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246695-YTG-C-0708

Johnson Controls Unitary Products

27

Refrigerant Circuit and Refrigerant Safety Components shall 
include:

a.

Independent fixed-orifice or thermally operated expan-
sion devices.

b.

Solid core filter drier/strainer to eliminate any moisture or 
foreign matter.

c.

Accessible service gage connections on both suction 
and discharge lines to charge, evacuate, and measure 
refrigerant pressure during any necessary servicing or 
troubleshooting, without losing charge.

d.

The unit shall have two independent refrigerant circuits, 
equally split in 50% capacity increments.

Unit Controls:

a.

Unit shall be complete with self-contained low-voltage 
control circuit protected by a resetable circuit breaker on 
the 24-volt transformer side.

b.

Unit shall incorporate a lockout circuit which provides 
reset capability at the space thermostat or base unit, 
should any of the following standard safety devices trip 
and shut off compressor:

(1) loss-of-charge/Low-pressure switch,

(2) high-pressure switch,

(3) freeze-protection thermostat, evaporator coil.

c.

If any of the above safety devices trip, a LED (light-emit-
ting diode) indicator shall flash a diagnostic code that 
indicates which safety switch has tripped.

d.

Unit shall incorporate “AUTO RESET” compressor over 
temperature, over current protection.

e.

Unit shall operate with conventional thermostat designs 
and have a low voltage terminal strip for easy hook-up.

f.

Unit control board shall have on-board diagnostics and 
fault code display.

g.

Standard controls shall include anti-short cycle and low 
voltage protection, and permit cooling operation down to 

°

F.

h.

Control board shall monitor each refrigerant safety 
switch independently. 

i.

Control board shall retain last 5 fault codes in non vola-
tile memory, which will not be lost in the event of a power 
loss.

GAS HEATING SECTION (IF EQUIPPED)

Heat exchanger and exhaust system shall be constructed of 
aluminized steel or optional stainless steel. Shall be designed 
with induced draft combustion with post purge logic, energy 
saving direct spark ignition, and redundant main gas valve. 
The heat exchanger shall be of the tubular type, constructed 
of T1-40 aluminized steel (or optional 304 stainless steel) for 
corrosion resistance and allowing minimum mixed air enter-

ing temperature of 40 

°

F. Burners shall be of the in-shot type, 

constructed of aluminum-coated steel. All gas piping shall 
enter the unit cabinet at a single location, through either the 
side or bottom, without any field modifications. An integrated 
control board shall provide timed control of evaporator fan 
functioning and burner ignition. Heating section shall be pro-
vided with the following minimum protection:

a.

Primary and auxiliary high-temperature limit switches.

b.

Induced draft pressure sensor. 

c.

Flame roll out switch (manual reset).

d.

Flame proving controls. Unit shall have two independent 

stages of capacity (60% 1

st

 stage, 100% 2

nd

 stage).

ELECTRIC HEATING SECTION (IF EQUIPPED)

An electric heating section, with nickel chromium elements, 
shall be provided in a range of 9 thru 54 KW, offering two 
stages of capacity all sizes. The heating section shall have a 
primary limit control(s) (automatic reset) to prevent the heat-
ing element system from operating at an excessive tempera-
ture. The Heating Section assembly shall slide out of the unit 
for easy maintenance and service. Units with Electric Heating 
Sections shall be wired for a single point power supply with 
branch circuit fusing (where required).

UNIT OPERATING CHARACTERISTICS

Unit shall be capable of starting and running at 125 

°

F out-

door temperature, exceeding maximum load criteria of ARI 
Standard 340/360. The compressor, with standard controls, 
shall be capable of operation down to 0 

°

F outdoor tempera-

ture. Unit shall be provided with fan time delay to prevent cold 
air delivery before heat exchanger warms up. (Gas heat 
only).

ELECTRICAL REQUIREMENTS

All unit power wiring shall enter unit cabinet at a single factory 
provided location and be capable of side or bottom entry to 
minimize roof penetrations and avoid unit field modifications. 
Separate side and bottom openings shall be provided for the 
control wiring.

STANDARD LIMITED WARRANTIES

Compressor – 5 Years, Heat Exchanger – 10 Years, Elect. 
Heat Elem. – 5 Years, Parts – 1 Year

FACTORY INSTALLED OPTIONAL OUTDOOR AIR (Shall 
be made available by either/or):

1.

ELECTRONIC ENTHALPY AUTOMATIC ECONO-
MIZER

 – Outdoor and return air dampers that are inter-

locked and positioned by a fully-modulating, spring-
return damper actuator. The maximum leakage rate for 
the outdoor air intake dampers shall not exceed 2% 
when dampers are fully closed and operating against a 
pressure differential of 0.5 IWG. A unit-mounted potenti-
ometer shall be provided to adjust the outdoor and return 
air damper assembly to take in outdoor air to meet the 
minimum ventilation requirement of the conditioned 

Summary of Contents for PREDATORTM MAGNUM DJ 150

Page 1: ...cations and can be easily installed on a roof curb slab or frame All Predator Magnum units are self contained and assembled on rigid full perimeter base rails allowing for 3 way forklift access and overhead rigging Every unit is completely charged wired piped and tested at the factory to provide a quick and easy field installation All units are convertible between side and down airflow Inde penden...

Page 2: ...OMIZER DOWNFLOW W POWER EXHAUST 22 15 SLAB ECONOMIZER END RETURN W POWER EXHAUST 22 16 COOLING UNIT WITH GAS HEAT WIRING 230 V DIAGRAM 23 17 COOLING UNIT W WO ELECTRIC HEAT WIRING DIAGRAM 24 18 COOLING UNIT WITH GAS HEAT WIRING 460 575 50 HZ DIAGRAM 25 LIST OF TABLES Tbl Pg 1 ACCESSORIES 8 2 PHYSICAL DATA 10 3 DJ 150 12 1 2 TON CAPACITY RATINGS 10 4 UNIT VOLTAGE LIMITATIONS 10 5 DJ 150 12 1 2 TON ...

Page 3: ...ard ization removes any confusion on which filter sizes are needed for replacement The non corrosive drain pan slides out of the unit to per mit easy cleaning The drain pan is accessed by remov ing the drain pan cover plate on the rear of the unit Once the plate is removed the drain pan slides out through the rear of the unit All Predator Magnum units have a second model name plate located inside ...

Page 4: ...ou re out philosophy The high and low pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor On Board Diagnostics Each alarm will energize a trouble light on the thermostat if so equipped and flash an alarm code on the control board LED Each high and low pressure switch alarm as well as each freezestat alar...

Page 5: ...gulated by the standard single enthalpy input There is an optional input dual dry bulb available To meet regulated air standards the economizer control accepts an optional CO2 input for demand ventilation With single enthalpy input the economizer control monitors outdoor air The dual enthalpy kit provides a second input used to mon itor the return air With a dual input kit installed the economizer...

Page 6: ...BAS Control The Novar ETC 3 building automation system controller is factory installed Incudes supply air sensor return air sensor dirty filter indicator switch and air proving switch Johnson Controls BAS Control The Johnson Control YK UNT 1126 building automation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switc...

Page 7: ...y interfere with proper exhausting of furnace combustion products this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes 60 F Gas Heat Kit For installations which require gas heat units to perform in low ambient temperatures a gas section heating kit is available This kit provides electric heat in the gas heat controls section to ensure the gas valve and contr...

Page 8: ...Slab Downflow Incl Dampers only no Hoods or Barometric Relief 2PE04703225 Power Exhaust Downflow 230V For Units with Economizer only 2PE04703246 Power Exhaust Downflow 460V For Units with Economizer only 2PE04703258 Power Exhaust Downflow 580V For Units with Economizer only 2EC04700924 Dual Enthalpy Control Use with Single Enthalpy Economizer 1EH0407 Hood Kit Downflow Economizer Included with all ...

Page 9: ...tion 1 C Option 2 D Options 1 2 E Option 3 F Option 4 G Options 1 3 H Options 1 4 J Options 1 2 3 K Options 1 2 4 L Options 1 3 4 M Options 1 2 3 4 N Options 2 3 P Options 2 4 Q Options 2 3 4 R Options 3 4 S Option 5 T Options 1 5 U Options 1 3 5 V Options 1 4 5 W Options 1 3 4 5 X Options 3 5 Y Options 4 5 Z Options 3 4 5 1 Disconnect 2 Non Pwr d Conv Outlet 3 Smoke Detector S A 4 Smoke Detector ...

Page 10: ... lb oz 20 8 Compressors Quantity 2 Type Scroll Air Filters Size Wd x Ht x Thickness in 25x20x2 Number Per Unit 4 TABLE 3 DJ 150 12 1 2 TON CAPACITY RATINGS Size Tons Model Cooling Capacity ARI Ratings1 CFM Sound Rating dB 2 Nominal Electric Heat Capacity3 kW Gas Heat Capacity Gas Line Size in OD MBH EER IPLV Input MBH Output MBH Seasonal Efficiency Temp Rise F 150 12 1 2 Cooling Only 150 11 35 12 ...

Page 11: ...0 100 89 78 67 57 134 12 8 134 130 119 109 98 87 77 128 14 2 128 123 112 102 91 80 70 4375 72 160 13 1 109 96 83 71 58 45 33 150 14 4 107 94 81 69 56 43 31 67 147 13 0 132 119 107 94 81 69 56 138 14 2 128 116 103 90 78 65 52 62 136 12 8 136 134 128 115 103 90 77 127 14 1 127 125 120 107 94 82 69 57 136 12 9 136 134 129 116 103 91 78 130 14 2 130 127 122 109 97 84 71 5000 72 162 13 2 119 104 89 75 ...

Page 12: ...5 0 0 Maximum HACR breaker of the same AMP size is applicable 6 7 60 0 0 6 4 1 6 0 1 8 MCA w Power Exhaust Amps Max Fuse Size Amps Max Fuse Size w Power Exhaust Amps FLA Pwr Conv Outlet Heater Amps Min Circuit Ampacity Amps FLA 208 20 0 146 0 1 5 230 460 575 Voltage Compressors OD Fan Motors Supply Blower Motor FLA 1 1 TABLE 7 ELECTRICAL DATA DJ150 12 1 2 TON WITH PWRD CONVENIENCE OUTLET RLA LRA F...

Page 13: ...3 75 3496 1221 3 93 3659 1265 4 20 3916 4800 870 2 46 2291 935 2 69 2508 991 2 96 2755 1033 3 09 2879 1078 3 35 3126 1125 3 58 3335 1164 3 72 3467 1201 3 90 3635 1229 4 09 3810 1273 4 38 4080 4900 887 2 58 2406 952 2 81 2622 1007 3 09 2883 1048 3 23 3011 1092 3 50 3265 1138 3 73 3473 1175 3 87 3605 1211 4 05 3779 1237 4 26 3967 1282 4 56 4250 5000 903 2 71 2527 968 2 94 2744 1022 3 24 3016 1062 3 ...

Page 14: ...1046 2 95 2749 1090 3 14 2925 1132 3 33 3103 1173 3 52 3281 1212 3 71 3459 1251 3 90 3634 1289 4 08 3807 1325 4 27 3977 4600 972 2 72 2536 1019 2 91 2708 1063 3 10 2886 1106 3 29 3066 1148 3 48 3247 1188 3 68 3428 1227 3 87 3606 1266 4 06 3782 1303 4 24 3955 1338 4 43 4125 4700 991 2 86 2667 1036 3 05 2846 1081 3 25 3029 1123 3 45 3212 1164 3 64 3396 1204 3 84 3578 1242 4 03 3758 1280 4 22 3933 13...

Page 15: ...hown in the respective Blower Performance Table 3 The pressure drop through the economizer is greater for 100 outdoor air than for 100 return air If the resistance of the return air duct system is less than 0 25 IWG the unit will deliver less CFM during full economizer operation TABLE 12 ELECTRIC HEAT MINIMUM SUPPLY AIR CFM HEATER UNIT NOMINAL TONS kW VOLTAGE 12 5 MINIMUM SUPPLY AIR CFM 18 208 230...

Page 16: ... LEFT FRONT 60 25 LEFT FRONT FIGURE 4 UNIT WITH 6 POINT LOAD TABLE 16 6 POINT LOAD WEIGHT Model Locations lbs A B C D E F DJ150 184 210 246 323 275 242 TABLE 17 UNIT WEIGHTS Model DJ150 Shipping Weight lb Operating Weight lb Cooling Unit Only 1495 1480 w Economizer 85 84 w Power Exhaust 150 148 w Gas Heat1 1 8 Tube Heat Exchanger 110 110 w Electric Heat2 2 54 kW heater 49 49 A B C F E D LEFT FRONT...

Page 17: ...Units must be installed outdoors Overhanging structure or shrubs should not obstruct condenser air discharge outlet 72 Right 12 Front 36 Left 36 Rear2 2 To remove the slide out drain pan a rear clearance of 60 is required If space is unavailable the drain pan can be removed through the front by separating the corner wall 36 Bottom3 3 Units may be installed on combustible floors made from wood or c...

Page 18: ... S U L A T E D D E C K U N D E R C O M P R E S S O R S E C T I O N I N S U L A T E D D E C K U N D E R C O N D E N S E R S E C T I O N F R O N T R I G H T S U P P L Y R E T U R N FIGURE 7 SUNLINE TO PREDATOR MAGNUM TRANSITION ROOF CURBS 7 6 5 8 9 4 5 0 1 2 3 0 1 2 6 4 1 4 5 9 1 4 1 0 2 3 4 2 6 8 0 5 8 2 T Y P F R O N T R I G H T S U P P L Y R E T U R N ...

Page 19: ... 6 13 16 21 3 16 19 3 16 17 3 16 7 1 8 14 23 32 16 3 8 18 1 16 19 5 8 63 1 2 27 1 2 18 24 21 12 5 16 LEFT FRONT Bottom Condensate Drain Bottom Power Control and Convenience Outlet Wiring Entries Bottom Gas Supply Entry FIGURE 9 SIDEFLOW DUCT DIMENSIONS Return Air Supply Air 18 1 4 18 1 4 28 1 4 31 11 16 28 1 4 18 1 16 2 31 32 5 5 32 Dot Plugs ...

Page 20: ... 2EE04705424 Side Return Horizontal economizer without barometric relief 2EE047055241 1 Barometric relief must be ordered separately and installed in duct work ERV or End Return Slab Economizer 50 tall cabinet 2EE047052242 2 Barometric relief or fresh air hood not included Must be ordered separately 2EE04705424 Fresh Air Hood 2EE04705424 Fresh Air Damper 2EE04705424 Return Air Damper 2EE04705424 B...

Page 21: ...EE04705424 Fresh Air Hood 2EE04705424 Fresh Air Damper 2EE04705424 Return Air Damper 2PE047032XX Power Exhaust 2EE04705424 Barometric Relief Damper 2EE04705424 Barometric Relief Hood 1EH0408 Barometric Relief Hood 1EH0408 Barometric Relief Damper 2PE047032XX Power Exhaust 2EE04705524 Fresh Air Hood 2EE04705524 Fresh Air Damper 2EE04705524 Return Air Damper Field Installed Duct Work ...

Page 22: ...END RETURN W POWER EXHAUST 2EE04705X24 Slab Economizer 2PE047032XX Power Exhaust 1EH0409 Barometric Relief Damper 1EH0409 Barometric Relief Hood 1EH0409 Fresh Air Hood 2EE04705X24 Slab Economizer 1EH0409 Barometric Relief Hood 1EH0409 Barometric Relief Damper 1EH0409 Fresh Air Hood 2PE047032XX Power Exhaust Field Installed Duct Work ...

Page 23: ...246695 YTG C 0708 Johnson Controls Unitary Products 23 FIGURE 16 COOLING UNIT WITH GAS HEAT WIRING 230 V DIAGRAM ...

Page 24: ...246695 YTG C 0708 24 Johnson Controls Unitary Products FIGURE 17 COOLING UNIT W WO ELECTRIC HEAT WIRING DIAGRAM ...

Page 25: ...246695 YTG C 0708 Johnson Controls Unitary Products 25 FIGURE 18 COOLING UNIT WITH GAS HEAT WIRING 460 575 50 HZ DIAGRAM ...

Page 26: ...vent insulation from entering the air stream Cabinet doors shall be hinged with toolless access for easy servicing and maintenance Full perimeter base rails shall be provided to assure reliable transit of equipment overhead rigging fork truck access and proper sealing on roof curb applications Disposable 2 filters shall be fur nished and be accessible through hinged access door Fan performance mea...

Page 27: ...structed of aluminum coated steel All gas piping shall enter the unit cabinet at a single location through either the side or bottom without any field modifications An integrated control board shall provide timed control of evaporator fan functioning and burner ignition Heating section shall be pro vided with the following minimum protection a Primary and auxiliary high temperature limit switches ...

Page 28: ...r static output and or higher airflow CONVENIENCE OUTLET POWERED NON POW ERED Unit can be provided with an optional 120VAC GFCI outlet with cover on the corner of the unit housing the compressors PHASE MONITOR Designed to prevent damage in out of phase condition COIL GUARD Designed to prevent condenser coil damage BAS CONTROLS Include supply air sensor return air sensor dirty filter indicator and ...

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