background image

106633-UIM-A-0205

Unitary Products Group

7

Gas piping may be connected from either side of the furnace using any
of the gas pipe entry knockouts on both sides of the furnace. Refer to
Figure 1 dimensions.

The inlet to the gas valve lines up directly with the opening in the left
side of the furnace casing. To line up with the opening in the right side
of the casing, two street ells should be used.

GAS ORIFICE CONVERSION FOR PROPANE (LP)

This furnace is constructed at the factory for natural gas-fired operation, 
but may be converted to operate on propane (LP) gas by using a fac-
tory-supplied LP conversion kit. Follow the instructions supplied with 
the LP kit. Refer to Table 5 or the instructions in the propane (LP) con-
version kit for the proper gas orifice size.

HIGH ALTITUDE GAS ORIFICE CONVERSION

This furnace is constructed at the factory for natural gas-fired operation
at 0 – 2,000 ft. (0 m – 610 m) above sea level.

The gas orifices on this furnace must be changed in order to maintain
proper and safe operation when the furnace is installed in a location
where the altitude is greater than 2,000 ft. (610 m) above sea level on
natural gas or the altitude is greater than 4,000 ft. (1219 m) above sea
level on propane (LP) gas. Refer to Table 5 or the instructions in the
high altitude conversion kit or ANSI Z223.1 NFPA 54 National Fuel Gas
Code or in Canada CAN/CGA-B149.1-00 Natural Gas and Propane
Installation Code for proper orifice size.

HIGH ALTITUDE PRESSURE SWITCH CONVERSION

For installation in locations where the altitude is less than 4,500 feet
(1372 m), it is not required that the pressure switch be changed, pro-
vided the maximum vent/intake pipe lengths are adjusted as shown in
the notes to Table 8. For altitudes above 4,500 feet (137 m), refer to
Instructions in the Accessory High Altitude Kit.

The gas valve body is a very thin casting that cannot take any
external pressure. Never apply a pipe wrench to the body of the gas
valve when installing piping. A wrench must be placed on the octag-
onal hub located on the gas inlet side of the valve. Placing a wrench
to the body of the gas valve will damage the valve causing improper
operation and/or the valve to leak.

TABLE 5: 

High Altitude Conversion

Type

Of Gas

Orifice at

Sea Level

2,000 ft.

(610 m)

3,000 ft.

(914 m)

4,000 ft.

(1219 m)

Natural

#45

#46

#47

#47

Propane

#55

#55

#55

#55

Type

Of Gas

5,000 ft.

(1524 m)

6,000 ft.

(1829 m)

7,000 ft.

(2134 m)

8,000 ft.

(2438 m)

Natural

#47

#48

#48

#49

Propane

#56

#56

#56

#56

Type

Of Gas

9,000 ft.

(2743 m)

10,000 ft.

(3048 m)

Natural

#49

#50

Propane

#56

#57

PROPANE AND HIGH ALTITUDE CONVERSION KITS
It is very important to choose the correct kit and/or gas orifices for
the altitude and the type of gas for which the furnace is being
installed.
Only use natural gas in furnaces designed for natural gas. Only use
propane (LP) gas for furnaces that have been properly converted to
use propane (LP) gas. Do not use this furnace with butane gas.
Incorrect gas orifices or a furnace that has been improperly con-
verted will create an extremely dangerous condition resulting in pre-
mature heat exchanger failure, excessive sooting, high levels of
carbon monoxide, personal injury, property damage, a fire hazard
and/or death.
High altitude and propane (LP) conversions are required in order
for the appliance to satisfactory meet the application.
An authorized distributor or dealer must make all gas conversions.
In Canada, a certified conversion station or other qualified agency,
using factory specified and/or approved parts, must perform the
conversion.
The installer must take every precaution to insure that the furnace
has been converted to the proper gas orifice size when the furnace
is installed. Do not attempt to drill out any orifices to obtain the
proper orifice size. Drilling out a gas orifice will cause misalignment
of the burner flames, causing premature heat exchanger burnout,
high levels of carbon monoxide, excessive sooting, a fire hazard,
personal injury, property damage and/or death.

Summary of Contents for FC9T Series

Page 1: ...IST OF SECTIONS SAFETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 6 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 9 CONDENSATE PIPING 15 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 16 WIRING DIAGRAM 23 LIS...

Page 2: ...ational vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combu...

Page 3: ...required for passage to the front when servicing or for inspection or replacement of flue vent connections In all cases accessibility clearances shall take precedence over clear ances for combustible...

Page 4: ...the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading and adding the pressure drop across any applied coil TABLES 2 AND 3 are to be used as a guide only to help the instal...

Page 5: ...eal the furnace to plenum connections to prevent air leakage Refer to Figure 1 for unit and plenum dimensions Attic installations must meet all minimum clearances to combustibles and have floor suppor...

Page 6: ...nd in the codes The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground...

Page 7: ...nal pressure Never apply a pipe wrench to the body of the gas valve when installing piping A wrench must be placed on the octag onal hub located on the gas inlet side of the valve Placing a wrench to...

Page 8: ...onnect the green furnace lead equipment ground to the power supply ground An alternate wiring method is to use a field provided 2 5 08 cm x 4 10 2 cm box and cover on the outside of the furnace Route...

Page 9: ...mplete duct system and its own wall thermostat SECTION VI COMBUSTION AIR AND VENT SYSTEM COMBUSTION AIR AND VENT SAFETY This Category IV dual certified direct vent furnace is designed for resi dential...

Page 10: ...els column then look to the right in those rows to the five elbows column It shows N A in the 1 1 2 3 8 cm row so 1 1 2 5 1 cm pipe cannot be used the 2 5 1 cm pipe row shows 40 ft 12 2 m so up to 40...

Page 11: ...0 kW 36 inches 91 cm for models 100 000 BTUH 30 kW Two pipe direct vent applications 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW Single pipe applications 4...

Page 12: ...stion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 13 or 14 VENTING MULTIPLE UNITS Multiple units can be installed in...

Page 13: ...ical vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far...

Page 14: ...ht FIGURE 19 Outside and Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED A...

Page 15: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Page 16: ...CONTROLS These controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of thi...

Page 17: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Page 18: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 19: ...shown in Figure 23 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Page 20: ...The fan off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 25 The furnace control board also allows user selection of the blower speed that is energized d...

Page 21: ...1225 35 1175 33 1105 31 1045 30 990 28 905 25 890 25 790 22 100 1600 C 80 1600 C HIGH 1960 56 1955 55 1925 55 1890 54 1830 52 1765 50 1695 48 1615 46 1600 45 1485 42 M HI 1565 44 1560 44 1560 44 1575...

Page 22: ...otal system static is 0 58 w c To determine the system airflow complete the follow ing steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2285 CFM 64 70 m3 min Airflow...

Page 23: ...106633 UIM A 0205 Unitary Products Group 23 SECTION X WIRING DIAGRAM FIGURE 26 Wiring Diagram...

Page 24: ...change without notice Printed in U S A 106633 UIM A 0205 Copyright by York International Corp 2005 All rights reserved Supersedes 035 20417 001 Rev C 0904 Unitary 5005 Norman Product York OK Group Dr...

Reviews: