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66396-YIM-C-1004

Unitary Products Group

13

OPTIONAL ECONOMIZER/MOTORIZED DAMPER RAIN 
HOOD

The instruction for the optional economizer/motorized
damper rain hood can be found in form 035-19854-
000. Use these instructions when field assembling an
economizer rain hood onto a unit. The outdoor and
return air dampers, the damper actuator, the damper
linkage, the outdoor and return air divider baffles, and
all the control sensors are factory mounted as part of
the "Factory installed" economizer option.

OPTIONAL POWER EXHAUST/BAROMETRIC RELIEF 
DAMPER AND RAIN HOOD 

The instructions for the power exhaust/barometric relief
damper and rain hood can be found in form 035-
19856-000. The exhaust fan, all supporting brackets,
angles, and the wiring are factory installed as part of
the power exhaust option.

All of the components, including the dampers, hard-
ware, and mounting instructions are shipped in a single
package external from the unit. The hood must be field
assembled and installed.

Power exhaust is not available as a field installed
accessory.

OPTIONAL ECONOMIZER AND POWER EXHAUST 
DAMPER SET POINT ADJUSTMENTS AND INFORMA-
TION

Remove the economizer access panel from the unit.
Loosen but do not remove the two panel latches.
Locate the economizer control module, where the fol-
lowing adjustments will be made.

Check that the damper blades move smoothly without
binding; carefully turn the Minimum Position Adjusting
screw (found on the damper control module) fully
clockwise and then set the thermostat indoor fan switch
to the on position and then off, or energize and de-
energize terminals "R" to "G".

MINIMUM POSITION ADJUSTMENT

With thermostat set to indoor fan on position, or
terminals "R" to "G" energized, turn the Minimum
Position Adjusting screw (located on the damper

control module) counterclockwise until the desired
minimum damper position has been attained.

ENTHALPY SET POINT ADJUSTMENT

The enthalpy set point may now be set by selecting the
desired setpoint shown in the Enthalpy Setpoint Adjust-
ment Figure 6. Adjust as follows:

For a single enthalpy operation carefully turn the 
set point adjusting screw (found on the damper 
control module) to the "A", "B", "C" or "D" setting 
corresponding to the lettered curve of the Enthalpy 
Setpoint Adjustment Figure 6.

For a dual enthalpy operation, carefully turn the set 
point adjusting screw fully clockwise past the "D" 
setting.

POWER EXHAUST DAMPER SETPOINT (WITH OR WITH-
OUT POWER EXHAUST)

With no power exhaust option, adjust the Exhaust 
Air Adjustment Screw fully clockwise. This will 
allow 2nd stage cooling to operate.

With power exhaust option, each building pressur-
ization requirement will be different. The point at 
which the power exhaust comes on is determined 
by the economizer damper position (Percent 
Open). The Exhaust Air Adjustment Screw should 
be set at the Percent Open of the economizer 
damper at which the power exhaust is needed. It 
can be set from 0 to 100% damper open. 

INDOOR AIR QUALITY AQ

Indoor Air quality (indoor sensor input): Terminal AQ
accepts a +2 to +10 Vdc signal with respect to the
(AQ1) terminal. When the signal is below it's setpoint,
the actuator is allowed to modulate normally in
accordance with the enthalpy and mixed air sensor
inputs. When the AQ signal exceeds it's setpoint
setting and there is no call for free cooling, the actuator
is proportionately modulated from the 2 to 10 Vdc
signal, with 2 Vdc corresponding to full closed and 10
Vdc corresponding to full open. When there is no call
for free cooling, the damper position is limited by the
IAQ Max damper position setting. When the signal
exceeds it's setpoint (Demand Control Ventilation
Setpoint) setting and there is a call for free cooling, the
actuator modulates from the minimum position to the
full open position based on the highest call from either
the mixed air sensor input or the AQ voltage input.

Optional CO

2

 Space Sensor Kit Part # 

2AQ04700324

Optional CO

2

 Unit Sensor Kit Part # 2AQ04700424

Replace the economizer access panel.

Extreme care must be exercised in turning all
setpoint, maximum, and minimum damper
positioning adjustment screws to prevent twist-
ing them off.

Summary of Contents for Sunline 2000

Page 1: ...5 INSTALLATION 7 OPERATION 27 START UP COOLING 31 TROUBLESHOOTING 31 MAINTENANCE 36 See the following page for a complete Table of Contents NOTES CAUTIONS AND WARNINGS Installer should pay particular...

Page 2: ...TEMPERATURE CORRECTIONS 21 PHASING 25 CHECKING SUPPLY AIR CFM 25 AIR BALANCE 26 OPERATION 27 SEQUENCE OF OPERATIONS OVERVIEW 27 COOLING SEQUENCE OF OPERATION 27 CONTINUOUS BLOWER 27 INTERMITTENT BLOWE...

Page 3: ...R COIL VS SUPPLY AIR CFM 26 LIST OF TABLES Tbl Pg 1 UNIT APPLICATION DATA 7 2 CONTROL WIRE SIZES 12 3 ELECTRIC HEAT APPLICATION DATA 12 4 FOUR AND SIX POINT LOADS 16 5 PHYSICAL DATA BASIC UNIT 17 6 OP...

Page 4: ...NSPECTION As soon as a unit is received it should be inspected for possible damage during transit If damage is evident the extent of the damage should be noted on the car rier s freight bill A separat...

Page 5: ...installed electric heat G Std Mtr Drive 4 Filters Single Input Econ R Options 3 4 H Std Mtr Drive 4 Filters Single Input Econ Power Exhaust S Option 5 L Std Mtr Drive BAS Ready Econ No BAS Controller...

Page 6: ...coat Evap Coil Coil Guard Hinged Filter Door Tooless Access Panels HM Honeywell Excel 10 Controller DFS APS Technicoat Evap Coil Phase Monitor Coil Guard GM Honeywell Excel 10 Controller DFS APS Techn...

Page 7: ...ractors of America ACCA This furnace is not to be used for temporary heating of buildings or structures under construction LOCATION Use the following guidelines to select a suitable loca tion for thes...

Page 8: ...mum Clearances Table 11 for the clearances required for combustible construction ser vicing and proper unit operation DUCTWORK Ductwork should be designed and sized according to the methods in Manual...

Page 9: ...with bottom return air application install the damper assembly over the opening in the side return air access panel Remove and discard the opening cover and the covering over the hood mounting holes u...

Page 10: ...inimum filter area and required sizes are shown in Physical Data Table 5 SERVICE ACCESS The following removable panels provide access to all serviceable components Compressor compartment Electric Heat...

Page 11: ...rmostat switches to the set back position 24 Volt Transformer 2 TO REMOTE SENSOR 2ET04701324 IF USED O C C W 1 W 2 Y 1 G Y 2 X R S D C R E M O T E M I N P O S W 1 W 2 Y 1 G Y 2 C U N I T C O N T R O L...

Page 12: ...ed with the unit must be replaced replacement wire must be of the type shown on the wiring diagram and the same mini mum gauge as the replaced wire Electrical line must be sized properly to carry the...

Page 13: ...tpoint shown in the Enthalpy Setpoint Adjust ment Figure 6 Adjust as follows For a single enthalpy operation carefully turn the set point adjusting screw found on the damper control module to the A B...

Page 14: ...66396 YIM C 1004 14 Unitary Products Group FIGURE 6 ENTHALPY SETPOINT ADJUSTMENT...

Page 15: ...SR SR A B C D TR TR1 24 Vac HOT 24 Vac COM EF EF1 2 3 4 5 1 Exhaust Air Adjustment Screw Exhaust Air LED Damper Min Position Screw Indoor Air Quality Max Adjustment Screw Indoor Air Quality LED Indoo...

Page 16: ...B C D 240 1084 2390 233 514 244 538 310 684 297 654 NOTE These weights are with economizer and 36 kW electric heat UNIT 6 POINT LOADS Kg Lbs TOTAL A B C D E F 240 1084 2390 156 343 163 359 185 407 207...

Page 17: ...FINS PER INCH 15 FACE AREA Sq M Sq Ft 4 02 43 3 COMPRESSOR Qty Per Unit 10 TON TANDEM 2 AIR FILTERS QUANTITY PER UNIT 406 X 508 X 51 mm 16 X 20 X 2 4 QUANTITY PER UNIT 406 X 635 X 51 mm 16 X 25 X 2 4...

Page 18: ...PTION MIN CIRCUIT AMPACITY AMPS MAX FUSE BRKR1 SIZE AMPS RLA EACH LRA EACH MODEL KW2 STAGES AMPS BQ240 380 9 6 66 2 1 11 7 0 0 0 0 57 2 60 E18 11 3 1 17 1 78 7 80 E36 22 6 2 34 3 78 7 80 E54 33 8 2 51...

Page 19: ...ss Economizer 1245 mm 49 With Economizer Left Side Filter Access 610 mm 24 Less Economizer 914 mm 36 With Economizer Right Side Cond Coil 914 mm 36 Below Unit1 1 Units applicable in U S A only may be...

Page 20: ...uct covers Duct openings are closed with sheet metal covers except when the unit includes a power exhaust option The covering consists of a heavy black paper composition 3 Replace the side supply and...

Page 21: ...a static pressure of 1 5 Use the unit blower tables to select the blower speed and the BHP requirement Solution As in the example above no temperature informa tion is given so 70 F is assumed The 1 5...

Page 22: ...66396 YIM C 1004 22 Unitary Products Group FIGURE 13 ALTITUDE TEMPERATURE CONVERSION FACTOR C METER FIGURE 14 ALTITUDE TEMPERATURE CONVERSION FACTOR F FEET...

Page 23: ...143 4 6 5 2 79 5 1 5 8 930 5 0 362 3 7 4 3 318 4 0 4 5 248 4 5 5 1 193 4 9 5 6 129 5 4 6 2 970 4 0 421 4 0 4 5 377 4 2 4 9 306 4 8 5 5 252 5 2 6 0 187 5 8 6 6 1005 3 0 473 4 2 4 8 429 4 5 5 1 359 5 1...

Page 24: ...ective unit s blower performance table TABLE 17 POWER EXHAUST PERFORMANCE MOTOR SPEED STATIC RESISTANCE OF RETURN DUCTWORK IWG Pa 0 2 50 0 3 75 0 4 100 0 5 125 0 6 150 m3 s CFM KW m3 s CFM KW m3 s CFM...

Page 25: ...urn air duct systems With this information the RPM for the supply air blower and the motor pulley adjustment turns open can be determined from the Blower Per formance Data Tables High speed drive acce...

Page 26: ...pressure readings 3 Using an inclined manometer determine the pres sure drop across a dry evaporator coil Since the moisture on an evaporator coil may vary greatly measuring the pressure drop across a...

Page 27: ...thermostat calls for the second stage of cool ing the low voltage control circuit from R to Y2 is completed Compressors 3 4 and condenser fan motor 2 are energized provided it has not been locked out...

Page 28: ...her compressor is inactive the condenser fans will be de energized LOW PRESSURE LIMIT SWITCH The low pressure limit switch is not monitored during the initial 30 seconds of a cooling system s operatio...

Page 29: ...aising thermostat set ting higher than the conditioned space temperature This resets any pressure or freezestat flash codes HEATING SEQUENCE OF OPERATIONS WITH ELECTRIC HEAT When the thermostat calls...

Page 30: ...maximum defrost run time of 10 minutes is met The DC also contains a set of test pins Placing a jumper across these pins will result in the following actions If the ASCD timer is active it is now by p...

Page 31: ...at fan switch to off 9 Turn unit electrical power off OPERATING INSTRUCTIONS 1 Turn unit electrical power on 2 Set the room thermostat setting to lower than the room temperature 3 First stage compress...

Page 32: ...from the room thermostat to the UCB 9 If 24 volts is present at the room thermostat but not at the UCB check for proper wiring between the thermostat and the UCB i e that the thermostat G terminal is...

Page 33: ...4 volts is not present check for loose wiring from the Y1 OUT terminal to the Mate N Lock plug the jumper in the Mate N Lock plug and in the wiring from the Mate N Lock plug to the Y1 ECON terminal 13...

Page 34: ...wiring at the Y2 UCB terminal This will reset any compressor lock outs NOTE While the above step will reset any lock outs compressors 1 and 2 will be held off for the ASCD and compressors 3 and 4 may...

Page 35: ...without economizers If 24 volts is present at the Y1 OUT terminal check for 24 volts at the Y1 ECON terminal If 24 volts is not present check for loose wiring from the Y1 OUT terminal to the Mate N L...

Page 36: ...should be relubricated every 6 months using a lithium based grease NLGI grade 2 recommended for ball bearing service OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface...

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