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SYSTEM CHARGE

The factory charge in the outdoor unit includes enough
charge for the unit and a most sold matched evaporator.
Some indoor coil matches may require some additional
charge.

Sweat connect units also include sufficient charge for 15
feet of lines. Pre–charged line lengths are factory
charged with the correct amount of refrigerant required.
Table 2 lists the refrigerant line charges.

The “TOTAL SYSTEM CHARGE” must be permanently
stamped on the unit data plate.

Total system charge is determined as follows:

1.

Determine outdoor unit charge from tabular data
sheet.

2.

Determine indoor coil adjustment from tabular data
sheet.

3.

Calculate the line charge using Table 2 factors. Cal-
culate over 15 feet of sweat lines for sweat connect
units.

NOTE:  For sweat connect lines, the line charge over 15

feet should be included on the data plate and
must be added to the system.

4.

Total system charge = 1 + item 2 + item 3.

5.

Permanently stamp the unit plate with the total
amount of refrigerant in the system.

CHECKOUT PROCEDURE

Use the following list to see that nothing was over looked.

Have all braze joints on refrigerant lines been
leaked checked?

Have base valves been opened?

Have all refrigerant lines been secured and iso-
lated properly?

Is the indoor coil drain hooked up and draining
freely? Pour water in drain pan.

Is air filter installed and clean?

Is blower motor speed set correctly?

SYSTEM OPERATION CHECK–OUT

Step 1 – With thermostat set to the OFF position, close
disconnect switch or switches to complete circuits to
condensing unit, furnace or air handler. Set thermostat
to call for cooling.

Step 2 – After the system starts, check the voltage and
amperage at the condensing unit contactor.

Step 3 – If voltage is not within 10% of rated voltage, or
amperage greatly exceeds nameplate amperage, shut
down the system and contact the local power company
for corrections; otherwise unsatisfactory performance
may result.

Step 4 – With the system in operation, check the con-
densing unit for unusual noises and undue vibration.

Step 5 – Allow the system tp operate until it is balanced
or stabilized (approximately 30 minutes), before mak-
ing further check.

Remove manifold gage hoses and install cap on
Schrader valves.

INSTALLER

After installation is complete, place unit data sheet and
installation instructions in customer packet and give to
home owner.

Proud Sponsor

of the 1998

U.S. Olympic

Team

Heating and Air Conditioning

Unitary Products Group
Post Office Box 19014, Wichita, Ks. 67204
Subject to change without notice. Printed in U.S.A.
Copyright 

 by Unitary Products Group 1997. All Rights Reserved.

550.46–N2Y (698)

Summary of Contents for H1RA036

Page 1: ...t Category H Air Conditioning Outdoor Unit Product Generation 1 2 Design Level Product Identifier RA 10 Seer Split System Air Conditioner Refrigerant Line Connections S Sweat connect Voltage Code 25 208 230 3 60 46 460 3 60 Nominal Cooling Capacity 036 36 000 BTUH 048 48 000 BTUH 060 60 000 BTUH 076 76 000 BTUH 090 90 000 BTUH LIMITATIONS The manufacturer is not responsible for the perfor mance of...

Page 2: ...ee Figure 1 The length of the refrigerant tubing between the outdoor unit and indoor coil should be as short as possible to avoid capacity and efficiency loss Excessive spacing of the outside unit from the home can lead to the refrigerant lines being restricted by trampling or by being punctured by lawn mowers Locate unit away from bedroom windows or other rooms where sound might be objectionable ...

Page 3: ... all joints 8 Evacuate refrigerant lines and indoor coil 9 Charging refrigeration system if the line length is other than 15 feet See Table 2 Table 2 Refrigerant Line Charges Liquid OD Vapor OD R 22 Charge OZ FT 3 8 5 8 0 66 3 8 3 4 0 68 3 8 7 8 0 70 3 8 1 1 8 0 76 1 2 1 1 8 1 26 Use only ACR grade copper tubing and keep ends sealed until joints are made The correct diameters of the refrigerant li...

Page 4: ...acity Do not insulate liquid line and vapor line together Liquid line should not be in contact with the vapor line See Fig ure 2 REFRIGERANT LINE SUPPORT Refrigerant lines should be supported in a way that no dips or sags occur We recommend four feet between supports If refrigerant lines are to be attached to the home structure care should be taken to eliminate the transmission of vibrations Attac...

Page 5: ... and worksheet 690 01 AD1 1V 791 General Piping Recommendations and Refriger ant Line length Check the system for correct charge after all components of the system have been installed connected and wired correctly Connect service gauges to low pressure port and dis charge service ports Allow unit to operate until system pressures and temper atures have stabilized making sure that the pressure and ...

Page 6: ...stallation in structions Pig tail connector wires are provided from the low volt age pull in coil on the contractor to a section of the con trol box A fingered bushing is provided in the low volt age knockout hole If 1 2 conduit is used for the low voltage wiring the bushing is to be removed 1 Route the low voltage cable through the fingered bushing in the low voltage junction box See Figure 3 or ...

Page 7: ...OR 1 TERMINALS ALL OUTDOOR WIRING MUST BE WEATHERPROOF USE COPPER CONDUCTORS ONLY JUNCTION BOX R B Y O W X 53 G 60 66 R G OUTDOOR UNIT RED 24 VAC BROWN COMMON YELLOW 1ST STAGE COOLING ORANGE 2ND STAGE COOLING RED YEL BRN ORG 090 ONLY Y R AND Y FIELD WIRING CONNECTED TO THESE DUMMY TERMINALS ON 4TB CAN BE ROUTED DIRECTLY FROM THE OUTDOOR UNIT TO THE THERMOSTAT IF DESIRED FIGURE 7 TYPICAL FIELD WIRI...

Page 8: ...been secured and iso lated properly Is the indoor coil drain hooked up and draining freely Pour water in drain pan Is air filter installed and clean Is blower motor speed set correctly SYSTEM OPERATION CHECK OUT Step 1 With thermostat set to the OFF position close disconnect switch or switches to complete circuits to condensing unit furnace or air handler Set thermostat to call for cooling Step 2 ...

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