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66396-YIM-C-1004

Unitary Products Group

29

When operating in low ambient mode, the UCB will not
lockout the compressors due to a freezestat trip. How-
ever, a freezestat trip will de-energize the associated
compressor. If the call for cooling is still present at the
end of the ASCD and the freezestat has closed, the
unit will resume operation.

SAFETY CONTROLS

The unit control board monitors the following inputs for
each cooling system:

1.

A suction line freezestat to protect against low
evaporator temperatures due to a low airflow or a
low return air temperature (opens at -3°C (26°F)
and resets at 3°C (38°F)).

2.

A high-pressure switch to protect against excessive
discharge pressures due to a blocked condenser
coil or a condenser motor failure (opens at 2660
kPa (380 psig) and resets at 2100 kPa (300 psig)).

3.

A low-pressure switch to protect against loss of
refrigerant charge (opens at 49 kPa (7 psig) and
resets at 154 kPa (22 psig)).

The above pressure switches are hard-soldered to the
unit. The refrigeration systems are independently mon-
itored and controlled. On any fault, only the associated
system will be affected by any safety/preventive action.
The other refrigerant system will continue in operation
unless it is affected by the fault as well.

The unit control board monitors the temperature limit
switch of electric heat units and the temperature limit
switch and the gas valve of gas furnace units.

COMPRESSOR PROTECTION

In addition to external pressure switches, the compres-
sors also have inherent (internal) protection. If there is
an abnormal temperature rise in a compressor, the pro-
tector will open to shut down the compressor. The UCB
incorporates features to minimize compressor wear
and damage. An 

Anti-Short Cycle Delay (ASCD)

 is

utilized to prevent operation of a compressor too soon
after its previous run. Additionally, a minimum run time
is imposed any time a compressor is energized.

The ASCD is initiated on unit start-up and on any com-
pressor reset or lock-out.

FLASH CODES

The UCB will initiate a flash code associated with
errors within the system. Refer to UNIT CONTROL
BOARD FLASH CODES Table 21.

RESET

Remove the call for cooling, by raising thermostat set-
ting higher than the conditioned space temperature.
This resets any pressure or freezestat flash codes.

HEATING SEQUENCE OF OPERATIONS

WITH ELECTRIC HEAT

When the thermostat calls for the first stage of heating,
the low voltage control circuit is completed between “R”
and “W1”. This 24vac signal is passed through the UCB
to the RW1 Relay. Contacts RW1-2 open, assuring the
reversing valve cannot be energized, except during
defrost. Contacts RW1-1 close, completing the circuit to
Y on the 

Defrost Control (DC)

. After its five minute

ASCD timer is satisfied, the DC closes its internal com-
pressor relay contacts, sending a 24vac signal to the
MV1 relay. Contacts MV1-1 close sending a 24vac sig-
nal to the MV terminal of the UCB. If its ASCD timer is
satisfied the UCB will energize compressor #1 and #2
contactor M1. After a two second delay, it then ener-
gizes compressor #3 and #4 contactor M2. Therefore,
on a call for heat from W1, both sets of compressors
are always energized, unless one or the other is locked
out by the UCB. Also on the call for heat, the DC ener-
gizes the M4 and M5 contactor which brings on both
condenser fans.

If the compressors alone cannot satisfy the heating
requirements a second stage call from the thermostat
completes the circuit between “R” and “W2”. This
24vac signal is passed through the UCB to the RW2
relay. Contacts RW2-1 close, completing the circuit to
the electric heat section (if available). For the 18 kW
heater 18 kW will be energized, for the 36 kW heater
18 kW will be energized, for the 54 kW heater 18 kW
will be energized, and for 72 kW heater 36 kW will be
energized. In the event that all compressors are locked
out by the UCB, the total available kW of electric heat
will be energized on a call for “W2”. Take note that the
MV terminal on the UCB is constantly monitored while
there is a demand for heat. If the UCB does not see
24vac at terminal MV after six minutes, it initiates a
fault code 9, indicating a heating problem.

WITHOUT ELECTRIC HEAT

When the thermostat calls for heating, the low voltage
control circuit is completed between “R” and “W1”. This
24vac signal is passed through the UCB to the RW1
Relay and the MV terminal on the UCB. Contacts RW1-
2 open, assuring the reversing valve cannot be ener-
gized, except during defrost. Contacts RW1-1 close,
completing the circuit to Y on the 

Defrost Control

Summary of Contents for Sunline 2000

Page 1: ...5 INSTALLATION 7 OPERATION 27 START UP COOLING 31 TROUBLESHOOTING 31 MAINTENANCE 36 See the following page for a complete Table of Contents NOTES CAUTIONS AND WARNINGS Installer should pay particular...

Page 2: ...TEMPERATURE CORRECTIONS 21 PHASING 25 CHECKING SUPPLY AIR CFM 25 AIR BALANCE 26 OPERATION 27 SEQUENCE OF OPERATIONS OVERVIEW 27 COOLING SEQUENCE OF OPERATION 27 CONTINUOUS BLOWER 27 INTERMITTENT BLOWE...

Page 3: ...R COIL VS SUPPLY AIR CFM 26 LIST OF TABLES Tbl Pg 1 UNIT APPLICATION DATA 7 2 CONTROL WIRE SIZES 12 3 ELECTRIC HEAT APPLICATION DATA 12 4 FOUR AND SIX POINT LOADS 16 5 PHYSICAL DATA BASIC UNIT 17 6 OP...

Page 4: ...NSPECTION As soon as a unit is received it should be inspected for possible damage during transit If damage is evident the extent of the damage should be noted on the car rier s freight bill A separat...

Page 5: ...installed electric heat G Std Mtr Drive 4 Filters Single Input Econ R Options 3 4 H Std Mtr Drive 4 Filters Single Input Econ Power Exhaust S Option 5 L Std Mtr Drive BAS Ready Econ No BAS Controller...

Page 6: ...coat Evap Coil Coil Guard Hinged Filter Door Tooless Access Panels HM Honeywell Excel 10 Controller DFS APS Technicoat Evap Coil Phase Monitor Coil Guard GM Honeywell Excel 10 Controller DFS APS Techn...

Page 7: ...ractors of America ACCA This furnace is not to be used for temporary heating of buildings or structures under construction LOCATION Use the following guidelines to select a suitable loca tion for thes...

Page 8: ...mum Clearances Table 11 for the clearances required for combustible construction ser vicing and proper unit operation DUCTWORK Ductwork should be designed and sized according to the methods in Manual...

Page 9: ...with bottom return air application install the damper assembly over the opening in the side return air access panel Remove and discard the opening cover and the covering over the hood mounting holes u...

Page 10: ...inimum filter area and required sizes are shown in Physical Data Table 5 SERVICE ACCESS The following removable panels provide access to all serviceable components Compressor compartment Electric Heat...

Page 11: ...rmostat switches to the set back position 24 Volt Transformer 2 TO REMOTE SENSOR 2ET04701324 IF USED O C C W 1 W 2 Y 1 G Y 2 X R S D C R E M O T E M I N P O S W 1 W 2 Y 1 G Y 2 C U N I T C O N T R O L...

Page 12: ...ed with the unit must be replaced replacement wire must be of the type shown on the wiring diagram and the same mini mum gauge as the replaced wire Electrical line must be sized properly to carry the...

Page 13: ...tpoint shown in the Enthalpy Setpoint Adjust ment Figure 6 Adjust as follows For a single enthalpy operation carefully turn the set point adjusting screw found on the damper control module to the A B...

Page 14: ...66396 YIM C 1004 14 Unitary Products Group FIGURE 6 ENTHALPY SETPOINT ADJUSTMENT...

Page 15: ...SR SR A B C D TR TR1 24 Vac HOT 24 Vac COM EF EF1 2 3 4 5 1 Exhaust Air Adjustment Screw Exhaust Air LED Damper Min Position Screw Indoor Air Quality Max Adjustment Screw Indoor Air Quality LED Indoo...

Page 16: ...B C D 240 1084 2390 233 514 244 538 310 684 297 654 NOTE These weights are with economizer and 36 kW electric heat UNIT 6 POINT LOADS Kg Lbs TOTAL A B C D E F 240 1084 2390 156 343 163 359 185 407 207...

Page 17: ...FINS PER INCH 15 FACE AREA Sq M Sq Ft 4 02 43 3 COMPRESSOR Qty Per Unit 10 TON TANDEM 2 AIR FILTERS QUANTITY PER UNIT 406 X 508 X 51 mm 16 X 20 X 2 4 QUANTITY PER UNIT 406 X 635 X 51 mm 16 X 25 X 2 4...

Page 18: ...PTION MIN CIRCUIT AMPACITY AMPS MAX FUSE BRKR1 SIZE AMPS RLA EACH LRA EACH MODEL KW2 STAGES AMPS BQ240 380 9 6 66 2 1 11 7 0 0 0 0 57 2 60 E18 11 3 1 17 1 78 7 80 E36 22 6 2 34 3 78 7 80 E54 33 8 2 51...

Page 19: ...ss Economizer 1245 mm 49 With Economizer Left Side Filter Access 610 mm 24 Less Economizer 914 mm 36 With Economizer Right Side Cond Coil 914 mm 36 Below Unit1 1 Units applicable in U S A only may be...

Page 20: ...uct covers Duct openings are closed with sheet metal covers except when the unit includes a power exhaust option The covering consists of a heavy black paper composition 3 Replace the side supply and...

Page 21: ...a static pressure of 1 5 Use the unit blower tables to select the blower speed and the BHP requirement Solution As in the example above no temperature informa tion is given so 70 F is assumed The 1 5...

Page 22: ...66396 YIM C 1004 22 Unitary Products Group FIGURE 13 ALTITUDE TEMPERATURE CONVERSION FACTOR C METER FIGURE 14 ALTITUDE TEMPERATURE CONVERSION FACTOR F FEET...

Page 23: ...143 4 6 5 2 79 5 1 5 8 930 5 0 362 3 7 4 3 318 4 0 4 5 248 4 5 5 1 193 4 9 5 6 129 5 4 6 2 970 4 0 421 4 0 4 5 377 4 2 4 9 306 4 8 5 5 252 5 2 6 0 187 5 8 6 6 1005 3 0 473 4 2 4 8 429 4 5 5 1 359 5 1...

Page 24: ...ective unit s blower performance table TABLE 17 POWER EXHAUST PERFORMANCE MOTOR SPEED STATIC RESISTANCE OF RETURN DUCTWORK IWG Pa 0 2 50 0 3 75 0 4 100 0 5 125 0 6 150 m3 s CFM KW m3 s CFM KW m3 s CFM...

Page 25: ...urn air duct systems With this information the RPM for the supply air blower and the motor pulley adjustment turns open can be determined from the Blower Per formance Data Tables High speed drive acce...

Page 26: ...pressure readings 3 Using an inclined manometer determine the pres sure drop across a dry evaporator coil Since the moisture on an evaporator coil may vary greatly measuring the pressure drop across a...

Page 27: ...thermostat calls for the second stage of cool ing the low voltage control circuit from R to Y2 is completed Compressors 3 4 and condenser fan motor 2 are energized provided it has not been locked out...

Page 28: ...her compressor is inactive the condenser fans will be de energized LOW PRESSURE LIMIT SWITCH The low pressure limit switch is not monitored during the initial 30 seconds of a cooling system s operatio...

Page 29: ...aising thermostat set ting higher than the conditioned space temperature This resets any pressure or freezestat flash codes HEATING SEQUENCE OF OPERATIONS WITH ELECTRIC HEAT When the thermostat calls...

Page 30: ...maximum defrost run time of 10 minutes is met The DC also contains a set of test pins Placing a jumper across these pins will result in the following actions If the ASCD timer is active it is now by p...

Page 31: ...at fan switch to off 9 Turn unit electrical power off OPERATING INSTRUCTIONS 1 Turn unit electrical power on 2 Set the room thermostat setting to lower than the room temperature 3 First stage compress...

Page 32: ...from the room thermostat to the UCB 9 If 24 volts is present at the room thermostat but not at the UCB check for proper wiring between the thermostat and the UCB i e that the thermostat G terminal is...

Page 33: ...4 volts is not present check for loose wiring from the Y1 OUT terminal to the Mate N Lock plug the jumper in the Mate N Lock plug and in the wiring from the Mate N Lock plug to the Y1 ECON terminal 13...

Page 34: ...wiring at the Y2 UCB terminal This will reset any compressor lock outs NOTE While the above step will reset any lock outs compressors 1 and 2 will be held off for the ASCD and compressors 3 and 4 may...

Page 35: ...without economizers If 24 volts is present at the Y1 OUT terminal check for 24 volts at the Y1 ECON terminal If 24 volts is not present check for loose wiring from the Y1 OUT terminal to the Mate N L...

Page 36: ...should be relubricated every 6 months using a lithium based grease NLGI grade 2 recommended for ball bearing service OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface...

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