowed to accumulate on the outdoor coils or
other parts in the air circuit. Clean as often as necessary to keep
the unit clean. Use a brush, vacuum cleaner attachment, or other
suitable means.

2.

The outdoor fan motor bearings are permanently lubricated and do
not require periodic oiling.

3.

If the coil needs to be cleaned, it should be washed with Calgon
Coilclean (mix one part Coilclean to seven parts water). Allow solu-
tion to remain on coil for 30 minutes before rinsing with clean water.
Solution should not be permitted to come in contact with painted
surfaces.

4.

Refer to the furnace or air handler instructions for filter and blower
motor maintenance.

5.

The indoor coil and drain pan should be inspected and cleaned reg-
ularly to prevent odors and assure proper drainage.

COOLING CHARGE TABLE IS ON THE CONTROL BOX COVER.

 CAUTION

IT IS UNLAWFUL TO KNOWINGLY VENT, RELEASE OR DIS-
CHARGE REFRIGERANT INTO THE OPEN AIR DURING REPAIR,
SERVICE, MAINTENANCE OR THE FINAL DISPOSAL OF THIS
UNIT.

Outdoor Unit

18

24

30

35

36

42

48

60

Defrost Jumper Pin Setting

2

2

2

3

3

2

4

2

!

Summary of Contents for TH4 Series

Page 1: ...2 B 32 42 s Gen2 21 LIST OF TABLES Maximum Minimum Operating Limit Conditions 2 R 410A Saturation Properties 8 YHE18 Heat Charging Charts 8 YHE24 Heat Charging Charts 8 YHE30 Heat Charging Charts 9 YH...

Page 2: ...on the UPGNET web site Provide adequate structural support for the unit ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 410A unit it is required that the outdoor uni...

Page 3: ...HU EUDFH XQGHU FHQWHU RI FRPSUHVVRU 127 QVXUH DGHTXDWH ZDOO VXSSRUW 87 21 6SHFLDO FDUH PXVW EH WDNHQ WR DYRLG UHFLUFXODWLRQ RI GLVFKDUJH DLU WKURXJK RXWGRRU FRLO FIGURE 2 Alternative Installation Clea...

Page 4: ...taken not to damage the couplings or kink the tubing Use clean hard drawn copper tubing where no appreciable amount of bending around obstruction is necessary If soft copper must be used care must be...

Page 5: ...ide the grommet back into original position 6 Protect the vapor valve with a wet rag and braze the vapor line con nection to the outdoor unit The nitrogen flow should be exiting the system from the va...

Page 6: ...place on TXV and install liq uid line to the top of the thermal expansion valve Adjust assembly so liquid line aligns with hole in access panel Hand tighten the liq uid line and apply an additional 1...

Page 7: ...e for the indoor unit s static pressure vs CFM or to a curve chart CHARGING THE UNIT The factory charge in the outdoor unit includes enough charge for the unit 15 ft 4 6 m of refrigerant piping and th...

Page 8: ...80 60 70 80 60 70 80 60 70 80 60 70 80 450 Liquid Pressure PSIG 381 427 472 351 394 436 336 384 432 318 363 409 274 324 375 276 318 361 600 Liquid Pressure PSIG 345 389 434 319 355 404 308 354 400 294...

Page 9: ...58 303 348 1400 Liquid Pressure PSIG 309 351 393 292 336 381 285 332 379 272 315 357 255 299 342 246 290 335 Suction Pressure PSIG 136 109 96 80 60 52 YHE TH4 RHP14L35 CF CM CU42 AE42 AVC42 RFCX42CE C...

Page 10: ...oor Temperature F 60 70 80 60 70 80 60 70 80 60 70 80 60 70 80 60 70 80 1400 Liquid Pressure PSIG 336 384 433 312 359 406 293 344 395 279 321 364 230 290 349 248 282 316 1600 Liquid Pressure PSIG 320...

Page 11: ...cess panel FIELD CONNECTIONS POWER WIRING 1 Install the proper size weatherproof disconnect switch outdoors and within sight of the unit 2 Remove the screws at the top and sides of the corner cover Sl...

Page 12: ...ton be supplied at all times To see connection diagrams of all UPG equipment the Low Voltage System Wiring document is available online at www upgnet com in the Product Catalog Section INDOOR CUBIC F...

Page 13: ...ing table summarizes the behavior of the control when the two TEST pins are connected More detailed descriptions of the various functions are included in other sec tions of this document TABLE 11 TEST...

Page 14: ...rrangement of the refrigeration circuit within the coil The control may initiate a defrost cycle even when the coil is not completely cov ered with frost This is normal operation The control regulates...

Page 15: ...ur regardless of the liq uid line coil temperature reading The coil does not have to be cold for the unit to be forced into defrost Once the defrost cycle begins the con trol shall follow the normal d...

Page 16: ...te flash code The control will reset the soft lockout condition when any of the follow ing occur after removal of the fault condition 1 Power is cycled to the R or Y inputs of the control This will ca...

Page 17: ...OPEN REMOTE DISCONNECT SO ELECTRICAL SUPPLY TO HEAT PUMP IS SHUT OFF COMPONENTS SHOWN IN DASH LINES ARE OPTIONAL DUAL CAPACITOR SHOWN SEPARATE CAPACITORS MAY BE USED ON ACTUAL UNIT WIRING MUST CONFOR...

Page 18: ...RAL 1 2 3 4 5 LEGEND AS AMBIENT SENSOR CAP CAPACITOR CC CONTACTOR COIL CCH CRANKCASE HEATER HPS HIGH PRESS SWITCH HS HEATER SWITCH CS COIL SENSOR LPS LOW PRESS SWITCH RV REVERSING VALVE SC START CAPAC...

Page 19: ...LE PERSONAL INJURY TO PREVENT ELECTRICAL SHOCK OPEN REMOTE DISCONNECT SO ELECTRICAL SUPPLY TO HEAT PUMP IS SHUT OFF COMPONENTS SHOWN IN DASH LINES ARE OPTIONAL WIRING MUST CONFORM TO NATIONAL AND LOCA...

Page 20: ...RICAL SHOCK OPEN REMOTE DISCONNECT SO ELECTRICAL SUPPLY TO HEAT PUMP IS SHUT OFF COMPONENTS SHOWN IN DASH LINES ARE OPTIONAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES IF ANY OF THE ORIGINAL WIRE...

Page 21: ...TOR CONNECT L2 OF CONTACTOR TO NEUTRAL 1 2 3 4 5 LEGEND AS AMBIENT SENSOR CAP CAPACITOR CC CONTACTOR COIL CCH CRANKCASE HEATER HPS HIGH PRESS SWITCH HS HEATER SWITCH CS COIL SENSOR LPS LOW PRESS SWITC...

Page 22: ...5604542 UIM B 0419 22 Johnson Controls Ducted Systems NOTES...

Page 23: ...ta Venting if applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas pi...

Page 24: ...ON OFF or the appropriate Value for the fields that apply to the defrost control board installed Run Time Time and Temperature board only 30 60 or 90 minutes Bonnet Sensor Present HEAT Refrigerant Ch...

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