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254595-YTG-C-0308

4

Johnson Controls Unitary Products

FEATURES

All models are available with a wide variety of factory-
mounted options such as electric heaters, phase monitor, 
convenience outlet, dirty filter switch, disconnect switch, 
smoke detectors, and coil guards to make them suitable for 
almost every application.

All units are self-contained and assembled on full perimeter 
base rails with forklift holes on three sides and holes for over-
head rigging. Every unit is completely piped, wired, charged 
and tested at the factory to simplify the field installation and to 
provide years of dependable operation.

All models (including those with an economizer) are suitable 
for either bottom or horizontal duct connections. For bottom 
duct, remove the sheet metal panels from the supply and 
return air openings through the base of the unit. For horizon-
tal duct, remove the supply and return air panels on the rear 
of the unit.

All models are available with these “factory mounted” outdoor 
air damper options:

Single enthalpy economizer

Motorized outdoor air damper

Supply air blowers are equipped with either a direct drive or a 
belt drive that can be adjusted to meet the exact require-
ments of the job.

All compressors are equipped with internal pressure relief. 
Every refrigerant circuit includes a liquid line filter-drier, a high 
pressure switch and a suction line with a freezestat and low 
pressure/loss of charge switch to protect all system compo-
nents.

Simplicity

®

 

Controls - 

Simplicity

®

 control boards have 

standardized a number of features previously available 
only as options or by utilizing additional controls.

Low Ambient 

- An integrated low-ambient control 

allows all units to operate in the cooling mode down 
to 0ºF outdoor ambient without additional assis-
tance. Optionally, the control board can be pro-
grammed to lockout the compressors when the 
outdoor air temperature is low or when free cooling 
is available.

Anti-Short Cycle Protection

 - To aid compressor 

life, an anti-short cycle delay is incorporated into the 
standard controls. Compressor reliability is further 
ensured by programmable minimum run times. For 
testing, the anti short cycle delay can be temporarily 
overridden with the push of a button.

Fan Delays

 - Fan on and fan off delays are fully pro-

grammable and are independent of one another. All 
units are programmed with default values based 
upon their configuration of cooling and heat.

Safety Monitoring

 - The control board monitors the 

high and low-pressure switches, the freezestats, the 
gas valve, if applicable, and the temperature limit 
switch on gas heat units. The unit control board will 
alarm on ignition failures, compressor lockouts and 
repeated limit switch trips.

Nuisance Trip Protection

- To prevent nuisance 

trouble calls, the control board uses a “three strikes, 
you’re out” philosophy. The high and low-pressure 
switches and the freezestats must trip three times 
within two hours before the unit control board will 
lock out the compressor.

On Board Diagnostics

 - Each alarm will energize a 

trouble light on the thermostat, if so equipped, and 
flash an alarm code on the control board LED. Each 
high and low-pressure switch alarm as well as each 
freezestat alarm has its own flash code. The control 
board saves the five most recent alarms in memory, 
and these alarms can be reviewed at any time. 
Alarms and programmed values are retained 
through the loss of power.

All units have long lasting powder paint cabinets with 750 
hour salt spray test approval under ASTM-B117 procedures.

All models are CSA listed.

Warranty

 - All models include a one-year limited parts 

warranty on the complete unit. Compressors and electric 
heater elements carry a five-year warranty

Electric Heat Operation

 - All electric heat models are 

wired for a single power source and include a bank of 
nickel chromium elements mounted at the discharge of 
the supply air blower to provide a high velocity and uni-
form distribution of air across the heating elements. 
Every element is fully protected against excessive tem-
perature by thermal limit switches.

The power supply wiring can be routed into the control 
box through a threaded pipe connection (field supplied) 
in the base pan of the unit or through a knockout in the 
wiring panel on the side of the unit.

BAS Controls

 - York’s Sunline™ series units offer fac-

tory mounted BAS controls such as 

Simplicity

®

 INTELLI-

Comfort™, Novar, Honeywell, Johnson, and CPC.

Summary of Contents for BQ 048

Page 1: ...r Paint finish that meets ASTM B 117 750 hour salt spray standards Permanently lubricated motors Direct Drive or Belt Drive Blower with high static drive option Bottom or side air discharge configurat...

Page 2: ...BQ048 BELT DRIVE BOTTOM DUCT APPLICATION 13 11 SUPPLY AIR BLOWER PERFORMANCE BQ060 BELT DRIVE SIDE DUCT APPLICATION 14 12 SUPPLY AIR BLOWER PERFORMANCE BQ060 BELT DRIVE BOTTOM DUCT APPLICATION 14 13...

Page 3: ...uested or an order placed CPC Controller DFS APS Johnson Controller DFS APS Honeywell Controller DFS APS Novar Controller DFS APS Simplicity IntelliComfort Controller Simplicity IntelliComfort Control...

Page 4: ...e minimum run times For testing the anti short cycle delay can be temporarily overridden with the push of a button Fan Delays Fan on and fan off delays are fully pro grammable and are independent of o...

Page 5: ...ation at excessive temperatures FILTER OPTIONS Standard units are shipped with 1 throw away filters installed 2 pleated filters are offered as a factory installed option CONVENIENCE OUTLET This 110 vo...

Page 6: ...C Advanced Rooftop building auto mation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switch HONEYWELL BAS CONTROL T...

Page 7: ...tion NRCA and are shipped knocked down for field assem bly Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports POWER EXHAUST...

Page 8: ...84 74 67 69 62 57 52 74 41 048 1 600 0 55 HIGH 0 80 85 85 75 68 70 63 58 53 75 42 060 2 000 0 45 HIGH 1 00 86 86 76 69 71 64 59 54 76 43 1 These values have been accessed using a model of sound propag...

Page 9: ...30 28 25 22 18 15 11 62 34 3 9 34 34 33 30 26 23 19 33 4 1 33 33 32 29 25 22 19 57 34 3 9 34 34 34 31 28 24 20 32 4 1 32 32 32 29 26 22 19 72 42 4 0 28 25 21 17 14 39 4 2 26 23 19 16 13 67 37 4 0 32 3...

Page 10: ...62 42 4 6 42 42 41 37 32 27 22 39 4 8 39 39 37 34 29 24 19 57 42 4 5 42 42 42 37 33 27 23 38 4 7 38 38 38 33 30 25 20 72 49 4 8 35 31 26 22 46 5 1 34 29 25 20 67 44 4 6 40 40 35 31 26 22 39 4 9 36 36...

Page 11: ...62 53 5 8 53 53 52 46 40 34 28 49 6 5 49 49 47 42 36 30 24 57 53 5 8 53 53 52 46 41 35 27 49 6 4 49 49 48 43 37 31 25 72 62 5 9 45 39 34 28 59 6 8 44 38 33 27 67 57 5 9 51 49 44 38 33 27 53 6 5 45 45...

Page 12: ...19 9 24 9 32 1 39 4 47 6 54 5 KW 3 6 3 7 4 4 4 1 4 4 5 5 7 MBH 12 1 17 22 27 7 34 5 42 3 51 2 58 6 KW 3 3 3 4 3 5 3 6 3 6 3 8 4 4 5 MBH 11 6 16 3 21 2 26 6 33 2 40 7 49 2 56 3 KW 3 4 3 5 3 6 3 7 3 8...

Page 13: ...7 1489 1 37 Field Supplied Drive TABLE 9 SUPPLY AIR BLOWER PERFORMANCE BQ048 BELT DRIVE SIDE DUCT APPLICATION Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes 1 filte...

Page 14: ...upplied Drive Standard Drive Option HIgh Static Drive Option 1200 663 0 48 773 0 53 875 0 59 969 0 65 1056 0 72 1138 0 80 1214 0 88 1286 0 96 1354 1 04 1420 1 13 1400 692 0 57 802 0 61 904 0 67 998 0...

Page 15: ...Fully Closed 036 3 1 5 1 73 1VL44 AK64 805 865 920 980 1035 1095 1 5 1 73 1VP56 AK66 1115 1170 1225 1280 1335 1390 048 4 1 5 1 73 1VL44 AK56 930 995 1060 1130 1195 1260 1 5 1 73 1VP56 AK61 1210 1270...

Page 16: ...HP motor is required 6 1150 RPM is within the range of the 30 40 HP drives but step 5 requires the 40 HP motor 7 Using the 40 HP motor and drive 5 5 turns open will achieve 1150 RPM Example Supply Air...

Page 17: ...48 0 817 0 787 0 758 0 730 0 703 0 676 0 651 0 600 0 650 0 700 0 750 0 800 0 850 0 900 0 950 1 000 1 050 1 100 40 50 60 70 80 90 100 Air Temperature F Correction Factor Sea Level 1000 ft 2000 ft 3000...

Page 18: ...35 E05 4 0 1 11 1 39 6 50 E07 5 6 1 15 5 45 1 50 E10 8 0 1 22 2 53 4 60 E15 11 9 2 33 0 67 0 70 E20 15 9 2 44 1 80 8 90 230 3 60 14 7 130 0 23 0 2 3 5 0 0 0 None 25 7 35 E05 5 3 1 13 3 41 6 50 E07 7...

Page 19: ...35 E05 4 0 1 11 1 39 8 50 E07 5 6 1 15 5 45 3 50 E10 8 0 1 22 2 53 6 60 E15 11 9 2 33 0 67 2 70 E20 15 9 2 44 1 81 0 90 230 3 60 14 7 130 0 23 0 2 3 5 2 0 0 None 25 9 35 E05 5 3 1 13 3 41 8 50 E07 7 5...

Page 20: ...25 9 35 E05 4 0 1 11 1 39 8 50 E07 5 6 1 15 5 45 3 50 E10 8 0 1 22 2 53 6 60 E15 11 9 2 33 0 67 2 70 E20 15 9 2 44 1 81 0 90 230 3 60 14 7 130 0 23 0 2 3 5 2 0 0 None 25 9 35 E05 5 3 1 13 3 41 8 50 E...

Page 21: ...5 E05 4 0 1 11 1 49 6 60 E07 5 6 1 15 5 55 1 60 E10 8 0 1 22 2 63 4 70 E15 11 9 2 33 0 77 0 80 E20 15 9 2 44 1 90 8 100 230 3 60 14 7 130 0 23 0 2 3 5 0 10 0 None 35 7 45 E05 5 3 1 13 3 51 6 60 E07 7...

Page 22: ...E05 4 0 1 11 1 49 8 60 E07 5 6 1 15 5 55 3 60 E10 8 0 1 22 2 63 6 70 E15 11 9 2 33 0 77 2 80 E20 15 9 2 44 1 91 0 100 230 3 60 14 7 130 0 23 0 2 3 5 2 10 0 None 35 9 50 E05 5 3 1 13 3 51 8 60 E07 7 5...

Page 23: ...5 9 50 E05 4 0 1 11 1 49 8 60 E07 5 6 1 15 5 55 3 60 E10 8 0 1 22 2 63 6 70 E15 11 9 2 33 0 77 2 80 E20 15 9 2 44 1 91 0 100 230 3 60 14 7 130 0 23 0 2 3 5 2 10 0 None 35 9 50 E05 5 3 1 13 3 51 8 60 E...

Page 24: ...2 1 2 Nom CFM 4300 4200 4500 CONDENSER COILS Rows Deep 1 1 1 Fins Per Inch 20 20 20 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Reciprocating Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X...

Page 25: ...FORMER TO REMOTE SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE 2 SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LE...

Page 26: ...254595 YTG C 0308 26 Johnson Controls Unitary Products FIGURE 3 UNIT DIMENSIONS 3 5 TON HEAT PUMP FRONT VIEW FIGURE 4 UNIT WITH ECONOMIZER RAINHOOD DETAIL A...

Page 27: ...254595 YTG C 0308 Johnson Controls Unitary Products 27 FIGURE 5 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL B FIGURE 6 UNIT DIMENSIONS REAR VIEW...

Page 28: ...5 8 KO Gas Piping Front D 1 1 2 KO Gas Piping Bottom 1 Opening in the bottom to the unit can be located by the side in the insulation 2 Do not remove the 2 knockout ring TABLE 29 MINIMUM CLEARANCES LO...

Page 29: ...254595 YTG C 0308 Johnson Controls Unitary Products 29 FIGURE 8 TYPICAL APPLICATIONS...

Page 30: ...TAL A B C D BQ036 628 139 137 174 177 BQ048 668 148 146 185 189 BQ060 693 154 151 192 196 TABLE 31 BQ 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL A B C D E F BQ036 628 93 92 91 116 117 119 BQ048 668...

Page 31: ...ure loss of charge switch The unit control circuit includes a 75 VA transformer a 24 volt circuit breaker and a relay board with a compressor lockout circuit a terminal strip for thermostat wiring plu...

Page 32: ...ent mounting Coils a Evaporator and condenser coils shall have alumi num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed Special Phenolic coating sha...

Page 33: ...ssor to economizer oper ation shall be provided by an integral electronic enthalpy control that feeds input into the basic module The out door intake opening shall be covered with a rain hood that mat...

Page 34: ...0 V D C ACTUATOR WITHOUT A CONTROLLER HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS STAINLESS STEEL DRAIN PAN BOTTOM DRAIN CONNECTION 2 PLEATED FILTERS DISCONNECT SWITCH SUPPLY AIR SMOKE DETECTO...

Page 35: ...254595 YTG C 0308 Johnson Controls Unitary Products 35...

Page 36: ...change without notice Printed in U S A 254595 YTG C 0308 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 254595 YTG B 0507 Johnson Controls Unitary Products 5005 York Drive Norma...

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