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292443-XTG-D-0508

Johnson Controls Unitary Products

25

to shipment. All unit wiring shall be both numbered and 
color coded. All units shall be manufactured in a facility cer-
tified to ISO 9001 standards, and the cooling performance 
shall be rated in accordance with DOE and ARI test proce-
dures. The heating performance shall be rated to DOE and 
GAMA test procedures. Units shall be CSA listed and classi-
fied to ANSI Z21.47/CAN/CSA 2.3 standards and UL 1995/
CAN/CSA No. 236-M90 conditions.

UNIT CABINET

Unit cabinet shall be constructed of galvanized steel, with 
exterior surfaces coated with a non-chalking, powdered paint 
finish, certified at 1000 hours salt spray test per ASTMB117 
standards. The unit top shall be a single piece “Water Shed” 
design, with drip edges and no-seam corners to provide opti-
mum water integrity. Unit shall have a rigidly mounted con-
denser coil guard to provide protection from objects and 
personnel after installation. Indoor blower section shall be 
insulated with up to 3/4” thick, aluminum, foil faced insulation, 
fastened to prevent insulation from entering the air stream. 
Cabinet panels shall be “large” size, easily removable for ser-
vicing and maintenance, with built-in lift handles. Unit shall be 
built on a formed, “Super-Structure” design base pan, with 
embossments at critical points to add strength, rigidity and 
aid in minimizing sound. Full perimeter base rails shall be 
provided to assure reliable transit of equipment, overhead rig-
ging, for truck access and proper sealing on roof curb appli-
cations. Base rails shall be removable, when required, to 
lower unit height. Filters shall be furnished and be accessible 
through a removable access door, sealed airtight. Units verti-
cal discharge and return duct configuration shall be designed 
to fit between standard 24” O.C. beams without modification 
to building structure, duct work and base unit. Condensate 
pan shall be internally sloped and conform to ASHRAE 62-89 
self-draining standards, with 3/4” NPTI copper, ridged mount 
connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

Fan shall be direct drive, multi-speed design. Job site 
selected (BHP) brake horsepower shall not exceed the 
motors nameplate horsepower rating. Fan wheel shall be 
double-inlet type with forward-curved blades, dynamically 
balanced to operate smoothly throughout the entire range of 
operation. Airflow design shall be constant air volume. Bear-
ings shall be sealed and permanently lubricated for longer life 
and no maintenance. Fan assembly shall be “Slip Track” 
(slide-out) design for easy removal and cleaning.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fan shall be of the direct-driven propeller type, 
discharge air vertically, have aluminum blades riveted to cor-

rosion resistant steel spider bracket and shall be statically 
balanced for smooth operation. The outdoor fan motor shall 
be totally enclosed with permanently lubricated bearings and 
internally protected against overload conditions.

REFRIGERANT COMPONENTS

Compressors: 

a.

Shall be fully hermetic type, direct drive, internally
protected with internal high-pressure relief and over
temperature protection. The hermetic motor shall be
suction gas cooled and have a voltage range of + or
- 10% of the unit nameplate voltage.

b.

Shall have internal isolation and sound muffling to
minimize vibration and noise, and be externally iso-
lated on a dedicated, independent mounting.

Coils: 

a.

Evaporator and condenser coils shall have alumi-
num plate fins mechanically bonded to seamless
internally enhanced copper tubes with all joints
brazed.

b.

Evaporator coil shall be of the direct expansion,
blow through design, while condenser coil shall be
draw through design.

Refrigerant Circuit and Refrigerant Safety Components:

a.

Shall include independent fixed-orifice expansion
devices.

b.

Shall include filter/strainer to eliminate any foreign
matter.

UNIT OPERATING CHARACTERISTICS

Unit shall be capable of starting and running at 125º F out-
door temperature, exceeding maximum load criteria ARI 
Standard 210/240. The compressor, with standard controls, 
shall be capable of operation down to 45º F outdoor tempera-
ture. Accessory low ambient kit shall be available for opera-
tion to 0º F.

ELECTRICAL REQUIREMENTS

All unit power wiring shall enter unit cabinet at a single factory 
provided location and be capable of side or bottom entry, to 
minimize roof penetrations and avoid unit field modifications. 
Separate side and bottom openings shall be provided for the 
control wiring.

Summary of Contents for AFFINITY 292443-XTG-D-0508

Page 1: ... Series packaged units are designed to han dle applications ranging from residential to light commercial and any in between The Affinity is a unit that gives you the flexibility and choices you need in today s market FEATURING COOLING GAS HEATING UNITS NATURAL GAS OR PROPANE LOW PROFILE QUIET OPERATION COMMON FOOTPRINT OPTIONAL SLIDE IN MOTORIZED DAMPERS OPTIONAL SLIDE IN ECONOMIZERS OPTIONAL PROP...

Page 2: ...SICAL DATA 6 2 RATINGS COOLING GAS HEATING 7 3 DNA030 COOLING CAPACITIES 2 1 2 TON 8 4 DNA036 COOLING CAPACITIES 3 TON 9 5 DNA042 COOLING CAPACITIES 3 1 2 TON 10 6 DNA048 COOLING CAPACITIES 4 TON 11 7 DNA060 COOLING CAPACITIES 5 TON 12 8 SIDE SUPPLY AIR BLOWER PERFORMANCE 13 9 BOTTOM SUPPLY AIR BLOWER PERFORMANCE 13 10 ADDITIONAL STATIC PRESSURE RESISTANCE 2 1 2 3 1 2 TON DNA030 042 14 11 ADDITION...

Page 3: ...y CONDENSATE PAN A non corrosive long lasting water tight pan is positioned below the evaporator coil to collect and drain all condensate Less collection of stagnate condensate will build up The condensate pan conforms to ASHRAE 62 89 standards Ventilation for Acceptable Indoor Air Quality CONDENSATE DRAIN The heavy duty 3 4 inch NPTI cop per connection is more tolerable during installation and is...

Page 4: ...e system No final field mounting required EASY SERVICE ACCESS A large single panel covers the electrical and gas controls makes servicing easy The blower compartment has an additional large panel with a built in handle tab Removing this panel will allow the blower assem bly to slide out for easy removal for maintenance and ease of trouble shooting REPLACEMENT PARTS The installer has no need to car...

Page 5: ...AL OUTDOOR DAMPER Provides 0 through 50 outdoor air capability field adjustable Designed for duct mounted side supply return applications Includes hood and screen assembly WALL THERMOSTAT The units are designed to operate with 24 volt electronic and electro mechanical thermostats All units can operate with single stage heat single stage cool thermostats with or without the economizer LOW AMBIENT K...

Page 6: ... 1 4 1 4 1 4 1 4 NOM CFM TOTAL 2 400 2 400 2 400 3 000 3 000 CONDENSER COIL ROWS DEEP 1 1 1 1 1 FINS PER INCH 16 20 20 20 20 FACE AREA Sq Ft 11 7 11 7 11 7 14 8 14 8 CHARGE REFRIGERANT 22 lbs oz 4 12 4 3 4 9 6 0 5 4 FILTER1 FACE AREA Sq Ft Size Nominal 2 6 20x20 2 6 20x20 2 6 20x20 3 3 20x12 3 3 20x12 FURNACE SECTION NATURAL GAS BURNER ORIFICE NO Drill Size 43 43 43 40 40 PROPANE BURNER ORIFICE NO...

Page 7: ... 40 5 9 84 70 56 80 2 3 25 55 042N07225 40 5 9 84 90 72 80 1 4 30 60 042N07246 40 5 9 84 90 72 80 1 4 30 60 048N06506 46 5 8 6 82 80 64 80 3 25 55 048N09006 46 5 8 6 82 108 86 80 4 30 60 048N11006 46 5 8 6 82 135 108 80 5 35 65 048N06525 46 5 8 6 82 80 64 80 3 25 55 048N06546 46 5 8 6 82 80 64 80 3 25 55 048N09025 46 5 8 6 82 108 86 80 4 30 60 048N09046 46 5 8 6 82 108 86 80 4 30 60 048N11025 46 5...

Page 8: ...b F 86 15 9 20 0 20 6 20 1 17 7 22 3 22 5 21 9 19 6 24 7 24 4 23 8 19 5 24 9 24 7 24 0 19 5 25 1 25 0 24 3 83 14 4 18 5 20 5 19 9 16 1 20 7 22 5 21 8 17 8 22 9 24 4 23 8 18 2 23 5 24 7 24 0 18 6 24 1 25 0 24 3 80 13 0 17 1 19 6 18 8 14 5 19 1 21 9 21 0 16 1 21 2 24 3 23 3 16 9 22 2 24 6 23 8 17 6 23 2 25 0 24 3 77 11 5 15 6 18 1 17 3 12 9 17 5 20 3 19 5 14 4 19 5 22 5 21 6 15 5 20 9 23 3 22 5 16 7...

Page 9: ...b F 86 21 1 27 2 29 8 28 8 22 4 28 7 30 6 29 5 23 7 30 3 31 3 30 2 23 2 30 1 31 7 30 6 22 8 29 8 32 1 30 9 83 19 4 25 4 29 3 28 4 20 5 26 8 30 3 29 3 21 6 28 2 31 3 30 2 21 6 28 5 31 7 30 6 21 7 28 7 32 1 30 9 80 17 7 23 7 27 6 27 0 18 6 24 9 29 0 28 4 19 5 26 1 30 4 29 8 20 1 26 9 31 2 30 4 20 6 27 7 32 1 30 9 77 15 9 21 9 25 8 25 3 16 6 23 0 27 1 26 5 17 4 24 0 28 3 27 7 18 5 25 3 29 7 28 8 19 6...

Page 10: ...Bulb F 86 23 6 29 4 31 7 31 8 25 7 32 0 33 3 33 7 27 8 34 6 34 8 35 6 28 0 35 1 35 6 36 4 28 1 35 7 36 5 37 3 83 21 5 27 3 30 9 30 9 23 4 29 7 32 9 32 9 25 3 32 1 34 8 35 0 26 1 33 2 35 6 36 2 26 8 34 4 36 5 37 3 80 19 5 25 3 28 9 28 8 21 2 27 5 31 4 31 3 22 9 29 7 33 8 33 8 24 2 31 3 35 2 35 5 25 5 33 0 36 5 37 3 77 17 5 23 3 26 8 26 8 18 9 25 2 29 1 29 1 20 4 27 2 31 4 31 4 22 3 29 5 33 3 33 7 2...

Page 11: ...lb F 86 26 7 34 8 35 7 36 0 30 1 38 1 37 2 37 5 33 4 41 5 38 8 39 1 36 1 42 5 39 2 39 5 38 8 43 6 39 7 40 0 83 23 3 31 3 35 3 35 6 26 0 34 9 37 0 37 3 28 7 38 4 38 8 39 1 30 8 40 5 39 2 39 5 32 8 42 6 39 7 40 0 80 19 9 27 9 32 0 32 2 22 0 30 8 35 3 35 6 24 1 33 8 38 7 39 0 25 5 35 7 39 2 39 5 26 9 37 7 39 7 40 0 77 16 5 24 5 28 6 28 8 17 9 26 8 31 3 31 6 19 4 29 1 34 0 34 3 20 2 30 4 33 9 34 2 20 ...

Page 12: ...Dry Bulb F 86 36 1 45 1 45 0 42 7 39 9 48 7 46 8 44 3 43 7 52 3 48 5 45 9 46 9 53 0 49 0 46 4 50 1 53 6 49 5 46 9 83 31 8 40 8 44 8 42 6 34 9 44 6 46 7 44 2 37 9 48 4 48 5 45 9 40 3 50 5 49 0 46 4 42 6 52 6 49 5 46 9 80 27 6 36 5 41 5 39 4 29 8 39 5 44 9 42 6 32 1 42 5 48 3 45 8 33 6 44 6 48 9 46 3 35 2 46 6 49 5 46 9 77 23 3 32 2 37 2 35 1 24 8 34 5 39 8 37 5 26 3 36 7 42 4 40 0 27 0 37 9 42 2 39...

Page 13: ...a includes allowances for a dry evaporator coil gas heat exchanger and no filters For additional pressure drops refer to Table 10 and 11 TABLE 9 BOTTOM SUPPLY AIR BLOWER PERFORMANCE1 MODEL DNA MTR SPD EXTERNAL STATIC PRESSURE IWG 10 20 30 40 50 60 70 80 90 1 00 1 10 CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS 030 HI 1115 454 1049 43...

Page 14: ...er less CFM during full economizer operation TABLE 11 ADDITIONAL STATIC PRESSURE RESISTANCE 4 5 TON DNA048 060 1 DESCRIPTION RESISTANCE IWG CFM 500 600 700 800 900 1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 WET EVAPORATOR COIL 03 04 05 06 07 07 08 09 09 ECONOMIZER2 02 02 03 03 04 04 04 05 05 FILTER FRAME KIT 04 05 05 06 07 08 09 10 11 1 Deduct these resistance values from th...

Page 15: ...187 253 14 7 73 1 1 2 2 21 7 30 30 0 96 40 036 208 230 1 60 187 253 17 3 94 1 1 3 5 26 2 35 35 0 96 40 036 208 230 3 60 187 253 10 9 78 1 1 3 5 18 2 25 25 0 96 75 036 460 3 60 414 504 5 8 40 0 6 1 8 9 6 15 15 0 96 75 042 208 230 1 60 187 253 15 4 86 1 1 3 5 23 9 30 30 0 96 40 042 208 230 3 60 187 253 11 5 88 1 1 3 5 19 25 25 0 96 75 042 460 3 60 414 504 5 8 42 0 6 1 8 9 7 15 15 0 96 75 048 208 230...

Page 16: ...GAS ELECTRIC CONTROL SERVICE ACCESS COMPARTMENT PANEL OVERALL OVERALL TABLE 13 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 030 thru 042 33 1 2 18 1 4 048 and 060 41 1 2 23 1 8 TABLE 14 UNIT MINIMUM CLEARANCES1 2 1 A 1 clearance must be provided between any combus tible material and the supply air ductwork 2 The products of combustion must not be allowed to accumulate within a confined space and ...

Page 17: ...A T E D R A I N 3 4 N P T I G A S S U P P L Y 1 5 8 D I A K N O C K O U T 1 2 N P T I C O N N E C T I O N L O W V O L T A G E C O N N 1 8 D I A K N O C K O U T 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C O N D E N S E R C O I L B O T T O M S U P P L Y A I R O P E N I N G B O T T O M R E T U R N A I R O P E N I N G S I D E R E T U R N A I R O P E N ...

Page 18: ...N U A L G A S S H U T O F F V A L V E R E T U R N A I R D U C T S U P P L Y A I R D U C T C O N T R O L W I R I N G T O I N D O O R T H E R M O S T A T T O P O W E R S U P P Y M A N U A L G A S S H U T O F F V A L V E F I E L D S U P P L I E D D I S C O N N E C T S W I T C H M O U N T E D O N U N I T T O P O W E R S U P P L Y T O G A S S U P P L Y L I N E C O N T R O L W I R I N G T O I N D O O R ...

Page 19: ... O M D U C T S L A B O N G R O U N D I N S T A L L A T I O N TABLE 15 UNIT WEIGHTS AND CENTER OF GRAVITY UNIT SIZE SHIPPING WEIGHT lbs OPERATING WEIGHT lbs CORNER WEIGHTS location lbs ECONOMIZER lbs ROOF CURB lbs A B C D 030 395 390 98 95 96 99 40 8 70 14 75 036 400 395 100 96 98 101 042 415 410 104 100 101 105 048 475 470 119 115 116 120 060 480 475 120 116 117 122 A B C D 49 1 8 25 25 47 1 4 FRO...

Page 20: ...E 1 7 1 8 X 2 1 1 2 R E C O M M E N D E D D U C T S I Z E 1 7 1 2 X 1 6 3 4 1 8 Roof curb also available 3 4 X 1 W I D E G A S K E T I N G F O R C U R B F R A M E A N D A L L D U C T S U P P O R T S U R F A C E S U N I T B A S E W O O D N A I L E R 8 M I N A B O V E F I N I S H E D R O O F C U R B F R A M E I N S U L A T I O N U N I T B A S E R A I L C O U N T E R F L A S H I N G C A N T S T R I P...

Page 21: ...292443 XTG D 0508 Johnson Controls Unitary Products 21 FIGURE 14 TYPICAL WIRING DIAGRAM DNA 030 THRU 060 208 230 1 60 POWER SUPPLY ...

Page 22: ...292443 XTG D 0508 22 Johnson Controls Unitary Products FIGURE 15 TYPICAL WIRING DIAGRAM DNA 036 042 048 060 208 230 3 60 POWER SUPPLY ...

Page 23: ...292443 XTG D 0508 Johnson Controls Unitary Products 23 FIGURE 16 TYPICAL WIRING DIAGRAM DNA 036 042 048 060 460 3 60 POWER SUPPLY ...

Page 24: ... certified facility YORK s Affinity package units are designed to handle applications ranging from residential to light commercial and any in between The Affinity is a unit that gives you the flexibility and choices you need in today s market These packaged cooling heating air conditioners are designed for outdoor installation Only utility and duct connections are required at the point of installa...

Page 25: ...ower shall not exceed the motors nameplate horsepower rating Fan wheel shall be double inlet type with forward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume Bear ings shall be sealed and permanently lubricated for longer life and no maintenance Fan assembly shall be Slip Track slide out design for easy re...

Page 26: ...292443 XTG D 0508 26 Johnson Controls Unitary Products ...

Page 27: ...292443 XTG D 0508 Johnson Controls Unitary Products 27 ...

Page 28: ... change without notice Printed in U S A 292443 XTG D 0508 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 292443 XTG C 0108 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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