York FC9T Series Installation Manual Download Page 14

106633-UIM-A-0205

14

Unitary Products Group

Combustion Air Source From Outdoors

The blocking effects of louvers, grilles and screens must be given con-
sideration in calculating free area. If the free area of a specific louver or
grille is not known, refer to Table 9, to estimate free area.

*

Do not use less than 1/4” (0.635 cm) mesh.

+

Free area or louvers and grille varies widely; the installer should follow louver or 
grille 
manufacturer’s instructions.

Dampers, Louvers and Grilles (Canada Only)

1.

The free area of a supply air opening shall be calculated by sub-
tracting the blockage area of all fixed louvers grilles or screens
from the gross area of the opening.

2.

Apertures in a fixed louver, a grille, or screen shall have no dimen-
sion smaller than 0.25” (6.4 mm).

3.

A manually operated damper or manually adjustable louvers are
not permitted for use.

4.

A automatically operated damper or automatically adjustable lou-
vers shall be interlocked so that the main burner cannot operate
unless either the damper or the louver is in the fully open position

This type of installation requires that the supply air to the appli-
ance(s) be of a sufficient amount to support all of the appliance(s)
in the area. Operation of a mechanical exhaust, such as an exhaust
fan, kitchen ventilation system, clothes dryer or fireplace may cre-
ate conditions requiring special attention to avoid unsatisfactory
operation of gas appliances. A venting problem or a lack of supply
air will result in a hazardous condition, which can cause the appli-
ance to soot and generate dangerous levels of CARBON MONOX-
IDE, which can lead to serious injury, property damage and / or
death.

TABLE 9: 

Estimated Free Area

Wood or Metal

Louvers or Grilles

Wood 20-25%*

Metal 60-70% *

1/4” (0.635 cm)

mesh or larger 100%

TABLE 10: 

Free Area

BTUH Input 

Rating

Minimum Free Area Required for Each Opening

Horizontal Duct 

(2,000 BTUH)

Vertical Duct or 

Opening to Outside 

(4,000 BTUH)

Round Duct

(4,000 BTUH)

40,000

20 sq. in. (51cm)

10 sq. in. (25 cm)

4” (10 cm)

60,000

30 sq. in. (76 cm)

15 sq. in. (38 cm)

5” (13 cm)

80,000

40 sq. in. (102 cm)

20 sq. in. (51 cm)

5” (13 cm)

100,000

50 sq. in. (102 cm)

25 sq. in. (64 cm)

6” (15 cm)

120,000

60 sq. in. (152 cm)

30 sq. in. (76 cm)

7” (18 cm)

EXAMPLE: Determining Free Area.
Appliance 1Appliance 

2Total 

Input

100,000 

+ 30,000 = (130,000 

÷

 4,000) = 32.5 Sq. In. Vertical

Appliance 1Appliance 

2Total 

Input

100,000 

+ 30,000 = (130,000 

÷

 2,000) = 65 Sq. In. Horizontal

TABLE 11: 

Unconfined Space Minimum Area in Square Inch

BTUH Input Rating

Minimum Free Area Required for Each Opening

40,000

250 (635 cm

2

)

60,000

375 (953 cm

2

)

80,000

500 (1270 cm

2

)

100,000

625 (1588 cm

2

)

120,000

750 (1905 cm

2

)

EXAMPLE: Square feet is based on 8 foot ceilings.
28,000 BTUH  X 50 Cubic Ft.   =          1,400             =   175 Sq. Ft.
      1,000                                                  8’ Ceiling Height

 FIGURE 19:  

Outside and Ambient Combustion Air

GABLE
VENT

GAS
VENT

SOFFIT
VENT

VENTILATED

ATTIC

TOP ABOVE
INSULATION

OPTIONAL
INLET (a)

OUTLET
AIR (a)

VENTILATED

CRAWL SPACE

GAS
WATER
HEATER

VENTILATED

ATTIC

TOP ABOVE
INSULATION

GAS
VENT

GABLE
VENT

SOFFIT
VENT

GAS
WATER
HEATER

INLET
AIR (a)

INLET
AIR (b)

GAS
VENT

OUTLET
AIR (a)

OUTLET
AIR (b)

INLET
AIR (a)

INLET
AIR (b)

GAS
WATER
HEATER

FURNACE

1. An opening ma

y

be used in lieu of a duct to provide to provide the outside air

suppl

y

to an appliance unless otherwise permitted b

y

the authorit

y

having

jurisdiction. The opening shall be located within 12” (30.5 cm) horizontall

y

from,

the burner level of the appliance. Refer to “AIR SOURCE FROM OUTDOORS
AND VENT AND SUPPLY AIR SAFETY CHECK” in these instructions for
additional information and safet

y

check procedure.

2. The duct shall be either metal, or a material meeting the class 1

requirements of CAN4-S110 Standard for Air Ducts.

3. The duct shall be least the same cross-sectional area as the free

area of the air suppl

y

inlet opening to which it connects.

4. The duct shall terminate within 12 in (30.5 cm) above, and

within 24 in (61 cm) horizontall

y

from, the burner level of

the appliance having the largest input.

5. A square or rectangular shaped duct shall onl

y

be used

when the required free area of the suppl

y

opening is

9 in (58.06 cm ) or larger. When a square or rectangular
duct is used, its small dimensionshall not be less than
3 in (7.6 cm).

2

2

6. An air inlet suppl

y

from outdoors shall be equipped with

a means to prevent the direct entr

y

of rain and wind.

Such means shall not reduce the required free area of
the air suppl

y

opening.

7.

An air suppl

y

inlet opening from the outdoors shall

be located not less than 12” (30.5 cm) above the
outside grade level.

FURNACE

FURNACE

AIR SUPPLY OPENINGS AND DUCTS

COMBUSTION AIR SOURCE FROM OUTDOORS

1. Two permanent openings, one within 12 in (30.5 mm) of the top and

one within 12 in (30.5 mm) of bottom of the confined space,

shall communicate directl

y

or b

y

means of ducts

with the outdoors, crawl spaces or attic spaces.

Two

permanent openings,

2. One permanent openings, commencing within 12 in (30.5 mm)of the

top of the enclosure shall be permitted where the equipment has
clearances of at least 1 in (2.54 cm) from the sides and back and
6 in (15.24 cm) from the front of the appliance. The opening shall
communicate directl

y

with the outdoors and shall have a minimum

free area of:

3. The duct shall be least the same cross-sectional area as the free

area of the air suppl

y

inlet opening to which it connects.

1 square in per 3000 Btu per hour (6.45

0.879 kW) of the

total input rating of all equipment located in the enclosure.

cm per

3

a.

Not less than the sum of all vent connectors in the confined space.

b.

4. The blocking effects of louvers, grilles and screens must be given

consideration in calculating free area. If the free area of a specific
louver aor grille is not known.

Summary of Contents for FC9T Series

Page 1: ...IST OF SECTIONS SAFETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 6 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 9 CONDENSATE PIPING 15 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 16 WIRING DIAGRAM 23 LIS...

Page 2: ...ational vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combu...

Page 3: ...required for passage to the front when servicing or for inspection or replacement of flue vent connections In all cases accessibility clearances shall take precedence over clear ances for combustible...

Page 4: ...the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading and adding the pressure drop across any applied coil TABLES 2 AND 3 are to be used as a guide only to help the instal...

Page 5: ...eal the furnace to plenum connections to prevent air leakage Refer to Figure 1 for unit and plenum dimensions Attic installations must meet all minimum clearances to combustibles and have floor suppor...

Page 6: ...nd in the codes The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground...

Page 7: ...nal pressure Never apply a pipe wrench to the body of the gas valve when installing piping A wrench must be placed on the octag onal hub located on the gas inlet side of the valve Placing a wrench to...

Page 8: ...onnect the green furnace lead equipment ground to the power supply ground An alternate wiring method is to use a field provided 2 5 08 cm x 4 10 2 cm box and cover on the outside of the furnace Route...

Page 9: ...mplete duct system and its own wall thermostat SECTION VI COMBUSTION AIR AND VENT SYSTEM COMBUSTION AIR AND VENT SAFETY This Category IV dual certified direct vent furnace is designed for resi dential...

Page 10: ...els column then look to the right in those rows to the five elbows column It shows N A in the 1 1 2 3 8 cm row so 1 1 2 5 1 cm pipe cannot be used the 2 5 1 cm pipe row shows 40 ft 12 2 m so up to 40...

Page 11: ...0 kW 36 inches 91 cm for models 100 000 BTUH 30 kW Two pipe direct vent applications 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW Single pipe applications 4...

Page 12: ...stion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 13 or 14 VENTING MULTIPLE UNITS Multiple units can be installed in...

Page 13: ...ical vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far...

Page 14: ...ht FIGURE 19 Outside and Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED A...

Page 15: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Page 16: ...CONTROLS These controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of thi...

Page 17: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Page 18: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 19: ...shown in Figure 23 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Page 20: ...The fan off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 25 The furnace control board also allows user selection of the blower speed that is energized d...

Page 21: ...1225 35 1175 33 1105 31 1045 30 990 28 905 25 890 25 790 22 100 1600 C 80 1600 C HIGH 1960 56 1955 55 1925 55 1890 54 1830 52 1765 50 1695 48 1615 46 1600 45 1485 42 M HI 1565 44 1560 44 1560 44 1575...

Page 22: ...otal system static is 0 58 w c To determine the system airflow complete the follow ing steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2285 CFM 64 70 m3 min Airflow...

Page 23: ...106633 UIM A 0205 Unitary Products Group 23 SECTION X WIRING DIAGRAM FIGURE 26 Wiring Diagram...

Page 24: ...change without notice Printed in U S A 106633 UIM A 0205 Copyright by York International Corp 2005 All rights reserved Supersedes 035 20417 001 Rev C 0904 Unitary 5005 Norman Product York OK Group Dr...

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