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106633-UIM-A-0205

Unitary Products Group

5

If a matching cooling coil is used, it may be placed directly on the fur-
nace outlet and sealed to prevent leakage. Follow the coil instructions
for installing the supply plenum. On all installations without a coil, a
removable access panel is recommended in the outlet duct such that
smoke or reflected light would be observable inside the casing to indi-
cate the presence of leaks in the heat exchanger. This access cover
shall be attached in such a manner as to prevent leaks.

RESIDENTIAL AND NON HUD MODULAR HOME 

RETURN PLENUM CONNECTION

Return air may enter the furnace through the side(s) or bottom depend-
ing on the type of application. Return air may not be connected into the
rear panel of the unit. In order to stay within the velocity rating of the fil-
ter(s), it is recommended that applications over 1800 CFM (57 m³/min)
use return air from two sides, one side and the bottom or bottom only.
For single return application, see data and notes on blower perfor-
mance data tables in this manual.

BOTTOM RETURN AND ATTIC INSTALLATIONS

Bottom return applications normally pull return air through a base plat-
form or return air plenum. Be sure the return platform structure or return
air plenum is suitable to support the weight of the furnace.

The furnace base is equipped with a rectangular blockoff panel that can
be removed by performing the following steps:

1.

Lay the furnace on its back.

2.

Remove the toe plate. See Figure 2.

3.

Slide the blockoff panel out and then replace the toe plate.

4.

Bend the 3/4” flanges that will be used to attach the return air ple-
num using the scribe marks in the furnace base. Refer to Figure 1
“Bottom Image Return End”.

5.

Be sure to seal the furnace to plenum connections to prevent air
leakage. Refer to Figure 1 for unit and plenum dimensions.

Attic installations must meet all minimum clearances to combustibles
and have floor support with required service accessibility.

The supply air temperature MUST NEVER  exceed the Maximum
Supply Air Temperature
, specified on the nameplate.
Operating the furnace above the maximum supply air temperature
will cause the heat exchanger to overheat, causing premature heat
exchanger failure. Improper duct sizing, dirty air filters, incorrect
manifold pressure, incorrect gas orifice and/or a faulty limit switch
can cause the furnace to operate above the maximum supply air
temperature. Refer to sections II and III for additional information on
correcting the problem.

 FIGURE 1:  

Dimensions

 

30-7/8

21-1/2

13-7/8

7

11

7/8

23-3/4

7/8

30-1/8

26-1/2

24-5/8

A

40

26-1/2

25-3/8

28-3/8

21-1/2

11

8

1-1/2” GAS
PIPE ENTRY

7/8” JUNCTION
BOX HOLE

T-STAT WIRING
7/8” K.O.

CONDENSATE
DRAIN 7/8” K.O.

OPTIONAL RETURN AIR
CUT-OUT (either side)
FOR USE WITH
EXTERNAL FILTER
FRAME

LEFT SIDE

FRONT

RIGHT SIDE

26-3/4

1-3/8

1-1/4

C

24-3/8

20

5/8

5/8

B

24-17/16

2

D

BOTTOM IMAGE

RETURN END

TOP IMAGE

SUPPLY END

1-1/2” GAS
PIPE ENTRY

7/8” JUNCTION
BOX HOLE

T-STAT WIRING
7/8” K.O.

CONDENSATE
DRAIN 7/8” K.O.

BTUH (kW)

Input/Output

CFM

m

3

/min)

Cabinet

Size

Cabinet Dimension

A (in.)

A (cm)

B (in.)

B (cm)

C (in.)

C (cm)

D (in.)

D (cm)

40/38 (11.7/10.8)

1200 (33.98)

A

14-1/2

36.8

13-1/4

33.7

12-1/8

30.8

6-1/4

15.9

60/56 (17.8/16.1)

1200 (33.98)

B

17-1/2

44.4

16-1/4

41.3

15-1/8

38.4

8-1/2

21.6

80/75 (12.4/22.0)

1200 (33.98)

B

17-1/2

44.4

16-1/4

41.3

15-1/8

38.4

8-1/2

21.6

80/75 (23.4/22.0)

1600 (45.31)

C

21

53.3

19-3/4

50.2

18-1/2

47.0

8-7/8

22.5

100/93 (29.3/27.8)

1600 (45.31)

C

21

53.3

19-3/4

50.2

18-1/2

47.0

8-7/8

22.5

100/93 (29.3/27.8)

2000 (56.63)

C

21

53.3

19-3/4

50.2

18-1/2

47.0

8-7/8

22.5

120/112 (35.1/32.8)

2000 (56.63)

D

24-1/2

62.2

23-1/4

59.4

21-7/8

55.6

10-5/8

27.0

Summary of Contents for FC9T Series

Page 1: ...IST OF SECTIONS SAFETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 6 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 9 CONDENSATE PIPING 15 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 16 WIRING DIAGRAM 23 LIS...

Page 2: ...ational vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combu...

Page 3: ...required for passage to the front when servicing or for inspection or replacement of flue vent connections In all cases accessibility clearances shall take precedence over clear ances for combustible...

Page 4: ...the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading and adding the pressure drop across any applied coil TABLES 2 AND 3 are to be used as a guide only to help the instal...

Page 5: ...eal the furnace to plenum connections to prevent air leakage Refer to Figure 1 for unit and plenum dimensions Attic installations must meet all minimum clearances to combustibles and have floor suppor...

Page 6: ...nd in the codes The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground...

Page 7: ...nal pressure Never apply a pipe wrench to the body of the gas valve when installing piping A wrench must be placed on the octag onal hub located on the gas inlet side of the valve Placing a wrench to...

Page 8: ...onnect the green furnace lead equipment ground to the power supply ground An alternate wiring method is to use a field provided 2 5 08 cm x 4 10 2 cm box and cover on the outside of the furnace Route...

Page 9: ...mplete duct system and its own wall thermostat SECTION VI COMBUSTION AIR AND VENT SYSTEM COMBUSTION AIR AND VENT SAFETY This Category IV dual certified direct vent furnace is designed for resi dential...

Page 10: ...els column then look to the right in those rows to the five elbows column It shows N A in the 1 1 2 3 8 cm row so 1 1 2 5 1 cm pipe cannot be used the 2 5 1 cm pipe row shows 40 ft 12 2 m so up to 40...

Page 11: ...0 kW 36 inches 91 cm for models 100 000 BTUH 30 kW Two pipe direct vent applications 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW Single pipe applications 4...

Page 12: ...stion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 13 or 14 VENTING MULTIPLE UNITS Multiple units can be installed in...

Page 13: ...ical vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far...

Page 14: ...ht FIGURE 19 Outside and Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED A...

Page 15: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Page 16: ...CONTROLS These controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of thi...

Page 17: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Page 18: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 19: ...shown in Figure 23 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Page 20: ...The fan off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 25 The furnace control board also allows user selection of the blower speed that is energized d...

Page 21: ...1225 35 1175 33 1105 31 1045 30 990 28 905 25 890 25 790 22 100 1600 C 80 1600 C HIGH 1960 56 1955 55 1925 55 1890 54 1830 52 1765 50 1695 48 1615 46 1600 45 1485 42 M HI 1565 44 1560 44 1560 44 1575...

Page 22: ...otal system static is 0 58 w c To determine the system airflow complete the follow ing steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2285 CFM 64 70 m3 min Airflow...

Page 23: ...106633 UIM A 0205 Unitary Products Group 23 SECTION X WIRING DIAGRAM FIGURE 26 Wiring Diagram...

Page 24: ...change without notice Printed in U S A 106633 UIM A 0205 Copyright by York International Corp 2005 All rights reserved Supersedes 035 20417 001 Rev C 0904 Unitary 5005 Norman Product York OK Group Dr...

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