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COOLING SYSTEM

The cooling section is a complete factory package utilizing an
air-cooled condenser. The system is factory-charged with
Refrigerant-22. The scroll compressor is hermetically sealed
and internally sprung.

The scroll compressors have inherent (internal) protection. If
there is an abnormal temperature rise in the scroll compressor,
the protector will open to shut down the scroll compressor.

COOLING SEQUENCE OF OPERATION

Single-Stage Cooling:
When the thermostat calls for “cooling”, “R” is closed to “G” and
“Y1" (wiring schematic) which completes the low voltage
control circuit, immediately energizing the scroll compressors,
condenser fan motor and blower motor simultaneously.

Two-Stage Cooling:
A two-stage cooling thermostat may be used if the unit has an
economizer. First-stage cooling is provided by the economizer
if the outdoor air enthalpy is acceptable, and second-stage
cooling is provided by the scroll compressor. Jumper wire J1
must be removed. Refer to unit wiring diagram.

After the thermostat is satisfied and opens, the blower will
continue to run for a short time. All other components will stop.

SAFETY CONTROLS

The refrigerant system is equipped with the following safety
controls:

1. A Suction Line Freezestat to protect against low evaporator

temperatures due to a low air flow or a low return air
temperature.

2. A High Pressure Cutout Switch to protect against excessive

discharge pressures due to a blocked condenser coil or a
condenser motor failure.

3. A Low Pressure Switch to protect against loss of refrigerant

charge.

If either of the above safety controls opens, the refrigerant
system will be locked out. The lock out of the system can be
reset by opening the 24V circuit either at the room thermostat
or at the unit disconnect.

HEATING SEQUENCE OF OPERATION

The following sequence of operation is based on using a
standard single-stage or two-stage heating thermostat.

WITH POWER TO UNIT AND THERMOSTAT IN THE
HEATING MODE
Single-Stage Heating:

a. If the fan switch is in the “ON” position, the evaporator

blower motor relay (BR) will be energized through terminal
G to provide continuous blower operation. If the fan switch
is in the “AUTO” position, the blower will operate only when
there is a call for heating by the thermostat.

b. Upon a call for heat by the thermostat, the first stage of heat

will be energized. Sequencer 1S (or contactor 2M) is always
the first and last to complete its timing cycle and controls
power to the evaporator blower motor.

c. The thermostat will cycle the electric heat to satisfy the

heating requirements of the conditioned space.

Two-Stage Heating:

a. If the fan switch is in the “ON” position, the evaporator

blower motor relay (BR) will be energized through terminal
G to provide continuous blower operation. If the fan switch
is in the “AUTO” position, the blower will operate only when
there is a call for heating by the thermostat.

b. Upon a call for first-stage heat by the thermostat, the first

stage of heat will be energized.

If the thermostat calls for the second stage of heat, the
second stage of heat will be energized.

As before, sequencer 1S (or contactor 2M) maintains
control of the evaporator blower.

c. The thermostat will cycle the electric heat to satisfy the

heating requirements of the conditioned space.

CONTINUOUS BLOWER - Continuous blower operation is
possible by closing the R to G circuit on the thermostat.

HEAT ANTICIPATOR SETPOINTS

It is important that the anticipator setpoint be correct. Too high
of a setting will result in longer heat cycles and a greater
temperature swing in the conditioned space. Reducing the
value below the correct setpoint will give shorter “ON” cycles
and may result in the lowering of the temperature within the
conditioned space. Refer to Table 10 for the required heat
anticipator setting.

CHECKING SUPPLY AIR CFM

The speed of the supply air blower will depend on the required
CFM, the unit accessories and the static resistances of both
the supply and the return air duct systems. With this
information, the speed for the supply air blower can be
determined from the static resistance and blower performance
data on Tables 3 thru 6.

Knowing the required blower RPM and the blower motor HP,
the speed setting for the direct-drive supply air motor can be
determined. 

OPERATION

NOMINAL

HEATER

SIZE

KW

VOLTAGE

SETTING, AMPS

TH1

TH2

5
7

10
15
20
30

240-1-60

0.16
0.35
0.35
0.35
0.35
0.35

-
-
-

0.19
0.38
0.38

5
7

10
15
20
30

240-3-60

0.35
0.35
0.35
0.35
0.35
0.35

-
-
-

0.19
0.38
0.38

7

10
15
20
30

480-3-60

0.35
0.35
0.35
0.37
0.37

-
-
-

0.29
0.29

10
15
20
30

600-3-60

0.35
0.35
0.37
0.37

-
-

0.29
0.29

TABLE 14 - HEAT ANTICIPATOR SETTING

530.18-N7Y

14

Unitary Products Group

Summary of Contents for Sunline 2000

Page 1: ...equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York PA 17405 APPROVALS Design certified by U L and C G A a...

Page 2: ...rf 5 6 Ton Belt Drive 10 6 Static Resistances 11 7 Motor and Drive Data Belt Drive 11 8 Electrical Data Direct Drive 11 9 Electrical Data Belt Drive 11 10 Supperheat 036 12 11 Supperheat 048 12 12 Sup...

Page 3: ...d with a forklift Slotted openings in the base rails are provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 42 Remove the nesting brackets from the four corners on top of the unit All scre...

Page 4: ...wiring diagram Electrical lines must be sized properly to carry the load USE COPPER CONDUCTORS ONLY Each unit must be wired with a separate branch circuit fed directly from the meter panel and proper...

Page 5: ...hood flange and tighten Attach the two side plates to the unit panel by using two self drilling screws for each side plate at dimples D provided in the panel 6 Position fillpiece at bottom of hood be...

Page 6: ...UNIT HAS AN ECONOMIZER REMOVE JUMPER J1 FROM TERMINALS 8 AND 10 ON THE RELAY BOARD TO PREVENT SIMULTANEOUS OPERATION OF THE SCROLL COMPRESSOR AND THE ECONOMIZER IF YOU WANT TO CONTROL THE ECONOMIZER O...

Page 7: ...roper size of the supply and return air duct connections SCROLL COMPRESSOR ACCESS 111 2 45 8 3 77 8 61 2 171 2 111 2 171 2 REAR VIEW SIDE SUPPLY AND RETURN AIR OPENINGS UNIT BASE WITH RAILS FRONT VIEW...

Page 8: ...D LOW 1684 1487 800 710 1631 1464 780 690 1699 1582 1421 825 750 670 1650 1524 1367 785 720 650 1570 1410 1315 755 690 620 1430 1324 1246 725 650 605 1360 1260 1185 700 630 590 1280 1185 1110 680 610...

Page 9: ...ATIC RESISTANCES TABLE FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS UNIT SIZE AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 6...

Page 10: ...re IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032...

Page 11: ...S MIN MAX RLA LRA 036 208 230 1 60 208 230 3 60 460 3 60 575 3 60 187 187 414 518 253 253 504 630 18 0 11 4 6 2 5 0 105 0 90 0 45 0 36 0 1 3 1 3 0 8 0 8 4 4 4 4 2 2 2 2 28 2 20 0 10 8 9 3 45 30 15 15...

Page 12: ...5 2 17 4 19 5 21 6 23 7 25 6 27 5 29 5 31 4 80 7 5 9 6 11 7 13 9 16 0 18 2 20 3 22 6 24 8 27 1 29 3 85 6 1 8 3 10 4 12 6 14 8 16 9 19 5 22 1 24 7 27 3 90 6 6 8 2 9 8 11 4 13 0 16 1 19 1 22 2 25 2 95 5...

Page 13: ...24 1 27 2 28 7 30 2 31 7 33 2 80 5 2 8 5 11 7 15 0 18 2 21 4 24 7 26 3 27 9 29 6 31 2 85 5 3 8 7 12 0 15 4 18 8 22 2 23 9 25 7 27 4 29 2 90 5 1 7 7 10 4 13 0 15 7 18 4 20 7 23 1 25 4 27 8 95 6 8 8 7...

Page 14: ...for heating by the thermostat b Upon a call for heat by the thermostat the first stage of heat will be energized Sequencer 1S or contactor 2M is always the first and last to complete its timing cycle...

Page 15: ...removed in Step 1 NOTE DE ENERGIZE THE SCROLL COMPRESSORS BE FORE TAKING ANY TEST MEASUREMENTS TO ASSURE A DRY INDOOR COIL SECURE OWNER S APPROVAL When the system is functioning properly secure the ow...

Page 16: ...air circuit Cleaning should be as often as necessary to keep coil clean Use a brush vacuum cleaner attachment or other suitable means If water is used to clean coil be sure power to the unit is shut o...

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