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292443-XTG-D-0508

24

Johnson Controls Unitary Products

TYPICAL WIRING DIAGRAM NOTES
(SEE FIGURE 14 THRU 16)

1.

All field wiring to be accomplished following city, local 
and/or national codes in effect at time of installation of 
this unit.

2.

Caution: Label all wires prior to disconnection when ser-
vicing controls. Wiring errors can cause improper and 
dangerous operation. If any of the wire as supplied with 
this unit must be removed it must be replaced with type 
105°C, 600V wire or equivalent clearly renumbered for 
identification. Verify proper operation after servicing.

3.

Motors inherently protected.

4.

Factory wired for 230V. For 208V operation, move wire 
107/PR to 208V. Tap on transformer T1.

5.

See unit nameplate for maximum fuse size and/or circuit 
breaker size and minimum circuit ampacity.

6.

If both LR and ASCT are present, wire 801/BL and 805/
BL are connected to ASCT-3. If only LR is present wire 
801/BL and 805/BL are connected to M1 coil. If only 
ASCT is present wire 202/Y is connected to ASCT-3. If 
neither LR or ASCT are present, wire 202/Y is connected 
to M1 coil as shown.

7.

Shunt contact also used with crankcase heater. 
(optional)

8.

Select indoor blower speed to remain within the temper-
ature rise range on the nameplate in heating.

FIGURE 17 -  TYPICAL WIRING DIAGRAM LEGEND

MECHANICAL SPECIFICATIONS

GENERAL

Units shall be manufactured by York International Unitary 
Products Group in an ISO 9001 certified facility. YORK’s 
Affinity™ package units are designed to handle applications 
ranging from residential to light commercial and any in 
between. The Affinity™ is a unit that gives you the flexibility 
and choices you need in today’s market. These packaged 
cooling/heating air conditioners are designed for outdoor 
installation. Only utility and duct connections are required at 
the point of installation. The gas fired heaters have alumi-

nized steel tubular heat exchangers and spark to pilot igni-
tion. They are available in natural gas with field conversion to 
propane.

DESCRIPTION

Units shall be factory-assembled, single packaged, Electric 
Cooling/Gas Heating units, designed for outdoor mounted 
installation. For EER ratings, refer to technical literature. 
They shall have built in, equal size, field convertible duct 
connections for down discharge supply/return or horizontal 
discharge supply/return. The units shall be factory wired, 
piped, charged with R-22 refrigerant and factory tested prior 

Open all disconnects before servicing this unit.

LEGEND

ALS

AUXILARY LIMIT SWITCH

ASCT

ANTI-SHORT CYCLE TIMER (OPTIONAL)

BR

BLOWER RELAY

CB

CIRCUIT BREAKER

CCH

CRANK CASE HEATER (OPTIONAL)

COMPR

COMPRESSOR

DM

DRAFT MOTOR

FCB

FAN CONTROL BOARD

GND

GROUND

FS

FREEZE STAT SWITCH (OPTIONAL)

HP

HIGH PRESSURE SWITCH OPENS @ 380 PSIG

IDFAN

INDOOR FAN MOTOR

LP

LOW PRESSURE SWITCH OPENS @ 7 PSIG

LS

LIMIT SWITCH

LR

LOCK OUT RELAY (OPTIONAL)

M1

CONTACTOR, COMPR. AND OD FAN

ODFAN

OUTDOOR FAN MOTOR

PS

PRESSURE SWITCH

RC1 / RC2

COMPRESSOR START & OUTDOOR FAN RUN CAPACITOR

RS

ROLLOUT SWITCH

TB4

TERMINAL BLOCK

T1

TRANSFORMER, 24V, 230V

Summary of Contents for AFFINITY 292443-XTG-D-0508

Page 1: ... Series packaged units are designed to han dle applications ranging from residential to light commercial and any in between The Affinity is a unit that gives you the flexibility and choices you need in today s market FEATURING COOLING GAS HEATING UNITS NATURAL GAS OR PROPANE LOW PROFILE QUIET OPERATION COMMON FOOTPRINT OPTIONAL SLIDE IN MOTORIZED DAMPERS OPTIONAL SLIDE IN ECONOMIZERS OPTIONAL PROP...

Page 2: ...SICAL DATA 6 2 RATINGS COOLING GAS HEATING 7 3 DNA030 COOLING CAPACITIES 2 1 2 TON 8 4 DNA036 COOLING CAPACITIES 3 TON 9 5 DNA042 COOLING CAPACITIES 3 1 2 TON 10 6 DNA048 COOLING CAPACITIES 4 TON 11 7 DNA060 COOLING CAPACITIES 5 TON 12 8 SIDE SUPPLY AIR BLOWER PERFORMANCE 13 9 BOTTOM SUPPLY AIR BLOWER PERFORMANCE 13 10 ADDITIONAL STATIC PRESSURE RESISTANCE 2 1 2 3 1 2 TON DNA030 042 14 11 ADDITION...

Page 3: ...y CONDENSATE PAN A non corrosive long lasting water tight pan is positioned below the evaporator coil to collect and drain all condensate Less collection of stagnate condensate will build up The condensate pan conforms to ASHRAE 62 89 standards Ventilation for Acceptable Indoor Air Quality CONDENSATE DRAIN The heavy duty 3 4 inch NPTI cop per connection is more tolerable during installation and is...

Page 4: ...e system No final field mounting required EASY SERVICE ACCESS A large single panel covers the electrical and gas controls makes servicing easy The blower compartment has an additional large panel with a built in handle tab Removing this panel will allow the blower assem bly to slide out for easy removal for maintenance and ease of trouble shooting REPLACEMENT PARTS The installer has no need to car...

Page 5: ...AL OUTDOOR DAMPER Provides 0 through 50 outdoor air capability field adjustable Designed for duct mounted side supply return applications Includes hood and screen assembly WALL THERMOSTAT The units are designed to operate with 24 volt electronic and electro mechanical thermostats All units can operate with single stage heat single stage cool thermostats with or without the economizer LOW AMBIENT K...

Page 6: ... 1 4 1 4 1 4 1 4 NOM CFM TOTAL 2 400 2 400 2 400 3 000 3 000 CONDENSER COIL ROWS DEEP 1 1 1 1 1 FINS PER INCH 16 20 20 20 20 FACE AREA Sq Ft 11 7 11 7 11 7 14 8 14 8 CHARGE REFRIGERANT 22 lbs oz 4 12 4 3 4 9 6 0 5 4 FILTER1 FACE AREA Sq Ft Size Nominal 2 6 20x20 2 6 20x20 2 6 20x20 3 3 20x12 3 3 20x12 FURNACE SECTION NATURAL GAS BURNER ORIFICE NO Drill Size 43 43 43 40 40 PROPANE BURNER ORIFICE NO...

Page 7: ... 40 5 9 84 70 56 80 2 3 25 55 042N07225 40 5 9 84 90 72 80 1 4 30 60 042N07246 40 5 9 84 90 72 80 1 4 30 60 048N06506 46 5 8 6 82 80 64 80 3 25 55 048N09006 46 5 8 6 82 108 86 80 4 30 60 048N11006 46 5 8 6 82 135 108 80 5 35 65 048N06525 46 5 8 6 82 80 64 80 3 25 55 048N06546 46 5 8 6 82 80 64 80 3 25 55 048N09025 46 5 8 6 82 108 86 80 4 30 60 048N09046 46 5 8 6 82 108 86 80 4 30 60 048N11025 46 5...

Page 8: ...b F 86 15 9 20 0 20 6 20 1 17 7 22 3 22 5 21 9 19 6 24 7 24 4 23 8 19 5 24 9 24 7 24 0 19 5 25 1 25 0 24 3 83 14 4 18 5 20 5 19 9 16 1 20 7 22 5 21 8 17 8 22 9 24 4 23 8 18 2 23 5 24 7 24 0 18 6 24 1 25 0 24 3 80 13 0 17 1 19 6 18 8 14 5 19 1 21 9 21 0 16 1 21 2 24 3 23 3 16 9 22 2 24 6 23 8 17 6 23 2 25 0 24 3 77 11 5 15 6 18 1 17 3 12 9 17 5 20 3 19 5 14 4 19 5 22 5 21 6 15 5 20 9 23 3 22 5 16 7...

Page 9: ...b F 86 21 1 27 2 29 8 28 8 22 4 28 7 30 6 29 5 23 7 30 3 31 3 30 2 23 2 30 1 31 7 30 6 22 8 29 8 32 1 30 9 83 19 4 25 4 29 3 28 4 20 5 26 8 30 3 29 3 21 6 28 2 31 3 30 2 21 6 28 5 31 7 30 6 21 7 28 7 32 1 30 9 80 17 7 23 7 27 6 27 0 18 6 24 9 29 0 28 4 19 5 26 1 30 4 29 8 20 1 26 9 31 2 30 4 20 6 27 7 32 1 30 9 77 15 9 21 9 25 8 25 3 16 6 23 0 27 1 26 5 17 4 24 0 28 3 27 7 18 5 25 3 29 7 28 8 19 6...

Page 10: ...Bulb F 86 23 6 29 4 31 7 31 8 25 7 32 0 33 3 33 7 27 8 34 6 34 8 35 6 28 0 35 1 35 6 36 4 28 1 35 7 36 5 37 3 83 21 5 27 3 30 9 30 9 23 4 29 7 32 9 32 9 25 3 32 1 34 8 35 0 26 1 33 2 35 6 36 2 26 8 34 4 36 5 37 3 80 19 5 25 3 28 9 28 8 21 2 27 5 31 4 31 3 22 9 29 7 33 8 33 8 24 2 31 3 35 2 35 5 25 5 33 0 36 5 37 3 77 17 5 23 3 26 8 26 8 18 9 25 2 29 1 29 1 20 4 27 2 31 4 31 4 22 3 29 5 33 3 33 7 2...

Page 11: ...lb F 86 26 7 34 8 35 7 36 0 30 1 38 1 37 2 37 5 33 4 41 5 38 8 39 1 36 1 42 5 39 2 39 5 38 8 43 6 39 7 40 0 83 23 3 31 3 35 3 35 6 26 0 34 9 37 0 37 3 28 7 38 4 38 8 39 1 30 8 40 5 39 2 39 5 32 8 42 6 39 7 40 0 80 19 9 27 9 32 0 32 2 22 0 30 8 35 3 35 6 24 1 33 8 38 7 39 0 25 5 35 7 39 2 39 5 26 9 37 7 39 7 40 0 77 16 5 24 5 28 6 28 8 17 9 26 8 31 3 31 6 19 4 29 1 34 0 34 3 20 2 30 4 33 9 34 2 20 ...

Page 12: ...Dry Bulb F 86 36 1 45 1 45 0 42 7 39 9 48 7 46 8 44 3 43 7 52 3 48 5 45 9 46 9 53 0 49 0 46 4 50 1 53 6 49 5 46 9 83 31 8 40 8 44 8 42 6 34 9 44 6 46 7 44 2 37 9 48 4 48 5 45 9 40 3 50 5 49 0 46 4 42 6 52 6 49 5 46 9 80 27 6 36 5 41 5 39 4 29 8 39 5 44 9 42 6 32 1 42 5 48 3 45 8 33 6 44 6 48 9 46 3 35 2 46 6 49 5 46 9 77 23 3 32 2 37 2 35 1 24 8 34 5 39 8 37 5 26 3 36 7 42 4 40 0 27 0 37 9 42 2 39...

Page 13: ...a includes allowances for a dry evaporator coil gas heat exchanger and no filters For additional pressure drops refer to Table 10 and 11 TABLE 9 BOTTOM SUPPLY AIR BLOWER PERFORMANCE1 MODEL DNA MTR SPD EXTERNAL STATIC PRESSURE IWG 10 20 30 40 50 60 70 80 90 1 00 1 10 CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS 030 HI 1115 454 1049 43...

Page 14: ...er less CFM during full economizer operation TABLE 11 ADDITIONAL STATIC PRESSURE RESISTANCE 4 5 TON DNA048 060 1 DESCRIPTION RESISTANCE IWG CFM 500 600 700 800 900 1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 WET EVAPORATOR COIL 03 04 05 06 07 07 08 09 09 ECONOMIZER2 02 02 03 03 04 04 04 05 05 FILTER FRAME KIT 04 05 05 06 07 08 09 10 11 1 Deduct these resistance values from th...

Page 15: ...187 253 14 7 73 1 1 2 2 21 7 30 30 0 96 40 036 208 230 1 60 187 253 17 3 94 1 1 3 5 26 2 35 35 0 96 40 036 208 230 3 60 187 253 10 9 78 1 1 3 5 18 2 25 25 0 96 75 036 460 3 60 414 504 5 8 40 0 6 1 8 9 6 15 15 0 96 75 042 208 230 1 60 187 253 15 4 86 1 1 3 5 23 9 30 30 0 96 40 042 208 230 3 60 187 253 11 5 88 1 1 3 5 19 25 25 0 96 75 042 460 3 60 414 504 5 8 42 0 6 1 8 9 7 15 15 0 96 75 048 208 230...

Page 16: ...GAS ELECTRIC CONTROL SERVICE ACCESS COMPARTMENT PANEL OVERALL OVERALL TABLE 13 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 030 thru 042 33 1 2 18 1 4 048 and 060 41 1 2 23 1 8 TABLE 14 UNIT MINIMUM CLEARANCES1 2 1 A 1 clearance must be provided between any combus tible material and the supply air ductwork 2 The products of combustion must not be allowed to accumulate within a confined space and ...

Page 17: ...A T E D R A I N 3 4 N P T I G A S S U P P L Y 1 5 8 D I A K N O C K O U T 1 2 N P T I C O N N E C T I O N L O W V O L T A G E C O N N 1 8 D I A K N O C K O U T 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C O N D E N S E R C O I L B O T T O M S U P P L Y A I R O P E N I N G B O T T O M R E T U R N A I R O P E N I N G S I D E R E T U R N A I R O P E N ...

Page 18: ...N U A L G A S S H U T O F F V A L V E R E T U R N A I R D U C T S U P P L Y A I R D U C T C O N T R O L W I R I N G T O I N D O O R T H E R M O S T A T T O P O W E R S U P P Y M A N U A L G A S S H U T O F F V A L V E F I E L D S U P P L I E D D I S C O N N E C T S W I T C H M O U N T E D O N U N I T T O P O W E R S U P P L Y T O G A S S U P P L Y L I N E C O N T R O L W I R I N G T O I N D O O R ...

Page 19: ... O M D U C T S L A B O N G R O U N D I N S T A L L A T I O N TABLE 15 UNIT WEIGHTS AND CENTER OF GRAVITY UNIT SIZE SHIPPING WEIGHT lbs OPERATING WEIGHT lbs CORNER WEIGHTS location lbs ECONOMIZER lbs ROOF CURB lbs A B C D 030 395 390 98 95 96 99 40 8 70 14 75 036 400 395 100 96 98 101 042 415 410 104 100 101 105 048 475 470 119 115 116 120 060 480 475 120 116 117 122 A B C D 49 1 8 25 25 47 1 4 FRO...

Page 20: ...E 1 7 1 8 X 2 1 1 2 R E C O M M E N D E D D U C T S I Z E 1 7 1 2 X 1 6 3 4 1 8 Roof curb also available 3 4 X 1 W I D E G A S K E T I N G F O R C U R B F R A M E A N D A L L D U C T S U P P O R T S U R F A C E S U N I T B A S E W O O D N A I L E R 8 M I N A B O V E F I N I S H E D R O O F C U R B F R A M E I N S U L A T I O N U N I T B A S E R A I L C O U N T E R F L A S H I N G C A N T S T R I P...

Page 21: ...292443 XTG D 0508 Johnson Controls Unitary Products 21 FIGURE 14 TYPICAL WIRING DIAGRAM DNA 030 THRU 060 208 230 1 60 POWER SUPPLY ...

Page 22: ...292443 XTG D 0508 22 Johnson Controls Unitary Products FIGURE 15 TYPICAL WIRING DIAGRAM DNA 036 042 048 060 208 230 3 60 POWER SUPPLY ...

Page 23: ...292443 XTG D 0508 Johnson Controls Unitary Products 23 FIGURE 16 TYPICAL WIRING DIAGRAM DNA 036 042 048 060 460 3 60 POWER SUPPLY ...

Page 24: ... certified facility YORK s Affinity package units are designed to handle applications ranging from residential to light commercial and any in between The Affinity is a unit that gives you the flexibility and choices you need in today s market These packaged cooling heating air conditioners are designed for outdoor installation Only utility and duct connections are required at the point of installa...

Page 25: ...ower shall not exceed the motors nameplate horsepower rating Fan wheel shall be double inlet type with forward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume Bear ings shall be sealed and permanently lubricated for longer life and no maintenance Fan assembly shall be Slip Track slide out design for easy re...

Page 26: ...292443 XTG D 0508 26 Johnson Controls Unitary Products ...

Page 27: ...292443 XTG D 0508 Johnson Controls Unitary Products 27 ...

Page 28: ... change without notice Printed in U S A 292443 XTG D 0508 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 292443 XTG C 0108 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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