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254595-YTG-C-0308

32

Johnson Controls Unitary Products

used in the furnace compartment and be fastened with ridged 
fasteners to prevent insulation from entering the air stream. 
Cabinet panels shall be “large” size, easily removable for ser-
vicing and maintenance. Full perimeter base rails shall be 
provided to assure reliable transit of equipment, overhead rig-
ging and proper sealing on roof curb applications. Disposable 
1" filters shall be furnished and be accessible through a 
removable access door, sealed airtight. Units filter track shall 
be designed to accommodate either 1” or 2” filters. Fan per-
formance measuring ports shall be provided on the outside of 
the cabinet to allow accurate air measurements of evaporator 
fan performance without removing panels or creating air by-
pass of the coils. Condensate pan shall be internally sloped 
and conform to ASHRAE 62-89 self-draining standards. Con-
densate connection shall be a minimum of 3/4” I.D. female 
and be a ridged mount connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

The indoor fan shall be direct drive, multi-speed, or a factory 
installed belt drive assembly that includes an adjustable pitch 
motor pulley. Job site selected (B.H.P.) brake horsepower 
shall not exceed the motors nameplate horsepower rating, 
plus the service factor. Units shall be designed not to operate 
above service factor. Fan wheel shall be double-inlet type 
with forward-curved blades, dynamically balanced to operate 
smoothly throughout the entire range of operation. Airflow 
design shall be constant air volume. Bearings shall be sealed 
and permanently lubricated for longer life and no mainte-
nance.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fan shall be of the direct-driven propeller type, 
discharge air vertically, have aluminum blades riveted to a 
corrosion resistant steel spider bracket and shall be dynami-
cally balanced for smooth operation. The outdoor fan motor 
shall be totally enclosed with permanently lubricated bear-
ings, internally protected against overload conditions and 
staged independently.

REFRIGERANT COMPONENTS

Compressor:

a.

Shall be  internally protected with internal high-pres-
sure relief and over temperature protection.

b.

Shall have internal spring isolation and sound muf-
fling to minimize vibration and noise, and be exter-
nally isolated on a dedicated, independent 
mounting.

Coils:

a.

Evaporator and condenser coils shall have alumi-
num plate fins mechanically bonded to seamless 
internally enhanced copper tubes with all joints 
brazed. Special Phenolic coating shall be available 
as a factory option.

b.

Evaporator and Condenser coils shall be of the 
direct expansion, draw-thru, design.  

Refrigerant Circuit and Refrigerant Safety Components shall 
include:

a.

Independent fixed-orifice expansion devices.

b.

Filter drier/strainer to eliminate any moisture or for-
eign matter.

c.

Accessible service gage connections on both suc-
tion and liquid lines to charge, evacuate, and mea-
sure refrigerant pressure during any necessary 
servicing or troubleshooting without losing charge.

d.

The refrigeration system shall provide at least 15°F 
of sub-cooling at design conditions.

UNIT CONTROLS

a.

Unit shall be complete with self-contained low-volt-
age control circuit protected by a resetable circuit 
breaker on the 24-volt transformer side.

b.

Unit shall incorporate a lockout circuit which pro-
vides reset capability at the space thermostat or 
base unit, should any of the following standard 
safety devices trip and shut off compressor.

c.

Loss-of-charge/Low-pressure switch.

d.

High-pressure switch.

e.

Freeze-protection thermostat, evaporator coil. 

f.

If any of the above safety devices trip, a LED (light-
emitting diode) indicator shall flash a diagnostic 
code that indicates which safety switch has tripped.

g.

Unit shall incorporate “AUTO RESET” compressor 
over temperature, over current protection.

h.

Unit shall operate with conventional thermostat 
designs and have a low voltage terminal strip for 
easy hook-up.

i.

Unit control board shall have on-board diagnostics 
and fault code display.

j.

Standard controls shall include anti-short cycle and 
low voltage protection, and permit cooling operation 
down to 0°F.

k.

Control board shall monitor each refrigerant safety 
switch independently.

l.

Control board shall retain last 5 fault codes in non 
volatile memory, which will not be lost in the event of 
a power loss.

ELECTRIC HEATING SECTION

An electric heating section, with nickel chromium elements, 
shall be provided in a range of 5 thru 30 KW, offering two 
stages of capacity - 16 KW and above on 208/230 volt heat-
ers and 20 KW and above on 460 and 575 volt heaters. The 
heating section shall have a primary limit control(s) and auto-
matic reset to prevent the heating element system from oper-
ating at an excessive temperature. The heating section 
assembly shall slide out of the unit for easy maintenance and 

Summary of Contents for BQ 048

Page 1: ...r Paint finish that meets ASTM B 117 750 hour salt spray standards Permanently lubricated motors Direct Drive or Belt Drive Blower with high static drive option Bottom or side air discharge configurat...

Page 2: ...BQ048 BELT DRIVE BOTTOM DUCT APPLICATION 13 11 SUPPLY AIR BLOWER PERFORMANCE BQ060 BELT DRIVE SIDE DUCT APPLICATION 14 12 SUPPLY AIR BLOWER PERFORMANCE BQ060 BELT DRIVE BOTTOM DUCT APPLICATION 14 13...

Page 3: ...uested or an order placed CPC Controller DFS APS Johnson Controller DFS APS Honeywell Controller DFS APS Novar Controller DFS APS Simplicity IntelliComfort Controller Simplicity IntelliComfort Control...

Page 4: ...e minimum run times For testing the anti short cycle delay can be temporarily overridden with the push of a button Fan Delays Fan on and fan off delays are fully pro grammable and are independent of o...

Page 5: ...ation at excessive temperatures FILTER OPTIONS Standard units are shipped with 1 throw away filters installed 2 pleated filters are offered as a factory installed option CONVENIENCE OUTLET This 110 vo...

Page 6: ...C Advanced Rooftop building auto mation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switch HONEYWELL BAS CONTROL T...

Page 7: ...tion NRCA and are shipped knocked down for field assem bly Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports POWER EXHAUST...

Page 8: ...84 74 67 69 62 57 52 74 41 048 1 600 0 55 HIGH 0 80 85 85 75 68 70 63 58 53 75 42 060 2 000 0 45 HIGH 1 00 86 86 76 69 71 64 59 54 76 43 1 These values have been accessed using a model of sound propag...

Page 9: ...30 28 25 22 18 15 11 62 34 3 9 34 34 33 30 26 23 19 33 4 1 33 33 32 29 25 22 19 57 34 3 9 34 34 34 31 28 24 20 32 4 1 32 32 32 29 26 22 19 72 42 4 0 28 25 21 17 14 39 4 2 26 23 19 16 13 67 37 4 0 32 3...

Page 10: ...62 42 4 6 42 42 41 37 32 27 22 39 4 8 39 39 37 34 29 24 19 57 42 4 5 42 42 42 37 33 27 23 38 4 7 38 38 38 33 30 25 20 72 49 4 8 35 31 26 22 46 5 1 34 29 25 20 67 44 4 6 40 40 35 31 26 22 39 4 9 36 36...

Page 11: ...62 53 5 8 53 53 52 46 40 34 28 49 6 5 49 49 47 42 36 30 24 57 53 5 8 53 53 52 46 41 35 27 49 6 4 49 49 48 43 37 31 25 72 62 5 9 45 39 34 28 59 6 8 44 38 33 27 67 57 5 9 51 49 44 38 33 27 53 6 5 45 45...

Page 12: ...19 9 24 9 32 1 39 4 47 6 54 5 KW 3 6 3 7 4 4 4 1 4 4 5 5 7 MBH 12 1 17 22 27 7 34 5 42 3 51 2 58 6 KW 3 3 3 4 3 5 3 6 3 6 3 8 4 4 5 MBH 11 6 16 3 21 2 26 6 33 2 40 7 49 2 56 3 KW 3 4 3 5 3 6 3 7 3 8...

Page 13: ...7 1489 1 37 Field Supplied Drive TABLE 9 SUPPLY AIR BLOWER PERFORMANCE BQ048 BELT DRIVE SIDE DUCT APPLICATION Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes 1 filte...

Page 14: ...upplied Drive Standard Drive Option HIgh Static Drive Option 1200 663 0 48 773 0 53 875 0 59 969 0 65 1056 0 72 1138 0 80 1214 0 88 1286 0 96 1354 1 04 1420 1 13 1400 692 0 57 802 0 61 904 0 67 998 0...

Page 15: ...Fully Closed 036 3 1 5 1 73 1VL44 AK64 805 865 920 980 1035 1095 1 5 1 73 1VP56 AK66 1115 1170 1225 1280 1335 1390 048 4 1 5 1 73 1VL44 AK56 930 995 1060 1130 1195 1260 1 5 1 73 1VP56 AK61 1210 1270...

Page 16: ...HP motor is required 6 1150 RPM is within the range of the 30 40 HP drives but step 5 requires the 40 HP motor 7 Using the 40 HP motor and drive 5 5 turns open will achieve 1150 RPM Example Supply Air...

Page 17: ...48 0 817 0 787 0 758 0 730 0 703 0 676 0 651 0 600 0 650 0 700 0 750 0 800 0 850 0 900 0 950 1 000 1 050 1 100 40 50 60 70 80 90 100 Air Temperature F Correction Factor Sea Level 1000 ft 2000 ft 3000...

Page 18: ...35 E05 4 0 1 11 1 39 6 50 E07 5 6 1 15 5 45 1 50 E10 8 0 1 22 2 53 4 60 E15 11 9 2 33 0 67 0 70 E20 15 9 2 44 1 80 8 90 230 3 60 14 7 130 0 23 0 2 3 5 0 0 0 None 25 7 35 E05 5 3 1 13 3 41 6 50 E07 7...

Page 19: ...35 E05 4 0 1 11 1 39 8 50 E07 5 6 1 15 5 45 3 50 E10 8 0 1 22 2 53 6 60 E15 11 9 2 33 0 67 2 70 E20 15 9 2 44 1 81 0 90 230 3 60 14 7 130 0 23 0 2 3 5 2 0 0 None 25 9 35 E05 5 3 1 13 3 41 8 50 E07 7 5...

Page 20: ...25 9 35 E05 4 0 1 11 1 39 8 50 E07 5 6 1 15 5 45 3 50 E10 8 0 1 22 2 53 6 60 E15 11 9 2 33 0 67 2 70 E20 15 9 2 44 1 81 0 90 230 3 60 14 7 130 0 23 0 2 3 5 2 0 0 None 25 9 35 E05 5 3 1 13 3 41 8 50 E...

Page 21: ...5 E05 4 0 1 11 1 49 6 60 E07 5 6 1 15 5 55 1 60 E10 8 0 1 22 2 63 4 70 E15 11 9 2 33 0 77 0 80 E20 15 9 2 44 1 90 8 100 230 3 60 14 7 130 0 23 0 2 3 5 0 10 0 None 35 7 45 E05 5 3 1 13 3 51 6 60 E07 7...

Page 22: ...E05 4 0 1 11 1 49 8 60 E07 5 6 1 15 5 55 3 60 E10 8 0 1 22 2 63 6 70 E15 11 9 2 33 0 77 2 80 E20 15 9 2 44 1 91 0 100 230 3 60 14 7 130 0 23 0 2 3 5 2 10 0 None 35 9 50 E05 5 3 1 13 3 51 8 60 E07 7 5...

Page 23: ...5 9 50 E05 4 0 1 11 1 49 8 60 E07 5 6 1 15 5 55 3 60 E10 8 0 1 22 2 63 6 70 E15 11 9 2 33 0 77 2 80 E20 15 9 2 44 1 91 0 100 230 3 60 14 7 130 0 23 0 2 3 5 2 10 0 None 35 9 50 E05 5 3 1 13 3 51 8 60 E...

Page 24: ...2 1 2 Nom CFM 4300 4200 4500 CONDENSER COILS Rows Deep 1 1 1 Fins Per Inch 20 20 20 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Reciprocating Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X...

Page 25: ...FORMER TO REMOTE SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE 2 SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LE...

Page 26: ...254595 YTG C 0308 26 Johnson Controls Unitary Products FIGURE 3 UNIT DIMENSIONS 3 5 TON HEAT PUMP FRONT VIEW FIGURE 4 UNIT WITH ECONOMIZER RAINHOOD DETAIL A...

Page 27: ...254595 YTG C 0308 Johnson Controls Unitary Products 27 FIGURE 5 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL B FIGURE 6 UNIT DIMENSIONS REAR VIEW...

Page 28: ...5 8 KO Gas Piping Front D 1 1 2 KO Gas Piping Bottom 1 Opening in the bottom to the unit can be located by the side in the insulation 2 Do not remove the 2 knockout ring TABLE 29 MINIMUM CLEARANCES LO...

Page 29: ...254595 YTG C 0308 Johnson Controls Unitary Products 29 FIGURE 8 TYPICAL APPLICATIONS...

Page 30: ...TAL A B C D BQ036 628 139 137 174 177 BQ048 668 148 146 185 189 BQ060 693 154 151 192 196 TABLE 31 BQ 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL A B C D E F BQ036 628 93 92 91 116 117 119 BQ048 668...

Page 31: ...ure loss of charge switch The unit control circuit includes a 75 VA transformer a 24 volt circuit breaker and a relay board with a compressor lockout circuit a terminal strip for thermostat wiring plu...

Page 32: ...ent mounting Coils a Evaporator and condenser coils shall have alumi num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed Special Phenolic coating sha...

Page 33: ...ssor to economizer oper ation shall be provided by an integral electronic enthalpy control that feeds input into the basic module The out door intake opening shall be covered with a rain hood that mat...

Page 34: ...0 V D C ACTUATOR WITHOUT A CONTROLLER HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS STAINLESS STEEL DRAIN PAN BOTTOM DRAIN CONNECTION 2 PLEATED FILTERS DISCONNECT SWITCH SUPPLY AIR SMOKE DETECTO...

Page 35: ...254595 YTG C 0308 Johnson Controls Unitary Products 35...

Page 36: ...change without notice Printed in U S A 254595 YTG C 0308 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 254595 YTG B 0507 Johnson Controls Unitary Products 5005 York Drive Norma...

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