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292443-XTG-D-0508

Johnson Controls Unitary Products

3

DESCRIPTION

These packaged cooling/heating air conditioners are 
designed for outdoor installation. Only utility and duct con-
nections are required at the point of installation.

The gas-fired heaters have aluminized steel tubular heat 
exchangers and spark to pilot ignition. They are available in 
natural gas with field conversion to propane.

STANDARD FEATURES/BENEFITS

OPERATING EFFICIENCY

 - All units provide high operating 

efficiencies and have a minimum AFUE of 80% and EERs of 
8.6 to 9.2. All efficiencies exceed legislated minimum levels.

ON SITE FLEXIBILITY

 - All model sizes share a common, 

compact design cabinet in a single footprint. The installer has 
the flexibility of setting one curb and placing the proper ton-
nage unit on that curb after the internal load has been deter-
mined. Field convertible duct connections from side shot to 
down shot allows the installer to have greater flexibility with 
less inventory.

LOWER INSTALLATION COST

 - Installation time and costs 

are reduced by easy power and control wiring connections. 
The small base dimension means less space is required on 
the ground or roof, plus, the installer can fit this unit between 
the wheel wells of full size pick-up truck. All models are well 
under 500 pounds.

All units are completely wired, charged with R-22 and tested 
prior to shipment. Unique test stations using a new state of 
the art computerized process system are used to insure prod-
uct quality. Refrigerant charge, and component part numbers 
are verified via computers at assembly. Vital run test statistics 
such as system pressure, motor currents, air velocity and 
temperature, unit vibration, and gas system safeties are mon-
itored and recorded by the system to insure unit perfor-
mance.

Equal size, side supply and return duct connections allows 
easy hook-up of ducts to match low crawl spaces without 
transition pieces.

UTILITY CONNECTIONS MADE EASY

 - Gas and electric 

utility knockouts are provided through the bottom as well as 
the side of the unit. Utility connections can be made quickly 
and with a minimum amount of field labor. A field supplied 
and field installed electrical disconnect switch must be 
installed.

CONVERTIBLE AIRFLOW DESIGN

 - The bottom duct open-

ings are covered when they leave the factory ready to be 
used for a side supply / side return application. If a bottom 
supply / bottom return application is desired, you simply 
remove the two panels from the bottom of the unit and place 
them in the side supply / side return duct openings. No panel 
cutting is required and no accessory panel is necessary. 
Convertible airflow design allows maximum field flexibility and 
minimum inventory.

CONDENSATE PAN

 - A non-corrosive, long-lasting, water-

tight pan is positioned below the evaporator coil to collect and 
drain all condensate. Less collection of stagnate condensate 
will build-up. The condensate pan conforms to ASHRAE 62-
89 standards (Ventilation for Acceptable Indoor Air Quality).

CONDENSATE DRAIN

 - The heavy duty, 3/4 inch NPTI cop-

per connection is more tolerable during installation and is 
more durable over time. The connection is rigidly mounted to 
assure proper fit and leak tight seal.

DURABLE FINISH

 - With a heavy duty cabinet made of pow-

der-painted, galvanized steel the neutral color blends into 
surrounding areas. The powdered paint, provides a better 
paint to steel bond, which resists corrosion and rust creep. 
The special primer formulas and glossy finish insure less fad-
ing when exposed to sunlight and offers a more attractive on 
site appearance. This paint finish meets ASTM-B117 stan-
dards for 1000 hours salt spray rating. The highest in the 
industry.

FULL PERIMETER BASE RAILS

 - The easily removable 

base rails provide a solid foundation for the entire unit and 
protects the unit during shipment. The rails provide fork lift 
access from all sides, and rigging holes are also provided so 
that an overhead crane can be used to place the units on a 
roof. On applications where the unit is placed on a pad, the 
base will keep the unit off the pad to deter corrosion. On 
applications where height is limited, the inch high base rails 
may be removed on location.

MORE ATTRACTIVE APPEARANCE

 - A single piece Water 

Shed top cover containing a top discharge condenser fan 
arrangement requires less square footage on installation and 
provides a wider variety of installations. The one piece design 
adds greater water integrity. Rounded corners with water drip 
edges add to the attractive appearance. The cabinet panels 
have a non-fibrous insulation that will not release insulation 
fibers into conditioned area.

TOP DISCHARGE

 - The top discharge condenser fan does 

not disrupt neighboring areas or does this dry-out vegetation 
surrounding the unit. The warm air from the top mounted fan 
is blown up away from the structure and any landscaping. 
This allows compact location on multi-unit applications.

CONDENSER COIL GRILLE

 - A multi-piece totally enclosed, 

rigidly mounted condenser coil grille provides protection from 
objects after installation and provides protection during transit.

LOW OPERATING SOUND LEVEL

 - The upward air flow 

carries the normal operating noise up and away from the liv-
ing area. The rigid top panel effectively isolates any motor 
sound. Isolator mounted compressor and the rippled fins of 
the condenser coil muffle the normal fan motor and compres-
sor operating sounds. The unique formed base pan also aids 
in sound alterations with it's Super-Structure design. This 
design strategically places embossments in the pan for opti-
mum strength and rigidity.

Summary of Contents for AFFINITY 292443-XTG-D-0508

Page 1: ... Series packaged units are designed to han dle applications ranging from residential to light commercial and any in between The Affinity is a unit that gives you the flexibility and choices you need in today s market FEATURING COOLING GAS HEATING UNITS NATURAL GAS OR PROPANE LOW PROFILE QUIET OPERATION COMMON FOOTPRINT OPTIONAL SLIDE IN MOTORIZED DAMPERS OPTIONAL SLIDE IN ECONOMIZERS OPTIONAL PROP...

Page 2: ...SICAL DATA 6 2 RATINGS COOLING GAS HEATING 7 3 DNA030 COOLING CAPACITIES 2 1 2 TON 8 4 DNA036 COOLING CAPACITIES 3 TON 9 5 DNA042 COOLING CAPACITIES 3 1 2 TON 10 6 DNA048 COOLING CAPACITIES 4 TON 11 7 DNA060 COOLING CAPACITIES 5 TON 12 8 SIDE SUPPLY AIR BLOWER PERFORMANCE 13 9 BOTTOM SUPPLY AIR BLOWER PERFORMANCE 13 10 ADDITIONAL STATIC PRESSURE RESISTANCE 2 1 2 3 1 2 TON DNA030 042 14 11 ADDITION...

Page 3: ...y CONDENSATE PAN A non corrosive long lasting water tight pan is positioned below the evaporator coil to collect and drain all condensate Less collection of stagnate condensate will build up The condensate pan conforms to ASHRAE 62 89 standards Ventilation for Acceptable Indoor Air Quality CONDENSATE DRAIN The heavy duty 3 4 inch NPTI cop per connection is more tolerable during installation and is...

Page 4: ...e system No final field mounting required EASY SERVICE ACCESS A large single panel covers the electrical and gas controls makes servicing easy The blower compartment has an additional large panel with a built in handle tab Removing this panel will allow the blower assem bly to slide out for easy removal for maintenance and ease of trouble shooting REPLACEMENT PARTS The installer has no need to car...

Page 5: ...AL OUTDOOR DAMPER Provides 0 through 50 outdoor air capability field adjustable Designed for duct mounted side supply return applications Includes hood and screen assembly WALL THERMOSTAT The units are designed to operate with 24 volt electronic and electro mechanical thermostats All units can operate with single stage heat single stage cool thermostats with or without the economizer LOW AMBIENT K...

Page 6: ... 1 4 1 4 1 4 1 4 NOM CFM TOTAL 2 400 2 400 2 400 3 000 3 000 CONDENSER COIL ROWS DEEP 1 1 1 1 1 FINS PER INCH 16 20 20 20 20 FACE AREA Sq Ft 11 7 11 7 11 7 14 8 14 8 CHARGE REFRIGERANT 22 lbs oz 4 12 4 3 4 9 6 0 5 4 FILTER1 FACE AREA Sq Ft Size Nominal 2 6 20x20 2 6 20x20 2 6 20x20 3 3 20x12 3 3 20x12 FURNACE SECTION NATURAL GAS BURNER ORIFICE NO Drill Size 43 43 43 40 40 PROPANE BURNER ORIFICE NO...

Page 7: ... 40 5 9 84 70 56 80 2 3 25 55 042N07225 40 5 9 84 90 72 80 1 4 30 60 042N07246 40 5 9 84 90 72 80 1 4 30 60 048N06506 46 5 8 6 82 80 64 80 3 25 55 048N09006 46 5 8 6 82 108 86 80 4 30 60 048N11006 46 5 8 6 82 135 108 80 5 35 65 048N06525 46 5 8 6 82 80 64 80 3 25 55 048N06546 46 5 8 6 82 80 64 80 3 25 55 048N09025 46 5 8 6 82 108 86 80 4 30 60 048N09046 46 5 8 6 82 108 86 80 4 30 60 048N11025 46 5...

Page 8: ...b F 86 15 9 20 0 20 6 20 1 17 7 22 3 22 5 21 9 19 6 24 7 24 4 23 8 19 5 24 9 24 7 24 0 19 5 25 1 25 0 24 3 83 14 4 18 5 20 5 19 9 16 1 20 7 22 5 21 8 17 8 22 9 24 4 23 8 18 2 23 5 24 7 24 0 18 6 24 1 25 0 24 3 80 13 0 17 1 19 6 18 8 14 5 19 1 21 9 21 0 16 1 21 2 24 3 23 3 16 9 22 2 24 6 23 8 17 6 23 2 25 0 24 3 77 11 5 15 6 18 1 17 3 12 9 17 5 20 3 19 5 14 4 19 5 22 5 21 6 15 5 20 9 23 3 22 5 16 7...

Page 9: ...b F 86 21 1 27 2 29 8 28 8 22 4 28 7 30 6 29 5 23 7 30 3 31 3 30 2 23 2 30 1 31 7 30 6 22 8 29 8 32 1 30 9 83 19 4 25 4 29 3 28 4 20 5 26 8 30 3 29 3 21 6 28 2 31 3 30 2 21 6 28 5 31 7 30 6 21 7 28 7 32 1 30 9 80 17 7 23 7 27 6 27 0 18 6 24 9 29 0 28 4 19 5 26 1 30 4 29 8 20 1 26 9 31 2 30 4 20 6 27 7 32 1 30 9 77 15 9 21 9 25 8 25 3 16 6 23 0 27 1 26 5 17 4 24 0 28 3 27 7 18 5 25 3 29 7 28 8 19 6...

Page 10: ...Bulb F 86 23 6 29 4 31 7 31 8 25 7 32 0 33 3 33 7 27 8 34 6 34 8 35 6 28 0 35 1 35 6 36 4 28 1 35 7 36 5 37 3 83 21 5 27 3 30 9 30 9 23 4 29 7 32 9 32 9 25 3 32 1 34 8 35 0 26 1 33 2 35 6 36 2 26 8 34 4 36 5 37 3 80 19 5 25 3 28 9 28 8 21 2 27 5 31 4 31 3 22 9 29 7 33 8 33 8 24 2 31 3 35 2 35 5 25 5 33 0 36 5 37 3 77 17 5 23 3 26 8 26 8 18 9 25 2 29 1 29 1 20 4 27 2 31 4 31 4 22 3 29 5 33 3 33 7 2...

Page 11: ...lb F 86 26 7 34 8 35 7 36 0 30 1 38 1 37 2 37 5 33 4 41 5 38 8 39 1 36 1 42 5 39 2 39 5 38 8 43 6 39 7 40 0 83 23 3 31 3 35 3 35 6 26 0 34 9 37 0 37 3 28 7 38 4 38 8 39 1 30 8 40 5 39 2 39 5 32 8 42 6 39 7 40 0 80 19 9 27 9 32 0 32 2 22 0 30 8 35 3 35 6 24 1 33 8 38 7 39 0 25 5 35 7 39 2 39 5 26 9 37 7 39 7 40 0 77 16 5 24 5 28 6 28 8 17 9 26 8 31 3 31 6 19 4 29 1 34 0 34 3 20 2 30 4 33 9 34 2 20 ...

Page 12: ...Dry Bulb F 86 36 1 45 1 45 0 42 7 39 9 48 7 46 8 44 3 43 7 52 3 48 5 45 9 46 9 53 0 49 0 46 4 50 1 53 6 49 5 46 9 83 31 8 40 8 44 8 42 6 34 9 44 6 46 7 44 2 37 9 48 4 48 5 45 9 40 3 50 5 49 0 46 4 42 6 52 6 49 5 46 9 80 27 6 36 5 41 5 39 4 29 8 39 5 44 9 42 6 32 1 42 5 48 3 45 8 33 6 44 6 48 9 46 3 35 2 46 6 49 5 46 9 77 23 3 32 2 37 2 35 1 24 8 34 5 39 8 37 5 26 3 36 7 42 4 40 0 27 0 37 9 42 2 39...

Page 13: ...a includes allowances for a dry evaporator coil gas heat exchanger and no filters For additional pressure drops refer to Table 10 and 11 TABLE 9 BOTTOM SUPPLY AIR BLOWER PERFORMANCE1 MODEL DNA MTR SPD EXTERNAL STATIC PRESSURE IWG 10 20 30 40 50 60 70 80 90 1 00 1 10 CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS 030 HI 1115 454 1049 43...

Page 14: ...er less CFM during full economizer operation TABLE 11 ADDITIONAL STATIC PRESSURE RESISTANCE 4 5 TON DNA048 060 1 DESCRIPTION RESISTANCE IWG CFM 500 600 700 800 900 1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 WET EVAPORATOR COIL 03 04 05 06 07 07 08 09 09 ECONOMIZER2 02 02 03 03 04 04 04 05 05 FILTER FRAME KIT 04 05 05 06 07 08 09 10 11 1 Deduct these resistance values from th...

Page 15: ...187 253 14 7 73 1 1 2 2 21 7 30 30 0 96 40 036 208 230 1 60 187 253 17 3 94 1 1 3 5 26 2 35 35 0 96 40 036 208 230 3 60 187 253 10 9 78 1 1 3 5 18 2 25 25 0 96 75 036 460 3 60 414 504 5 8 40 0 6 1 8 9 6 15 15 0 96 75 042 208 230 1 60 187 253 15 4 86 1 1 3 5 23 9 30 30 0 96 40 042 208 230 3 60 187 253 11 5 88 1 1 3 5 19 25 25 0 96 75 042 460 3 60 414 504 5 8 42 0 6 1 8 9 7 15 15 0 96 75 048 208 230...

Page 16: ...GAS ELECTRIC CONTROL SERVICE ACCESS COMPARTMENT PANEL OVERALL OVERALL TABLE 13 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 030 thru 042 33 1 2 18 1 4 048 and 060 41 1 2 23 1 8 TABLE 14 UNIT MINIMUM CLEARANCES1 2 1 A 1 clearance must be provided between any combus tible material and the supply air ductwork 2 The products of combustion must not be allowed to accumulate within a confined space and ...

Page 17: ...A T E D R A I N 3 4 N P T I G A S S U P P L Y 1 5 8 D I A K N O C K O U T 1 2 N P T I C O N N E C T I O N L O W V O L T A G E C O N N 1 8 D I A K N O C K O U T 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C O N D E N S E R C O I L B O T T O M S U P P L Y A I R O P E N I N G B O T T O M R E T U R N A I R O P E N I N G S I D E R E T U R N A I R O P E N ...

Page 18: ...N U A L G A S S H U T O F F V A L V E R E T U R N A I R D U C T S U P P L Y A I R D U C T C O N T R O L W I R I N G T O I N D O O R T H E R M O S T A T T O P O W E R S U P P Y M A N U A L G A S S H U T O F F V A L V E F I E L D S U P P L I E D D I S C O N N E C T S W I T C H M O U N T E D O N U N I T T O P O W E R S U P P L Y T O G A S S U P P L Y L I N E C O N T R O L W I R I N G T O I N D O O R ...

Page 19: ... O M D U C T S L A B O N G R O U N D I N S T A L L A T I O N TABLE 15 UNIT WEIGHTS AND CENTER OF GRAVITY UNIT SIZE SHIPPING WEIGHT lbs OPERATING WEIGHT lbs CORNER WEIGHTS location lbs ECONOMIZER lbs ROOF CURB lbs A B C D 030 395 390 98 95 96 99 40 8 70 14 75 036 400 395 100 96 98 101 042 415 410 104 100 101 105 048 475 470 119 115 116 120 060 480 475 120 116 117 122 A B C D 49 1 8 25 25 47 1 4 FRO...

Page 20: ...E 1 7 1 8 X 2 1 1 2 R E C O M M E N D E D D U C T S I Z E 1 7 1 2 X 1 6 3 4 1 8 Roof curb also available 3 4 X 1 W I D E G A S K E T I N G F O R C U R B F R A M E A N D A L L D U C T S U P P O R T S U R F A C E S U N I T B A S E W O O D N A I L E R 8 M I N A B O V E F I N I S H E D R O O F C U R B F R A M E I N S U L A T I O N U N I T B A S E R A I L C O U N T E R F L A S H I N G C A N T S T R I P...

Page 21: ...292443 XTG D 0508 Johnson Controls Unitary Products 21 FIGURE 14 TYPICAL WIRING DIAGRAM DNA 030 THRU 060 208 230 1 60 POWER SUPPLY ...

Page 22: ...292443 XTG D 0508 22 Johnson Controls Unitary Products FIGURE 15 TYPICAL WIRING DIAGRAM DNA 036 042 048 060 208 230 3 60 POWER SUPPLY ...

Page 23: ...292443 XTG D 0508 Johnson Controls Unitary Products 23 FIGURE 16 TYPICAL WIRING DIAGRAM DNA 036 042 048 060 460 3 60 POWER SUPPLY ...

Page 24: ... certified facility YORK s Affinity package units are designed to handle applications ranging from residential to light commercial and any in between The Affinity is a unit that gives you the flexibility and choices you need in today s market These packaged cooling heating air conditioners are designed for outdoor installation Only utility and duct connections are required at the point of installa...

Page 25: ...ower shall not exceed the motors nameplate horsepower rating Fan wheel shall be double inlet type with forward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume Bear ings shall be sealed and permanently lubricated for longer life and no maintenance Fan assembly shall be Slip Track slide out design for easy re...

Page 26: ...292443 XTG D 0508 26 Johnson Controls Unitary Products ...

Page 27: ...292443 XTG D 0508 Johnson Controls Unitary Products 27 ...

Page 28: ... change without notice Printed in U S A 292443 XTG D 0508 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 292443 XTG C 0108 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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