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246695-YTG-C-0708

4

Johnson Controls Unitary Products

Environmentally Aware

 – For improved Indoor Air

Quality, foil faced insulation is used exclusively through-
out the units. 

Balanced Heating

 – The Predator

®

 Magnum offers

“Ultimate Heating Comfort” with a balance between 1

st

and 2

nd

 stage gas heating. The first stage of a gas heat

Predator

®

 Magnum unit provides 60% of the heating

capacity. Balanced heating allows the unit to better main-
tain desired temperatures.

Convertible Airflow Design

 – The side duct openings

are covered when they leave the factory. If a side supply/
return is desired, the installer simply removes the two
side duct covers from the outside of the unit and installs
them over the down shot openings. No panel cutting is
required. Convertible airflow design allows maximum
field flexibility and minimum inventory.

System Protection

 – Suction line freezestats are sup-

plied on all units to protect against loss of charge and coil
frosting when the economizer operates at low outdoor air
temperatures while the compressors are running. Every
unit has solid-core liquid line filter-driers and high and
low-pressure switches. Internal compressor protection is
standard on all compressors. Crankcase heaters are
standard on reciprocating compressors. Scroll compres-
sors do not require crankcase heaters. Phase monitors
are standard on all units.

Advanced Controls

 - 

Simplicity

 control boards have

standardized a number of features previously available
only as options or by utilizing additional controls.

Low Ambient

 - An integrated low-ambient control

allows all units to operate in the cooling mode down
to 0

°

F outdoor ambient without additional assistance.

Optionally, the control board can be programmed to
lockout the compressors when the outdoor air tem-
perature is low or when free cooling is available.

Anti-Short Cycle Protection

 - To aid compressor

life, an anti-short cycle delay is incorporated into the
standard controls. Compressor reliability is further
ensured by programmable minimum run times. For
testing, the anti-short cycle delay can be temporarily
overridden with the push of a button.

Fan Delays

 - Fan on and fan off delays are fully pro-

grammable. Furthermore, the heating and cooling
fan delay times are independent of one another. All
units are programmed with default values based
upon their configuration of cooling and heat.

Safety Monitoring

 - The control board monitors the

high and low-pressure switches, the freezestats, the
gas valve, if applicable, and the temperature limit
switch on gas and electric heat units. The unit con-
trol board will alarm on ignition failures, compressor
lockouts and repeated limit switch trips.

Nuisance Trip Protection and Strikes

 - To prevent

nuisance trouble calls, the control board uses a
“three times, you’re out” philosophy. The high and
low-pressure switches and the freezestats must trip

three times within two hours before the unit control
board will lock out the associated compressor.

On Board Diagnostics

 - Each alarm will energize a

trouble light on the thermostat, if so equipped, and
flash an alarm code on the control board LED. Each
high and low-pressure switch alarm as well as each
freezestat alarm has its own flash code. The control
board saves the five most recent alarms in memory,
and these alarms can be reviewed at any time.
Alarms and programmed values are retained
through the loss of power.

Reliable

 – From the beginning – All units undergo com-

puter automated testing before they leave the factory.
Units are tested for refrigerant charge and pressure, unit
amperage, and 100% functionality. For the long term –
All Predator

®

 units are painted with a long lasting, pow-

der paint that stands up over the life of the unit. The paint
used has been proven by a 1000 hour salt spray test.

Flexible Placement

 – All models and configurations

share the same cabinet/footprint and thus the same roof
curb. You have the flexibility to set one curb and choose
the correct tonnage size and heating option after the
internal loads have been determined.

To further simplify planning and installation, Predator

®

Magnum cabinets are designed to fit your roof. With the
optional roof curb, the unit ductwork is designed to fit
around 24” on-center joists or between 48” on-center joists.

The drain pan can be rotated to drain to either the front
or the rear of the unit. Additionally, the drain pan can be
fitted to drain through the roof curb. As it is sometimes
difficult to have a level installation, the drain pan features
a generous slope to ensure proper drainage.

Full Perimeter Base Rails

 – The permanently attached

base rails provide a solid foundation for the entire unit
and protect the unit during shipment. The rails offer
forklift access from 3 sides, and rigging holes are
available so that an overhead crane can be used to
place the units on a roof.

Easy Installation

 – Gas and electric utility knockouts are

supplied in the unit underside as well as the side of the
unit. A clearly identified location is provided to mount a
field supplied electrical disconnect switch. Utility connec-
tions can be made quickly and with a minimum amount
of field labor.

All units are shipped with 2” throw-away filters installed.

Wide Range of Indoor Airflows

 – All indoor fan motors

are belt-drive type providing maximum flexibility to han-
dle most airflow requirements. For high static applica-
tions, factory installed alternate indoor fan motors are
available. With the optional indoor fan motor, all units can
supply nominal airflow at a minimum of 1.5” ESP.

Warranty 

- All models include a 1-year limited warranty

on the complete unit. Compressors and electric heater
elements each carry a 5-year warranty. Aluminized steel
and stainless steel tubular heat exchangers carry a 10-
year warranty.

Summary of Contents for PREDATORTM MAGNUM DJ 150

Page 1: ...cations and can be easily installed on a roof curb slab or frame All Predator Magnum units are self contained and assembled on rigid full perimeter base rails allowing for 3 way forklift access and overhead rigging Every unit is completely charged wired piped and tested at the factory to provide a quick and easy field installation All units are convertible between side and down airflow Inde penden...

Page 2: ...OMIZER DOWNFLOW W POWER EXHAUST 22 15 SLAB ECONOMIZER END RETURN W POWER EXHAUST 22 16 COOLING UNIT WITH GAS HEAT WIRING 230 V DIAGRAM 23 17 COOLING UNIT W WO ELECTRIC HEAT WIRING DIAGRAM 24 18 COOLING UNIT WITH GAS HEAT WIRING 460 575 50 HZ DIAGRAM 25 LIST OF TABLES Tbl Pg 1 ACCESSORIES 8 2 PHYSICAL DATA 10 3 DJ 150 12 1 2 TON CAPACITY RATINGS 10 4 UNIT VOLTAGE LIMITATIONS 10 5 DJ 150 12 1 2 TON ...

Page 3: ...ard ization removes any confusion on which filter sizes are needed for replacement The non corrosive drain pan slides out of the unit to per mit easy cleaning The drain pan is accessed by remov ing the drain pan cover plate on the rear of the unit Once the plate is removed the drain pan slides out through the rear of the unit All Predator Magnum units have a second model name plate located inside ...

Page 4: ...ou re out philosophy The high and low pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor On Board Diagnostics Each alarm will energize a trouble light on the thermostat if so equipped and flash an alarm code on the control board LED Each high and low pressure switch alarm as well as each freezestat alar...

Page 5: ...gulated by the standard single enthalpy input There is an optional input dual dry bulb available To meet regulated air standards the economizer control accepts an optional CO2 input for demand ventilation With single enthalpy input the economizer control monitors outdoor air The dual enthalpy kit provides a second input used to mon itor the return air With a dual input kit installed the economizer...

Page 6: ...BAS Control The Novar ETC 3 building automation system controller is factory installed Incudes supply air sensor return air sensor dirty filter indicator switch and air proving switch Johnson Controls BAS Control The Johnson Control YK UNT 1126 building automation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switc...

Page 7: ...y interfere with proper exhausting of furnace combustion products this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes 60 F Gas Heat Kit For installations which require gas heat units to perform in low ambient temperatures a gas section heating kit is available This kit provides electric heat in the gas heat controls section to ensure the gas valve and contr...

Page 8: ...Slab Downflow Incl Dampers only no Hoods or Barometric Relief 2PE04703225 Power Exhaust Downflow 230V For Units with Economizer only 2PE04703246 Power Exhaust Downflow 460V For Units with Economizer only 2PE04703258 Power Exhaust Downflow 580V For Units with Economizer only 2EC04700924 Dual Enthalpy Control Use with Single Enthalpy Economizer 1EH0407 Hood Kit Downflow Economizer Included with all ...

Page 9: ...tion 1 C Option 2 D Options 1 2 E Option 3 F Option 4 G Options 1 3 H Options 1 4 J Options 1 2 3 K Options 1 2 4 L Options 1 3 4 M Options 1 2 3 4 N Options 2 3 P Options 2 4 Q Options 2 3 4 R Options 3 4 S Option 5 T Options 1 5 U Options 1 3 5 V Options 1 4 5 W Options 1 3 4 5 X Options 3 5 Y Options 4 5 Z Options 3 4 5 1 Disconnect 2 Non Pwr d Conv Outlet 3 Smoke Detector S A 4 Smoke Detector ...

Page 10: ... lb oz 20 8 Compressors Quantity 2 Type Scroll Air Filters Size Wd x Ht x Thickness in 25x20x2 Number Per Unit 4 TABLE 3 DJ 150 12 1 2 TON CAPACITY RATINGS Size Tons Model Cooling Capacity ARI Ratings1 CFM Sound Rating dB 2 Nominal Electric Heat Capacity3 kW Gas Heat Capacity Gas Line Size in OD MBH EER IPLV Input MBH Output MBH Seasonal Efficiency Temp Rise F 150 12 1 2 Cooling Only 150 11 35 12 ...

Page 11: ...0 100 89 78 67 57 134 12 8 134 130 119 109 98 87 77 128 14 2 128 123 112 102 91 80 70 4375 72 160 13 1 109 96 83 71 58 45 33 150 14 4 107 94 81 69 56 43 31 67 147 13 0 132 119 107 94 81 69 56 138 14 2 128 116 103 90 78 65 52 62 136 12 8 136 134 128 115 103 90 77 127 14 1 127 125 120 107 94 82 69 57 136 12 9 136 134 129 116 103 91 78 130 14 2 130 127 122 109 97 84 71 5000 72 162 13 2 119 104 89 75 ...

Page 12: ...5 0 0 Maximum HACR breaker of the same AMP size is applicable 6 7 60 0 0 6 4 1 6 0 1 8 MCA w Power Exhaust Amps Max Fuse Size Amps Max Fuse Size w Power Exhaust Amps FLA Pwr Conv Outlet Heater Amps Min Circuit Ampacity Amps FLA 208 20 0 146 0 1 5 230 460 575 Voltage Compressors OD Fan Motors Supply Blower Motor FLA 1 1 TABLE 7 ELECTRICAL DATA DJ150 12 1 2 TON WITH PWRD CONVENIENCE OUTLET RLA LRA F...

Page 13: ...3 75 3496 1221 3 93 3659 1265 4 20 3916 4800 870 2 46 2291 935 2 69 2508 991 2 96 2755 1033 3 09 2879 1078 3 35 3126 1125 3 58 3335 1164 3 72 3467 1201 3 90 3635 1229 4 09 3810 1273 4 38 4080 4900 887 2 58 2406 952 2 81 2622 1007 3 09 2883 1048 3 23 3011 1092 3 50 3265 1138 3 73 3473 1175 3 87 3605 1211 4 05 3779 1237 4 26 3967 1282 4 56 4250 5000 903 2 71 2527 968 2 94 2744 1022 3 24 3016 1062 3 ...

Page 14: ...1046 2 95 2749 1090 3 14 2925 1132 3 33 3103 1173 3 52 3281 1212 3 71 3459 1251 3 90 3634 1289 4 08 3807 1325 4 27 3977 4600 972 2 72 2536 1019 2 91 2708 1063 3 10 2886 1106 3 29 3066 1148 3 48 3247 1188 3 68 3428 1227 3 87 3606 1266 4 06 3782 1303 4 24 3955 1338 4 43 4125 4700 991 2 86 2667 1036 3 05 2846 1081 3 25 3029 1123 3 45 3212 1164 3 64 3396 1204 3 84 3578 1242 4 03 3758 1280 4 22 3933 13...

Page 15: ...hown in the respective Blower Performance Table 3 The pressure drop through the economizer is greater for 100 outdoor air than for 100 return air If the resistance of the return air duct system is less than 0 25 IWG the unit will deliver less CFM during full economizer operation TABLE 12 ELECTRIC HEAT MINIMUM SUPPLY AIR CFM HEATER UNIT NOMINAL TONS kW VOLTAGE 12 5 MINIMUM SUPPLY AIR CFM 18 208 230...

Page 16: ... LEFT FRONT 60 25 LEFT FRONT FIGURE 4 UNIT WITH 6 POINT LOAD TABLE 16 6 POINT LOAD WEIGHT Model Locations lbs A B C D E F DJ150 184 210 246 323 275 242 TABLE 17 UNIT WEIGHTS Model DJ150 Shipping Weight lb Operating Weight lb Cooling Unit Only 1495 1480 w Economizer 85 84 w Power Exhaust 150 148 w Gas Heat1 1 8 Tube Heat Exchanger 110 110 w Electric Heat2 2 54 kW heater 49 49 A B C F E D LEFT FRONT...

Page 17: ...Units must be installed outdoors Overhanging structure or shrubs should not obstruct condenser air discharge outlet 72 Right 12 Front 36 Left 36 Rear2 2 To remove the slide out drain pan a rear clearance of 60 is required If space is unavailable the drain pan can be removed through the front by separating the corner wall 36 Bottom3 3 Units may be installed on combustible floors made from wood or c...

Page 18: ... S U L A T E D D E C K U N D E R C O M P R E S S O R S E C T I O N I N S U L A T E D D E C K U N D E R C O N D E N S E R S E C T I O N F R O N T R I G H T S U P P L Y R E T U R N FIGURE 7 SUNLINE TO PREDATOR MAGNUM TRANSITION ROOF CURBS 7 6 5 8 9 4 5 0 1 2 3 0 1 2 6 4 1 4 5 9 1 4 1 0 2 3 4 2 6 8 0 5 8 2 T Y P F R O N T R I G H T S U P P L Y R E T U R N ...

Page 19: ... 6 13 16 21 3 16 19 3 16 17 3 16 7 1 8 14 23 32 16 3 8 18 1 16 19 5 8 63 1 2 27 1 2 18 24 21 12 5 16 LEFT FRONT Bottom Condensate Drain Bottom Power Control and Convenience Outlet Wiring Entries Bottom Gas Supply Entry FIGURE 9 SIDEFLOW DUCT DIMENSIONS Return Air Supply Air 18 1 4 18 1 4 28 1 4 31 11 16 28 1 4 18 1 16 2 31 32 5 5 32 Dot Plugs ...

Page 20: ... 2EE04705424 Side Return Horizontal economizer without barometric relief 2EE047055241 1 Barometric relief must be ordered separately and installed in duct work ERV or End Return Slab Economizer 50 tall cabinet 2EE047052242 2 Barometric relief or fresh air hood not included Must be ordered separately 2EE04705424 Fresh Air Hood 2EE04705424 Fresh Air Damper 2EE04705424 Return Air Damper 2EE04705424 B...

Page 21: ...EE04705424 Fresh Air Hood 2EE04705424 Fresh Air Damper 2EE04705424 Return Air Damper 2PE047032XX Power Exhaust 2EE04705424 Barometric Relief Damper 2EE04705424 Barometric Relief Hood 1EH0408 Barometric Relief Hood 1EH0408 Barometric Relief Damper 2PE047032XX Power Exhaust 2EE04705524 Fresh Air Hood 2EE04705524 Fresh Air Damper 2EE04705524 Return Air Damper Field Installed Duct Work ...

Page 22: ...END RETURN W POWER EXHAUST 2EE04705X24 Slab Economizer 2PE047032XX Power Exhaust 1EH0409 Barometric Relief Damper 1EH0409 Barometric Relief Hood 1EH0409 Fresh Air Hood 2EE04705X24 Slab Economizer 1EH0409 Barometric Relief Hood 1EH0409 Barometric Relief Damper 1EH0409 Fresh Air Hood 2PE047032XX Power Exhaust Field Installed Duct Work ...

Page 23: ...246695 YTG C 0708 Johnson Controls Unitary Products 23 FIGURE 16 COOLING UNIT WITH GAS HEAT WIRING 230 V DIAGRAM ...

Page 24: ...246695 YTG C 0708 24 Johnson Controls Unitary Products FIGURE 17 COOLING UNIT W WO ELECTRIC HEAT WIRING DIAGRAM ...

Page 25: ...246695 YTG C 0708 Johnson Controls Unitary Products 25 FIGURE 18 COOLING UNIT WITH GAS HEAT WIRING 460 575 50 HZ DIAGRAM ...

Page 26: ...vent insulation from entering the air stream Cabinet doors shall be hinged with toolless access for easy servicing and maintenance Full perimeter base rails shall be provided to assure reliable transit of equipment overhead rigging fork truck access and proper sealing on roof curb applications Disposable 2 filters shall be fur nished and be accessible through hinged access door Fan performance mea...

Page 27: ...structed of aluminum coated steel All gas piping shall enter the unit cabinet at a single location through either the side or bottom without any field modifications An integrated control board shall provide timed control of evaporator fan functioning and burner ignition Heating section shall be pro vided with the following minimum protection a Primary and auxiliary high temperature limit switches ...

Page 28: ...r static output and or higher airflow CONVENIENCE OUTLET POWERED NON POW ERED Unit can be provided with an optional 120VAC GFCI outlet with cover on the corner of the unit housing the compressors PHASE MONITOR Designed to prevent damage in out of phase condition COIL GUARD Designed to prevent condenser coil damage BAS CONTROLS Include supply air sensor return air sensor dirty filter indicator and ...

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