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036-21060-004-A-1102                                                                                                                                                                                                                             

Unitary Products Group

3

DESCRIPTION (Cont’d.)

A fixed outdoor air intake assembly is shipped in the return air 
compartment of all units ordered without an economizer or 
motorized outdoor air damper option. The assembly includes 
a rain hood with a damper that can be set for 10, 15 or 25% 
outdoor air. With bottom duct connections, the intake damper 
assembly should be mounted over the opening in the return 
air panel. With horizontal ductwork, it should be mounted on 
the return air duct. All supply air blowers are equipped with a 
belt drive that can be adjusted to meet the exact require-
ments of the job.

All compressors include internal pressure relief. Every refrig-
erant circuit includes an expansion valve, a liquid line filter-
drier, a discharge line high pressure switch and a suction line 
with a freezestat and low pressure/loss of charge switch, to 
protect all system components.

Compressors and electric heater elements carry an additional 
4-year warranty. Aluminized steel tubular heat exchangers 
carry an additional 9-year warranty.

Simplicity™ Controls

 - Simplicity™ control boards 

have standardized a number of features previously avail-
able only as options or by utilizing additional controls.

Low Ambient 

- An integrated low-ambient control 

allows all units to operate in the cooling mode down 
to 0ºF outdoor ambient without additional assis-
tance. Optionally, the control board can be pro-
grammed to lockout the compressors when the 
outdoor air temperature is low or when free cooling 
is available.

Anti-Short Cycle Protection

 - To aid compressor 

life, an anti-short cycle delay is incorporated into the 
standard controls. Compressor reliability is further 
ensured by programmable minimum run times. For 
testing, the anti short cycle delay can be temporarily 
overridden with the push of a button.

Fan Delays

 - Fan on and fan off delays are fully pro-

grammable. Furthermore, the heating and cooling 
fan delay times are independent of one another. All 
units are programmed with default values based 
upon their configuration of cooling and heat.

Safety Monitoring

 - The control board monitors the 

high and low-pressure switches, the freezestats, the 
gas valve, if applicable, and the temperature limit 
switch on gas and electric heat units. The unit con-
trol board will alarm on ignition failures, compressor 
lockouts and repeated limit switch trips.

Nuisance Trip Protection and Strikes

 - To prevent 

nuisance trouble calls, the control board uses a 

“three times, you’re out” philosophy. The high and 
low-pressure switches and the freezestats must trip 
three times within two hours before the unit control 
board will lock out the associated compressor.

On Board Diagnostics

 - Each alarm will energize a 

trouble light on the thermostat, if so equipped, and 
flash an alarm code on the control board LED. Each 
high and low-pressure switch alarm as well as each 
freezestat alarm has its own flash code. The control 
board saves the five most recent alarms in memory, 
and these alarms can be reviewed at any time. 
Alarms and programmed values are retained 
through the loss of power. 

All gas heat models are built with two heating sections for two 
equal stages of capacity control. Each section includes a 
durable heat exchanger with aluminized steel tubes, a redun-
dant gas valve, spark ignition, power venting, an ignition 
module for 100% shut-off and all of the safety controls 
required to meet the latest ANSI standards.

The gas supply piping can be routed into the heating com-
partment through a hole in the base pan of the unit or through 
a knockout in the piping panel on the front of the unit. 

All electric heat models are wired for a single power source 
and include a bank of nickel chromium elements mounted at 
the discharge of the supply air blower to provide a high veloc-
ity and uniform distribution of air across the heating elements. 
Every element is fully protected against excessive current 
and temperature by fuses and two thermal limit switches.

The power supply wiring can be routed into the control box 
through a threaded pipe connection in the base pan of the 
unit. It can also be routed knockout in the wiring panel on the 
front of the unit. 

All models are available with factory mounted BAS Control. 
Options are Novar, Honeywell, Johnson, or CPC.
All internal factory wiring is color coded and numbered for 
ease in servicing and troubleshooting.

FACTORY-INSTALLED OPTIONS

SINGLE INPUT ELECTRONIC ENTHALPY ECONO-
MIZERS 

- Includes a slide-in / plug-in damper assembly 

with fully modulating spring-return motor actuator capa-
ble of introducing up to 100% outdoor air with nominal 
1% leakage type dampers.

The enthalpy system contains one sensor that monitors 
the outdoor air and determines when the air is cool 
enough and dry enough to provide free cooling.

Summary of Contents for Sunline 2000

Page 1: ...verhead rigging Every unit is completely piped wired charged and tested at the fac tory to simplify the field installation and to provide years of depend able operation Powder paint cabinets provide a...

Page 2: ...HOOD 20 6 CENTER OF GRAVITY 20 7 ROOF CURB DIMENSIONS ALL MODELS 21 8 ROOF CURB BENEFITS 21 9 UNIT CURB AND APPLICATIONS 21 10 TYPICAL APPLICATION 22 11 TYPICAL ROOF TOP INSTALLATION 22 LIST OF TABLES...

Page 3: ...alarm on ignition failures compressor lockouts and repeated limit switch trips Nuisance Trip Protection and Strikes To prevent nuisance trouble calls the control board uses a three times you re out p...

Page 4: ...phase monitor will shut the unit down in an out of phase condition DIRTY FILTER SWITCH This kit includes a differential pressure switch that energizes the fault light on the unit thermostat indicating...

Page 5: ...y should be mounted on the return air duct ENTHALPY ACCESSORY CONTROL KIT This kit contains the required components to convert a single enthalpy economizer to dual enthalpy BURGLAR BARS Mount in the s...

Page 6: ...ust N Options 2 3 D Std Mtr Drive Motorized Damper P Options 2 4 Heat Type Nominal Heat Capacity F Std Mtr Drive 4 Filters Q Options 2 3 4 C00 Cooling Only No field installed electric heat G Std Mtr D...

Page 7: ...ontroller DFS APS Technicoat Cond Coil Phase Monitor CG CPC Controller DFS APS Technicoat Cond Coil Coil Guard CH CPC Controller DFS APS Technicoat Cond Coil Phase Monitor Coil Guard CJ CPC Controller...

Page 8: ...oil Phase Monitor Coil Guard Hinged Filter Door Tooless Access Panels EN Johnson UNT Controller DFS APS Technicoat Evap Cond Coils Hinged Filter Door Tooless Access Panels EP Johnson UNT Controller DF...

Page 9: ...Phase Monitor JC Johnson UNT Controller DFS APS Coil Guard JD Johnson UNT Controller DFS APS Phase Monitor Coil Guard JE Johnson UNT Controller DFS APS Technicoat Cond Coil JF Johnson UNT Controller D...

Page 10: ...coat Evap Coil Phase Monitor Hinged Filter Door Tooless Access Panels PL Novar ETC 3 Controller DFS APS Technicoat Evap Coil Coil Guard Hinged Filter Door Tooless Access Panels PM Novar ETC 3 Controll...

Page 11: ...Technicoat Evaporator Coil Phase Monitor Hinged Filter Door Tooless Access Panels UL Technicoat Evaporator Coil Coil Guard Hinged Filter Door Tooless Access Panels UM Technicoat Evaporator Coil Dirty...

Page 12: ...27 3 67 49 32 88 32 0 62 45 28 20 100 24 0 90 71 53 35 94 26 4 89 69 51 34 83 31 2 83 64 47 30 17 94 23 5 94 94 74 55 90 25 9 90 89 72 53 79 30 5 79 77 66 47 14 94 23 5 94 94 88 76 89 25 8 89 89 83 74...

Page 13: ...5 268 265 247 230 9000 73 362 24 6 219 164 110 341 27 1 214 158 105 295 31 8 200 144 93 68 334 23 9 287 228 171 116 315 26 2 282 222 166 111 275 30 7 261 206 151 96 63 311 23 2 311 296 236 178 295 25...

Page 14: ...1040 3 0 443 6 6 5 4 347 8 1 6 7 228 9 7 8 0 1070 2 0 489 6 9 5 7 396 8 5 7 0 280 10 2 8 3 1100 1 0 536 7 3 6 0 445 8 9 7 3 332 10 6 8 7 1130 0 0 583 7 6 6 2 495 9 3 7 6 385 11 0 9 0 DM300 UNIT DOWNF...

Page 15: ...ted in the respective blower performance table except for Horizontal Duct Connections Add these values due to less airflow resistance TABLE 7 BLOWER MOTOR AND DRIVE DATA MODEL SIZE BLOWER RANGE RPM MO...

Page 16: ...or 102mm optional QUANTITY PER UNIT 406 x 508 x 51 mm 2 16 x 20 x 2 in QUANTITY PER UNIT 406 x 635 x 51 mm 4 16 x 25 x 2 in QUANTITY PER UNIT 457 x 610 x 51 mm 3 14 x 20 x 2 in TOTAL FACE AREA m2 Ft 2...

Page 17: ...26 9 2 37 4 76 0 90 E054 40 4 2 56 2 94 0 100 E072 53 8 2 74 9 98 6 110 1 Electric Heat CORRECTION FACTORS 2 Dual element time delay fuse or HACR breaker NOMINAL VOLTAGE VOLTAGE KW CAP MULTIPLIER 415...

Page 18: ...AL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 3 1 2 4 3 1 2 4 Second stage heating not required on single stage heating units Second stage cooling not required on single stage cooling units Ju...

Page 19: ...be installed outdoors Overhanging structures or shrubs should not obstruct condenser air discharge outlet Note Cool Only Models Units and ductwork are approved for zero clearance to combustible materi...

Page 20: ...are closed with sheet metal covers except when the unit includes a power exhaust option The cov ering consists of a black paper composition 3 Replace the side supply and return air compartment panels...

Page 21: ...ONS ALL MODELS Supply and Return air including duct support rails as shown are typical for Downflow duct applications For location of Sideflow duct applica tions on back of unit refer to Unit Dimensio...

Page 22: ...036 21060 004 A 1102 22 Unitary Products Group FIGURE 10 TYPICAL APPLICATION FIGURE 11 TYPICAL ROOF TOP INSTALLATION GAS ELECTRIC UNIT SHOWN...

Page 23: ...036 21060 004 A 1102 Unitary Products Group 23...

Page 24: ...o change without notice Printed in U S A 036 21060 004 A 1102 Copyright by Unitary Products Group 2002 All rights reserved Supersedes 036 21060 003 A 0802 Unitary 5005 Norman Products York OK Group Dr...

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