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Combustion Air Quality

The recommended source of combustion air is to use the
outdoor air supply. Excessive exposure to contaminated com-
bustion air will result in safety and performance related prob-
lems. However, the use of indoor air in most applications is
acceptable, except as follows:

1.  If the furnace is installed in a confined space it is recommended

that the necessary combustion air come from the outdoors by
way of attic, crawl space, air duct or direct opening.

2.  If indoor combustion air is used, there must be no exposure

to the installations or substances listed in "3" below.

3.  The following types of installations may require OUTDOOR

AIR for combustion, due to chemical exposure.

a) Commercial 

buildings

b)  Buildings with indoor pools
c)  Furnaces installed in laundry rooms
d)  Furnaces installed in hobby or craft rooms
e)  Furnaces installed near chemical storage areas

Exposure to the following substances in the combustion air
supply may also require OUTDOOR AIR for combustion.

f)

Permanent wave solutions

g)

Chlorinated waxes and cleaners

h)

Chlorine based swimming pool chemicals

i)

Water softening chemicals

j)

De-icing salts or chemicals

k) Carbon 

tetrachloride

l)

Halogen type refrigerants

m) Cleaning solvents (such as perchloroethylene)
n)  Printing inks, paint removers, varnishes, etc.
o) Hydrochloric 

acids

p)

Cements and glues

q)  Antistatic fabric softeners for clothes dryers
r)

Masonry acid washing chemicals

VENT PIPE SIZING (1-PIPE SYSTEM)

Refer to Table 7 to select the proper size piping for venting. The
size will be determined by a combination of furnace model, total
length of run, and the number of elbows required. The following
rules must also be observed.

NOTE: Furnace vent pipe connections are sized for 2-in. pipe.

Any pipe size change must be made outside the furnace
casing in a vertical pipe section to allow proper drainage
of vent connections.

NOTE: An offset using two 45 degree elbows may be required

for plenum clearance when the vent is increased to 3".

1.  Long radius elbows are required for all units.

2.  Elbows are assumed to be 90 degrees. Two 45 degree

elbows count as one 90 degree elbow.

3. One Vent terminal elbow is already accounted for and

should not be counted in the allowable total indicated in
the table. Refer to the section of this manual on vent
terminal. This part is shown shaded.

4.  All vent pipe and fittings must conform to American Na-

tional Standards Institute (ANSI) standards and American
Society for Testing and Materials (ASTM) standards
D1785 (Schedule 40 PVC), D2665 (PVC-DWV), F891
(PVC-DWV Cellular Core), D2241 (SDR-21 and SDR-26
PVC), D2261 (ABS-DWV), or F628 (Schedule 40 ABS.
Pipe cement and primer must conform to ASTM Standards
D2564 (PVC) or D2235 (ABS).

5.  The use of flexible connectors or no hub connectors in the

vent system is not allowed.

VENT TERMINATION (1-PIPE SYSTEM)

Side wall horizontal vent terminals and roof mounted vertical
terminals may be field fabricated. Standard PVC/SRD fittings
may be used. Terminal configuration must comply as detailed
in this section.

When selecting the locations for vent termination, the following
should be considered:

1.  Comply with all clearance requirements as shown in Fig-

ure 24.

2.  Termination should be positioned where vent vapors will

not damage plants or shrubs or air conditioning equip-
ment.

Model

Pipe

Size

Max. Elbows vs.

One Way Vent Length (Ft.)

5-40

45

50

75

All Models Except:

120 / 112 / 2000 / D
140 / 130 / 2000 / D

2"

6

5

4

N/A

All Models Except:

120 / 112 / 2000 / D
140 / 130 / 2000 / D

3"

8

7

6

5

120 / 112 / 2000 / D
140 / 130 / 2000 / D

 3" Only

6

5

4

N/A

TABLE 7 - VENT PIPING - 
     ALL 

MODELS 

1-PIPE-PIPE 

SYSTEM

INSIDE
CORNER

SOFFIT
VENTS

ELECTRIC
METER

4'

4'

4'

4'

               6'
10' RECOMMENDED

4'

1' PLUS
SNOW CLEARANCE

4'

FORCED 
AIR
INTAKE

10'

3'

FURNACE VENT

FIGURE 24 

VENT TERMINAL CLEARANCES

            (1-PIPE SYSTEM) - U.S. ONLY

In Canada, refer to CAN/CGA-B149.1 or .2 Installation Code
(latest edition - Venting Systems and Air Supply)

650.75-N4U

16

Unitary Products Group

Summary of Contents for 65075-N4U

Page 1: ...r other flammable vapors and liquids in the vicinity of this or any other appliance WARNING IMPROPER INSTALLATION ADJUSTMENT AL TERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE RE F...

Page 2: ...ce since it requires separate properly sized air intake and vent lines The furnace shall not be connected to any type of B BW or L vent or vent connector and not connected to any portion of a factory...

Page 3: ...e access is required for passage to the front when servicing or for inspection or replacement of flue vent connections NOTE In all cases accessibility clearances shall take prece dence over clearances...

Page 4: ...95 2000 C 21 19 3 4 16 5 8 2 2 120 112 2000 D 24 1 2 23 1 4 20 1 8 3 2 3 140 130 2000 D 24 1 2 23 1 4 20 1 8 3 2 3 Vent pipe must be increased to 3 on this model INPUT MBH OUTPUT MBH NOM CFM CAB WIDTH...

Page 5: ...75 1200 17 1 2 91 0 35 65 1370 165 11 8 1 2 9 0 20 14 80 75 1600 21 91 0 30 60 1563 160 11 8 3 4 12 0 20 14 100 95 2000 21 91 0 40 70 1582 170 11 10 1 12 0 20 14 120 112 2000 24 1 2 91 0 40 70 1885 1...

Page 6: ...ambient temperature may drop below 32 F a UL listed self regulated heat tape must be installed It is recommended that self regulating heat tape rated at 3 watts per foot be used This must be installe...

Page 7: ...r sides of the cabinet wall NOTE Air velocity through throw away type filters may not exceed 300 feet per minute All velocities over this require the use of high velocity filters Side Return External...

Page 8: ...n sions Install the plenum following instructions under Ductwork in this instruction SUPPLY AIR DUCTS Installations on combustible material or floors must usea combus tible floor base shown in Figure...

Page 9: ...ezing are possible refer to Page 6 Below Freezing Locations GAS PIPING The gas supply must be installed in accordance with the current National Fuel Gas Code ANSI Z223 1 in the U S or CAN CGA B149 1 o...

Page 10: ...switch should be close to the unit for convenience in servicing With the disconnect switch in the OFF position check all wiring against the unit wiring label Also see the wiring diagram in this instru...

Page 11: ...nnection top right of unit back to the outdoors See Figure 13 or 14 The intake vent should be located either through the wall horizontal or side vent or through the roof vertical vent Care should be t...

Page 12: ...roofor sidewall NOTE Accessory concentric intake vent terminations models 1CT0302 and 1CT0303 are available and approved for use with these furnaces Refer to Form 650 75 N2 4V for installation details...

Page 13: ...ning at the furnace 2 Deburr the piping inside and outside 3 Chamfer the outer edges of the piping 4 Dry fit the entire vent combustion air piping assembly 5 Disassemble the piping and apply cement pr...

Page 14: ...the furnace This may be from within the space in a non confined location or it may be brought into the furnace area from outdoors It is not directly ducted into the furnace A single properly sized pi...

Page 15: ...m dimension of rectangular ducts shall be three inches 2 One permanent opening commencing within 12 inches of the top of the enclosure shall be permitted where the equipment has clearances of at least...

Page 16: ...t connections NOTE An offset using two 45 degree elbows may be required for plenum clearance when the vent is increased to 3 1 Long radius elbows are required for all units 2 Elbows are assumed to be...

Page 17: ...on may require seal ing or shielding of building surfaces with a corrosive resistant material due to vent system corrosive combus tion products PIPING ASSEMBLY The final assembly procedure for the ven...

Page 18: ...e allowable locations shown in Figure 24 and Section 7 8 in the National Fuel Gas Code ANSI Z223 1 current edition Follow all local agency and utility requirements if more restrictive than those shown...

Page 19: ...w the instructions with the coil for trapping the drain SAFETY CONTROLS Control Circuit Fuse A 3 amp fuse is provided to protect the 24 volt transformer from overload caused by control circuit wiring...

Page 20: ...blower motor failure START UP AND ADJUSTMENTS The initial start up of the furnace requires the following addi tional procedures 1 When the gas supply is initially connected to the furnace the gas pip...

Page 21: ...MPLE CHECKING GAS INPUT It is found by measurement that it takes 26 seconds for the hand on the 1 cubic foot dial to make a revolution with only a 120 000 Btuh furnace running Using this information l...

Page 22: ...and electrical supplies ON Start furnace and observe manifold pressure on manometer 5 Adjust manifold pressure by adjusting gas valve regulator screw for natural gas set at 3 5 W C If gas valve regula...

Page 23: ...or lead Place all unused motor leads on Park terminals Two Park terminals are provided CAUTION Do not energize more than one motor speed at a time or damage to the motor will result ADJUSTMENT OF FAN...

Page 24: ...the thermostat circuit opens the ignition control is deener gized Withtheignitioncontroldeenergized thegasflowstopsand the burner flames are extinguished The venter continues to operate for 15 seconds...

Page 25: ...me Lift filter slightly to dislodge and remove for service 3 Remove the filter and follow the cleaning instructions above DO NOT remove the filter stiffener rods if provided When reinstalling the filt...

Page 26: ...blower and the condensate pan The turbulators can then be gently re moved from the secondary heat exchanger 3 With a stiff wire brush brush out loose scale or soot 4 Vacuum the secondary heat exchang...

Page 27: ...e is lost 5 times during the heating cycle This could be caused by low gas pressure or faulty gas valve 9 FLASH TI61F 2 CONTROL ONLY Indicates reversed line voltage polarity Check incoming power wirin...

Page 28: ...985 835 757 665 450 MED 900 887 851 810 752 693 609 403 LOW 581 577 569 542 468 60 55 1000 B HI 1220 1200 1190 1152 1115 1065 1012 950 872 771 MED 920 915 900 880 842 803 740 650 LOW 725 729 715 700...

Page 29: ...UNIT WIRING DIAGRAM UPFLOW 650 75 N4U Unitary Products Group 29...

Page 30: ...UNIT WIRING DIAGRAM DOWNFLOW HORIZONTAL...

Page 31: ...NOTES 650 75 N4U Unitary Products Group 31...

Page 32: ...ect to change without notice Printed in U S A Copyright by Unitary Products Group 1998 All rights reserved 650 75 N4U Supercedes 650 75 N4U 498 5005 York Drive Norman OK 73069 Unitary Products Group 6...

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