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5

Unitary Products Group

Each coil has an orifice installed in the fitting between the
liquid line connection and distributor. The orifice is identi-
fied on a label next to the liquid line connection.

The orifice shipped with the outdoor unit is based on the
“most sold” combination, but it may be changed, depend-
ing on the capacity and efficiency of the outdoor unit,
elevation differences, and/or long total line lengths. An
additional orifice(s) is shipped with most outdoor units for
the most commonly required replacement combinations.
Other sizes must be ordered from Source 1 Parts if re-
quired.

See the appropriate Tabular Data Sheet for the correct
orifice size and charge adder. If the orifice size matches,
nothing further is required and the refrigerant lines may
be connected per the outdoor unit instruction. However, if
another orifice should be used, see the coil instruction for
details to change the orifice in the coil.

OPENING BASE VALVES

All models in this series have brass service valves. These
valves are not back seating. Opening or closing valve
does not close service port. Service ports have Schrader
valves for gauge connections. Use back–up wrench on
valve body when removing cap to open or close the valve.
To open, insert hex wrench into stem and back out count-
er clockwise until stem just touches retaining ring.

If the valve stem is backed out beyond the retaining
ring, system pressure could force the stem out of the
valve body and possibly cause personal injury. In
the event that the retaining ring is missing do not at-
tempt to open the valve.

All caps must be replaced to prevent leaks.

Some units may have factory installed 1–1/8” ball valves.
To open the valve, remove the brass valve stem cap, lo-
cated on the side of the valve, with an adjustable wrench.
Next, turn the valve stem 1/4 turn CCW (away from unit).

Replace valve cap finger tight, then tighten an additional
1/6 of a turn with a wrench, using a back–up wrench on
the valve body.

OIL TRAPPING

When the outdoor unit is above the indoor coil oil trapping
is necessary. Please refer to APPLICATION DATA,
690.01–AD1V (1296) and worksheet 690.01–AD1.1V
(791) “General Piping Recommendations and Refriger-
ant Line length”.

Check the system for correct charge after all components
of the system have been installed, connected and wired
correctly.

Connect service gauges to low pressure port and dis-
charge service ports.

Allow unit to operate until system pressures and temper-
atures have stabilized, making sure that the pressure and
temperature align with unit service data. If not, check sys-
tem charge and adjust if necessary.

ELECTRICAL WIRING

To prevent electrical shock, open remote discon-
nect so electrical supply to outdoor unit is shut off.
Contactor does not open both sides of the 208/230
or 460 volt electrical circuit.

POWER SUPPLY

All wiring must comply with N.E.C. and local codes. See
rating plate and product data sheet for volts, frequency,
phase, maximum fuse size and minimum branch circuit
ampacity. Refer to the wiring diagram inside the unit con-
trol box cover before connecting to power supply.

1.

The line voltage service wiring for the outdoor unit
must include a disconnect switch located within sight
of the outdoor unit.

2.

Use the correct size fuse or circuit breaker as listed
on the unit rating plate and data sheet. See Tabular
Data Sheet for minimum recommended wire size. If
using nonmetallic–sheathed cable (NM or NM–B)
ampacities shall be that of 60º C conductors per
N.E.C. 336–26.

3.

Wiring connections. — Two are provided in the con-
trol box:

a.

One for low voltage wiring.

b.

One entrance for high voltage.

The reversible High Voltage Conduit Plate is factory
installed for 1/2” conduit connections. For 3/4” conduit,
remove the screw holding the plate in place and reverse
the location of the holes. For 1” conduit, remove the con-
duit plate and discard. Re–install screw to maintain the
integrity of the unit structure, regardless of the conduit
being used. See Figure 3.

4.

Power connection to the unit is facilitated by screw
terminals on the outdoor unit contactor. See Figure 3.

5.

Ground the outdoor unit using the ground lug pro-
vided. Unless the outdoor unit is grounded through
proper wiring to the service entrance ground, a suit-
able separate ground should be provided at the out-
door unit.

Casing or cabinet must be permanently grounded in
accordance with National Electric Code or other ap-
plicable local codes.

Summary of Contents for H1RA036

Page 1: ...t Category H Air Conditioning Outdoor Unit Product Generation 1 2 Design Level Product Identifier RA 10 Seer Split System Air Conditioner Refrigerant Line Connections S Sweat connect Voltage Code 25 208 230 3 60 46 460 3 60 Nominal Cooling Capacity 036 36 000 BTUH 048 48 000 BTUH 060 60 000 BTUH 076 76 000 BTUH 090 90 000 BTUH LIMITATIONS The manufacturer is not responsible for the perfor mance of...

Page 2: ...ee Figure 1 The length of the refrigerant tubing between the outdoor unit and indoor coil should be as short as possible to avoid capacity and efficiency loss Excessive spacing of the outside unit from the home can lead to the refrigerant lines being restricted by trampling or by being punctured by lawn mowers Locate unit away from bedroom windows or other rooms where sound might be objectionable ...

Page 3: ... all joints 8 Evacuate refrigerant lines and indoor coil 9 Charging refrigeration system if the line length is other than 15 feet See Table 2 Table 2 Refrigerant Line Charges Liquid OD Vapor OD R 22 Charge OZ FT 3 8 5 8 0 66 3 8 3 4 0 68 3 8 7 8 0 70 3 8 1 1 8 0 76 1 2 1 1 8 1 26 Use only ACR grade copper tubing and keep ends sealed until joints are made The correct diameters of the refrigerant li...

Page 4: ...acity Do not insulate liquid line and vapor line together Liquid line should not be in contact with the vapor line See Fig ure 2 REFRIGERANT LINE SUPPORT Refrigerant lines should be supported in a way that no dips or sags occur We recommend four feet between supports If refrigerant lines are to be attached to the home structure care should be taken to eliminate the transmission of vibrations Attac...

Page 5: ... and worksheet 690 01 AD1 1V 791 General Piping Recommendations and Refriger ant Line length Check the system for correct charge after all components of the system have been installed connected and wired correctly Connect service gauges to low pressure port and dis charge service ports Allow unit to operate until system pressures and temper atures have stabilized making sure that the pressure and ...

Page 6: ...stallation in structions Pig tail connector wires are provided from the low volt age pull in coil on the contractor to a section of the con trol box A fingered bushing is provided in the low volt age knockout hole If 1 2 conduit is used for the low voltage wiring the bushing is to be removed 1 Route the low voltage cable through the fingered bushing in the low voltage junction box See Figure 3 or ...

Page 7: ...OR 1 TERMINALS ALL OUTDOOR WIRING MUST BE WEATHERPROOF USE COPPER CONDUCTORS ONLY JUNCTION BOX R B Y O W X 53 G 60 66 R G OUTDOOR UNIT RED 24 VAC BROWN COMMON YELLOW 1ST STAGE COOLING ORANGE 2ND STAGE COOLING RED YEL BRN ORG 090 ONLY Y R AND Y FIELD WIRING CONNECTED TO THESE DUMMY TERMINALS ON 4TB CAN BE ROUTED DIRECTLY FROM THE OUTDOOR UNIT TO THE THERMOSTAT IF DESIRED FIGURE 7 TYPICAL FIELD WIRI...

Page 8: ...been secured and iso lated properly Is the indoor coil drain hooked up and draining freely Pour water in drain pan Is air filter installed and clean Is blower motor speed set correctly SYSTEM OPERATION CHECK OUT Step 1 With thermostat set to the OFF position close disconnect switch or switches to complete circuits to condensing unit furnace or air handler Set thermostat to call for cooling Step 2 ...

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