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292443-XTG-D-0508

4

Johnson Controls Unitary Products

FAN SYSTEM

 - All models operate over a wide range of 

design conditions with a 3-speed direct-drive fan motor. 
These units easily match all types of applications and pro-
vides greater on site flexibility to match comfort requirement.

SIMPLE CONTROL CIRCUIT

 - A low voltage printed circuit 

board contains a diagnostic indicator light and a low voltage 
terminal strip. An additional set of pin connectors is also pro-
vided to simplify the field interface of external controls. Mate-
n-lock plug connectors are used. The electrical control box is 
not located in the compressor compartment. The controls are 
mounted on a Control-Tilt control panel to allow the access 
cover to be removed for trouble shooting and maintenance 
without affecting the normal system operating pressures. All 
wiring internal to the unit is color/number coded.

PROTECTED COMPRESSOR

 - The compressor is internally 

protected against high pressure and temperature. This is 
accomplished by the simultaneous operation of high pressure 
relief valve and a temperature sensor which protect the com-
pressor if undesirable operating conditions occur.

EXCLUSIVE COIL DESIGN

 - Grooved copper tubes and 

enhanced aluminum fin construction improves heat transfer 
for maximum efficiency and durability.

HEAT EXCHANGERS

 - Are corrosion-resistant, aluminized-

steel tubular construction to provide long-life, trouble-free 
operation. The unique blow-through design also assures that 
condensate does not collect in humid areas when in the cool-
ing cycle. This adds to longer heat exchanger life and higher 
long term efficiencies.

POST PURGE INDUCED DRAFT COMBUSTION

 - Exhausts 

combustion products from the heat exchanger upon comple-
tion of the heating cycle to prolong the heat exchanger life.

SELF DIAGNOSTIC FAN CONTROL MODULE

 - Due to this 

self diagnostic control, less on site time is required to trouble 
shoot these units.

SPARK TO PILOT IGNITION

 - Provides faster heat delivery. 

This ignition is highly reliable, durable and eliminates nui-
sance lockouts.

MULTI PORT IN-SHOT BURNERS

 - No field adjustment is 

required to mix the air and gas. These burners are con-
structed of high-grade corrosion-resistant, aluminized-steel.

LOW MAINTENANCE

 - Long life, permanently lubricated 

condenser and evaporator fan motor bearings need no 
annual maintenance adding greater reliability to the unit. 
Blower assembly can be easily cleaned by the unique Slip- 
Track slide-out blower assembly.

SECURED SERVICE ACCESS PORTS

 - Protected, exter-

nally mounted, re-usable service access ports are provided 
on both the high and low lines for ease of evacuating and 
charging the system. No final field mounting required.

EASY SERVICE ACCESS

 - A large, single panel covers the 

electrical and gas controls makes servicing easy. The blower 

compartment has an additional large panel with a built-in 
handle tab. Removing this panel will allow the blower assem-
bly to slide-out for easy removal for maintenance and ease of 
trouble shooting.

REPLACEMENT PARTS

 - The installer has no need to carry 

an inventory of unique parts or needs special training to 
replace any of the components parts for these units. All are 
easily obtained from Source 1 or other part houses. 

SYSTEM INTEGRATION

 - Each unit has the internal ability 

to integrate an electronic air cleaner or humidifier to work in 
conjunction with the base unit.

FIELD-INSTALLED ACCESSORIES

PROPANE CONVERSION KIT

 - Kit includes burner orifices, 

gas valve conversion and installation instructions necessary 
to field convert unit from natural gas to propane.

HIGH ALTITUDE CONVERSION KIT

 (Natural Gas/Propane) 

- Kit includes all necessary labels and instructions to field 
alter units with natural gas/propane for installation above 
2000 feet. Burner orifices must be obtained from Source 1 
Parts. Propane Conversion Kit must be obtained separately.

ECONOMIZER DOWN DISCHARGE / SUPPLY KIT

 - Modu-

lating integrated economizer provides simultaneous opera-
tion between the mechanical cooling and economizer 
operation. Independent blade design insures proper control 
and less than 1% leak rate. Includes hood and mesh bird 
screen filter integrated into the hood, dry bulb sensor and 
relief damper. Separate field accessories of single enthalpy 
and dual enthalpy are also available. A built-in barometric 
relief of 25% is provided.

SINGLE ENTHALPY SENSOR

 - Sensor replaces dry bulb 

sensor standard in economizer kit. Provides improved econo-
mizer operation by sensing the dry bulb temperature from 
outdoors plus the enthalpy content of the outdoor air.

DUAL ENTHALPY SENSOR

 - Additional sensor to single 

enthalpy sensor. Sensor senses both the return air tempera-
ture dry bulb and humidity in conjunction with the single 
enthalpy to determine the most economical mix. Single 
Enthalpy sensor also required.

PRESSURE SWITCH UPGRADE KIT

 - Contains screw in 

type High pressure, Low Pressure/Loss of Charge switch, 
freeze protection switch and lockout relay. Switches are 
placed onto existing scharder ports located in the unit by fur-
nished adapters. When abnormal conditions are sensed 
through the pressure switches, the unit will lock out prevent-
ing any further operation until reset or problem is corrected. 
Package agency approved.

HAIL GUARD KIT

 - Kit contains protective grilles made of 

expanded aluminum with full perimeter frame. Sloped hoods 
are also included to assure maximum protection.

ANTI SHORT CYCLE TIMER

 - Automatically prevents the 

compressor from restarting for 5 minutes after cycled off.Not 

Summary of Contents for AFFINITY 292443-XTG-D-0508

Page 1: ... Series packaged units are designed to han dle applications ranging from residential to light commercial and any in between The Affinity is a unit that gives you the flexibility and choices you need in today s market FEATURING COOLING GAS HEATING UNITS NATURAL GAS OR PROPANE LOW PROFILE QUIET OPERATION COMMON FOOTPRINT OPTIONAL SLIDE IN MOTORIZED DAMPERS OPTIONAL SLIDE IN ECONOMIZERS OPTIONAL PROP...

Page 2: ...SICAL DATA 6 2 RATINGS COOLING GAS HEATING 7 3 DNA030 COOLING CAPACITIES 2 1 2 TON 8 4 DNA036 COOLING CAPACITIES 3 TON 9 5 DNA042 COOLING CAPACITIES 3 1 2 TON 10 6 DNA048 COOLING CAPACITIES 4 TON 11 7 DNA060 COOLING CAPACITIES 5 TON 12 8 SIDE SUPPLY AIR BLOWER PERFORMANCE 13 9 BOTTOM SUPPLY AIR BLOWER PERFORMANCE 13 10 ADDITIONAL STATIC PRESSURE RESISTANCE 2 1 2 3 1 2 TON DNA030 042 14 11 ADDITION...

Page 3: ...y CONDENSATE PAN A non corrosive long lasting water tight pan is positioned below the evaporator coil to collect and drain all condensate Less collection of stagnate condensate will build up The condensate pan conforms to ASHRAE 62 89 standards Ventilation for Acceptable Indoor Air Quality CONDENSATE DRAIN The heavy duty 3 4 inch NPTI cop per connection is more tolerable during installation and is...

Page 4: ...e system No final field mounting required EASY SERVICE ACCESS A large single panel covers the electrical and gas controls makes servicing easy The blower compartment has an additional large panel with a built in handle tab Removing this panel will allow the blower assem bly to slide out for easy removal for maintenance and ease of trouble shooting REPLACEMENT PARTS The installer has no need to car...

Page 5: ...AL OUTDOOR DAMPER Provides 0 through 50 outdoor air capability field adjustable Designed for duct mounted side supply return applications Includes hood and screen assembly WALL THERMOSTAT The units are designed to operate with 24 volt electronic and electro mechanical thermostats All units can operate with single stage heat single stage cool thermostats with or without the economizer LOW AMBIENT K...

Page 6: ... 1 4 1 4 1 4 1 4 NOM CFM TOTAL 2 400 2 400 2 400 3 000 3 000 CONDENSER COIL ROWS DEEP 1 1 1 1 1 FINS PER INCH 16 20 20 20 20 FACE AREA Sq Ft 11 7 11 7 11 7 14 8 14 8 CHARGE REFRIGERANT 22 lbs oz 4 12 4 3 4 9 6 0 5 4 FILTER1 FACE AREA Sq Ft Size Nominal 2 6 20x20 2 6 20x20 2 6 20x20 3 3 20x12 3 3 20x12 FURNACE SECTION NATURAL GAS BURNER ORIFICE NO Drill Size 43 43 43 40 40 PROPANE BURNER ORIFICE NO...

Page 7: ... 40 5 9 84 70 56 80 2 3 25 55 042N07225 40 5 9 84 90 72 80 1 4 30 60 042N07246 40 5 9 84 90 72 80 1 4 30 60 048N06506 46 5 8 6 82 80 64 80 3 25 55 048N09006 46 5 8 6 82 108 86 80 4 30 60 048N11006 46 5 8 6 82 135 108 80 5 35 65 048N06525 46 5 8 6 82 80 64 80 3 25 55 048N06546 46 5 8 6 82 80 64 80 3 25 55 048N09025 46 5 8 6 82 108 86 80 4 30 60 048N09046 46 5 8 6 82 108 86 80 4 30 60 048N11025 46 5...

Page 8: ...b F 86 15 9 20 0 20 6 20 1 17 7 22 3 22 5 21 9 19 6 24 7 24 4 23 8 19 5 24 9 24 7 24 0 19 5 25 1 25 0 24 3 83 14 4 18 5 20 5 19 9 16 1 20 7 22 5 21 8 17 8 22 9 24 4 23 8 18 2 23 5 24 7 24 0 18 6 24 1 25 0 24 3 80 13 0 17 1 19 6 18 8 14 5 19 1 21 9 21 0 16 1 21 2 24 3 23 3 16 9 22 2 24 6 23 8 17 6 23 2 25 0 24 3 77 11 5 15 6 18 1 17 3 12 9 17 5 20 3 19 5 14 4 19 5 22 5 21 6 15 5 20 9 23 3 22 5 16 7...

Page 9: ...b F 86 21 1 27 2 29 8 28 8 22 4 28 7 30 6 29 5 23 7 30 3 31 3 30 2 23 2 30 1 31 7 30 6 22 8 29 8 32 1 30 9 83 19 4 25 4 29 3 28 4 20 5 26 8 30 3 29 3 21 6 28 2 31 3 30 2 21 6 28 5 31 7 30 6 21 7 28 7 32 1 30 9 80 17 7 23 7 27 6 27 0 18 6 24 9 29 0 28 4 19 5 26 1 30 4 29 8 20 1 26 9 31 2 30 4 20 6 27 7 32 1 30 9 77 15 9 21 9 25 8 25 3 16 6 23 0 27 1 26 5 17 4 24 0 28 3 27 7 18 5 25 3 29 7 28 8 19 6...

Page 10: ...Bulb F 86 23 6 29 4 31 7 31 8 25 7 32 0 33 3 33 7 27 8 34 6 34 8 35 6 28 0 35 1 35 6 36 4 28 1 35 7 36 5 37 3 83 21 5 27 3 30 9 30 9 23 4 29 7 32 9 32 9 25 3 32 1 34 8 35 0 26 1 33 2 35 6 36 2 26 8 34 4 36 5 37 3 80 19 5 25 3 28 9 28 8 21 2 27 5 31 4 31 3 22 9 29 7 33 8 33 8 24 2 31 3 35 2 35 5 25 5 33 0 36 5 37 3 77 17 5 23 3 26 8 26 8 18 9 25 2 29 1 29 1 20 4 27 2 31 4 31 4 22 3 29 5 33 3 33 7 2...

Page 11: ...lb F 86 26 7 34 8 35 7 36 0 30 1 38 1 37 2 37 5 33 4 41 5 38 8 39 1 36 1 42 5 39 2 39 5 38 8 43 6 39 7 40 0 83 23 3 31 3 35 3 35 6 26 0 34 9 37 0 37 3 28 7 38 4 38 8 39 1 30 8 40 5 39 2 39 5 32 8 42 6 39 7 40 0 80 19 9 27 9 32 0 32 2 22 0 30 8 35 3 35 6 24 1 33 8 38 7 39 0 25 5 35 7 39 2 39 5 26 9 37 7 39 7 40 0 77 16 5 24 5 28 6 28 8 17 9 26 8 31 3 31 6 19 4 29 1 34 0 34 3 20 2 30 4 33 9 34 2 20 ...

Page 12: ...Dry Bulb F 86 36 1 45 1 45 0 42 7 39 9 48 7 46 8 44 3 43 7 52 3 48 5 45 9 46 9 53 0 49 0 46 4 50 1 53 6 49 5 46 9 83 31 8 40 8 44 8 42 6 34 9 44 6 46 7 44 2 37 9 48 4 48 5 45 9 40 3 50 5 49 0 46 4 42 6 52 6 49 5 46 9 80 27 6 36 5 41 5 39 4 29 8 39 5 44 9 42 6 32 1 42 5 48 3 45 8 33 6 44 6 48 9 46 3 35 2 46 6 49 5 46 9 77 23 3 32 2 37 2 35 1 24 8 34 5 39 8 37 5 26 3 36 7 42 4 40 0 27 0 37 9 42 2 39...

Page 13: ...a includes allowances for a dry evaporator coil gas heat exchanger and no filters For additional pressure drops refer to Table 10 and 11 TABLE 9 BOTTOM SUPPLY AIR BLOWER PERFORMANCE1 MODEL DNA MTR SPD EXTERNAL STATIC PRESSURE IWG 10 20 30 40 50 60 70 80 90 1 00 1 10 CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS 030 HI 1115 454 1049 43...

Page 14: ...er less CFM during full economizer operation TABLE 11 ADDITIONAL STATIC PRESSURE RESISTANCE 4 5 TON DNA048 060 1 DESCRIPTION RESISTANCE IWG CFM 500 600 700 800 900 1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 WET EVAPORATOR COIL 03 04 05 06 07 07 08 09 09 ECONOMIZER2 02 02 03 03 04 04 04 05 05 FILTER FRAME KIT 04 05 05 06 07 08 09 10 11 1 Deduct these resistance values from th...

Page 15: ...187 253 14 7 73 1 1 2 2 21 7 30 30 0 96 40 036 208 230 1 60 187 253 17 3 94 1 1 3 5 26 2 35 35 0 96 40 036 208 230 3 60 187 253 10 9 78 1 1 3 5 18 2 25 25 0 96 75 036 460 3 60 414 504 5 8 40 0 6 1 8 9 6 15 15 0 96 75 042 208 230 1 60 187 253 15 4 86 1 1 3 5 23 9 30 30 0 96 40 042 208 230 3 60 187 253 11 5 88 1 1 3 5 19 25 25 0 96 75 042 460 3 60 414 504 5 8 42 0 6 1 8 9 7 15 15 0 96 75 048 208 230...

Page 16: ...GAS ELECTRIC CONTROL SERVICE ACCESS COMPARTMENT PANEL OVERALL OVERALL TABLE 13 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 030 thru 042 33 1 2 18 1 4 048 and 060 41 1 2 23 1 8 TABLE 14 UNIT MINIMUM CLEARANCES1 2 1 A 1 clearance must be provided between any combus tible material and the supply air ductwork 2 The products of combustion must not be allowed to accumulate within a confined space and ...

Page 17: ...A T E D R A I N 3 4 N P T I G A S S U P P L Y 1 5 8 D I A K N O C K O U T 1 2 N P T I C O N N E C T I O N L O W V O L T A G E C O N N 1 8 D I A K N O C K O U T 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C O N D E N S E R C O I L B O T T O M S U P P L Y A I R O P E N I N G B O T T O M R E T U R N A I R O P E N I N G S I D E R E T U R N A I R O P E N ...

Page 18: ...N U A L G A S S H U T O F F V A L V E R E T U R N A I R D U C T S U P P L Y A I R D U C T C O N T R O L W I R I N G T O I N D O O R T H E R M O S T A T T O P O W E R S U P P Y M A N U A L G A S S H U T O F F V A L V E F I E L D S U P P L I E D D I S C O N N E C T S W I T C H M O U N T E D O N U N I T T O P O W E R S U P P L Y T O G A S S U P P L Y L I N E C O N T R O L W I R I N G T O I N D O O R ...

Page 19: ... O M D U C T S L A B O N G R O U N D I N S T A L L A T I O N TABLE 15 UNIT WEIGHTS AND CENTER OF GRAVITY UNIT SIZE SHIPPING WEIGHT lbs OPERATING WEIGHT lbs CORNER WEIGHTS location lbs ECONOMIZER lbs ROOF CURB lbs A B C D 030 395 390 98 95 96 99 40 8 70 14 75 036 400 395 100 96 98 101 042 415 410 104 100 101 105 048 475 470 119 115 116 120 060 480 475 120 116 117 122 A B C D 49 1 8 25 25 47 1 4 FRO...

Page 20: ...E 1 7 1 8 X 2 1 1 2 R E C O M M E N D E D D U C T S I Z E 1 7 1 2 X 1 6 3 4 1 8 Roof curb also available 3 4 X 1 W I D E G A S K E T I N G F O R C U R B F R A M E A N D A L L D U C T S U P P O R T S U R F A C E S U N I T B A S E W O O D N A I L E R 8 M I N A B O V E F I N I S H E D R O O F C U R B F R A M E I N S U L A T I O N U N I T B A S E R A I L C O U N T E R F L A S H I N G C A N T S T R I P...

Page 21: ...292443 XTG D 0508 Johnson Controls Unitary Products 21 FIGURE 14 TYPICAL WIRING DIAGRAM DNA 030 THRU 060 208 230 1 60 POWER SUPPLY ...

Page 22: ...292443 XTG D 0508 22 Johnson Controls Unitary Products FIGURE 15 TYPICAL WIRING DIAGRAM DNA 036 042 048 060 208 230 3 60 POWER SUPPLY ...

Page 23: ...292443 XTG D 0508 Johnson Controls Unitary Products 23 FIGURE 16 TYPICAL WIRING DIAGRAM DNA 036 042 048 060 460 3 60 POWER SUPPLY ...

Page 24: ... certified facility YORK s Affinity package units are designed to handle applications ranging from residential to light commercial and any in between The Affinity is a unit that gives you the flexibility and choices you need in today s market These packaged cooling heating air conditioners are designed for outdoor installation Only utility and duct connections are required at the point of installa...

Page 25: ...ower shall not exceed the motors nameplate horsepower rating Fan wheel shall be double inlet type with forward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume Bear ings shall be sealed and permanently lubricated for longer life and no maintenance Fan assembly shall be Slip Track slide out design for easy re...

Page 26: ...292443 XTG D 0508 26 Johnson Controls Unitary Products ...

Page 27: ...292443 XTG D 0508 Johnson Controls Unitary Products 27 ...

Page 28: ... change without notice Printed in U S A 292443 XTG D 0508 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 292443 XTG C 0108 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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