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1.0 installation 

1

2.0  system cleanliness  

1

3.0  starting up 

1

4.0  electrical wiring 

1

5.0  speed setting 

2

6.0  0v to 10v dc control 

2

7.0 lubrication 

2

8.0  seal replacement 

2

9.0  appendix 1 

3

caution

Always disconnect power supply from motor 

 

before servicing.

1.0 installation

For convenience, Armstrong circulators generally are installed 
in vertical pipelines, but may be changed easily on the job for 
horizontal pipelines or for opposite flow directions. To make the 
change, remove the body capscrews, taking care body gasket is 
kept in position, and rotate body to desired direction at 

90°

 or 

180°

 from the original position.

With the arrow on the body pointing in direction of the flow, 
insert body capscrews and tighten evenly. On models 

s55

 and 

s57 

a gap between the bearing bracket and pump body (vo-

lute) is normal. Do no over tighten body capscrews! Turn pump 
shaft manually at coupler to make sure shaft turns freely and 
impeller does not rub in body. Always install with motor shaft 
in a horizontal position. For 

non maintenance free

 models the 

oil cups or oil well cover must be facing up.
All 

ecm

 models are shipped for upward discharge as pumps of 

this size usually are installed in an upward direction on hydronic 
systems, so the point of zero pressure change - namely, the 
compression tank connection - can be made easily to the sys-
tem on the suction side of the circulator.
The pump should be installed in a position to permit proper 
lubrication and servicing. Motor and bearing brackets are to be 
kept free of insulation. Pump and motor unit are designed to be 
supported by the in-line piping only. Do not support in any oth-
er manner. A height of approximately four feet above the floor 
is recommended. When placing the pump between flanges, 
tighten flange bolts evenly and do not tighten excessively.
Gate valves should be installed on the discharge and suction 
side of the pump to facilitate service. On larger pump sizes, a 
check valve should be located on the discharge side of pump 
between the pump body and the gate valve to prevent damage 
due to water hammer.

2.0  system cleanliness 

Before starting the pump, the system must be thoroughly 
cleaned, flushed and drained, then replenished with clean 
liquid. Welding slag and other foreign materials, 'stopleak' 
and cleaning compounds, excessive or improper water treat-
ment - all are detrimental to the pump. Warranty will be void if 
any of these conditions are allowed to exist. (Refer to 

File no.

 

6090.645

 design and care of closed hydronic systems.)

3.0  starting up

The pump must be fully primed on start-up. Fill system piping 
and pump body with liquid and vent complete system, turning 
pump by hand to dislodge air from body. Make sure fittings and 
drain valves are airtight, then add any additional fill required.
Check motor against available electric supply, then start pump 
making sure rotation is correct. When viewed from motor end, 
rotation is clockwise. If pressure does not develop, stop pump, 
re-check, vent and fill. Never attempt to fill the system when 
the pump is running.

note: 

ecm

 motors have a 

15

 second soft start-up time once plugged in, 

and a 

30 

second time to achieve full speed (thus different from standard 

induction motors)

4.0  electrical wiring

The electrical wiring must be installed in strict ac-
cordance with the Canadian Electrical Code (Canada) 
or the U.S. National Electrical Code (USA),or 

bs7671

 

(Europe) as well as local codes and regulations.

Electrical installation should be conducted by a qualified  
electrician. Installers should be equipped with proper  

 

personal protective equipment. 

 Always make sure the electric power is disconnected and    
locked out before wiring the circulator.

File No:

 

10.791 

Date:

 

june 17, 2019

Supersedes: 

10.791 

Date:

 

april 6, 2018

IN-LINE ECM CIRCULATING PUMPS

 

|

 

MODELS 

S55, 57, 69 AND H53, 54, 63 TO H67

 

|

 

I N S TA L L AT I O N 

A N D   O P E R AT I N G   I N S T R U C T I O N S

Summary of Contents for h-53

Page 1: ...nstalled on the discharge and suction side of the pump to facilitate service On larger pump sizes a check valve should be located on the discharge side of pump between the pump body and the gate valve to prevent damage due to water hammer 2 0 system cleanliness Before starting the pump the system must be thoroughly cleaned flushed and drained then replenished with clean liquid Welding slag and oth...

Page 2: ...perature or constant operation Be sure oil is visible at the top and center of window on side of bracket and maintain this level at all times Motor lubrication caution Stop motor before lubricating Do not over oil or spill oil on resilient motor rings This motor has been lubricated properly at the factory At the start of each following heating season however on motors with oil cups add 15 drops sa...

Page 3: ...tion with and adherence to the National Electrical Code nec and National Fire Protection Association nfpa standards and to local codes are required It is important to observe safety precautions to protect personnel from possible injury Person nel should be instructed for handling each of the following Insulate all connections carefully to prevent grounding or short circuits Reinstall all conduit a...

Page 4: ...rface board communicates with the motor control to operate the motor in speed mode The operating parameters are programmed in the eeprom of the motor control not the PerfectSpeed User Interface On power up the interface board extracts the operating parameters from the motor control Parameter categories include Motor direction Motor mode of operation Motor output display Motor profile PerfectSpeed ...

Page 5: ...ethods of setting the Input Demand See Table 3 for definitions of the two options Table 4 Setting input demands options set with on board potentiometer set with 0 V to 10V DC control signal AC line connections Check to see if the line voltage matches the nameplate voltage connections green verde screw ground Configuration scenarios This section provides examples of different configurations and bri...

Page 6: ...t running If the PerfectSpeed motor with User Interface isn t running perform the following checks 1 Ensure that both the PerfectSpeed motor and User Inter face have proper line voltage for intended application 2 Turn the User Interface on board potentiometer fully clock wise 100 demand and check to see if the motor runs 3 If 0V to 10V DC input is in use disconnect the external input from the User...

Page 7: ...ains definitions for acronyms and terms oc curring in the Operation Configuration and Troubleshooting Manual or in the PerfectSpeed User Interface ccw Counter clockwise direction Motor rotation is viewed from the lead end of the motor not the shaft cw Clockwise direction Motor rotation is viewed from the lead end of the motor not the shaft dE Demand The set point of the motor ecm Electronically Co...

Page 8: ...fined by the maximum operating parameters Also called motor slew rate Motor Speed Limit A user defined limit in rpm equating to 100 demand in Speed Mode of Operation Motor Power Limit A user defined limit in Watts of output power The parameter cannot be less than 25 of the value in the Motor Table Refer to Appendix A Motor Charts Motor Torque Limit A user defined limit in lb in equating to 100 dem...

Page 9: ...installation operating instructions In line circulating pumps 9 ...

Page 10: ...hester united kingdom m11 2et 44 0 8444 145 145 93 east avenue north tonawanda new york u s a 14120 6594 1 716 693 8813 23 bertrand avenue toronto ontario canada m1l 2p3 1 416 755 2291 unit 903 888 north sichuan rd hongkou district shanghai china 200085 86 0 21 5237 0909 rua josé semião rodrigues agostinho 1370 galpão 6 embu das artes sao paulo brazil 55 11 4781 5500 b i r m i n g h a m heywood wh...

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