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Cycle with Blower -

 The accessory relay will cycle with the 

blower output.

Cycle with Compressor -

 The accessory relay will cycle with 

the compressor output.

Water Valve Slow Opening -

 The accessory relay will cycle and 

delay both the blower and compressor output for 90 seconds.

SW2-6

  CC Operation – selection of single or dual capacity 

compressor. On = Single Stage; Off = Dual Capacity

SW2-7

  Lockout and Alarm Outputs (P2) – selection of a 

continuous or pulsed output for both the LO and ALM 
Outputs. On = Continuous; Off = Pulsed

SW2-8

 Future 

Use

Alarm Jumper Clip Selection

From the factory, ALM is connected to 24 VAC via JW2. By cutting 
JW2, ALM becomes a dry contact connected to ALG.

ECM Blower Speeds

The blower speeds can be changed either by using the ECM 
manual configurations mode method or by using the Aurora 
AID Tool directly (see Instruction Guide: Aurora Interface and 
Diagnostics (AID) Tool topic).

Field Selectable Options via Software

(Selectable via the Aurora AID Tool)

ECM Blower Speeds

An ECM blower motor can be driven directly using the onboard 
PWM output. Four blower speeds are available, based upon the “G”, 
Y1 (low), Y2 (high), and Aux input signals to the board. The blower 
speeds can be changed either by the ECM manual configurations 
mode method (see ECM Configuration Mode topic) or by using the 
Aurora AID Tool directly. All four blower speeds can be set to the 
same speed if desired. Aux blower speed will remain at default or 
current setting and requires the AID Tool for adjustment.

Safety Features

The following safety features are provided to protect the 
compressor, heat exchangers, wiring and other components from 
damage caused by operation outside of design conditions. 

Fuse –

 a 3 amp automotive type plug-in fuse provides protection 

against short circuit or overload conditions.

Anti-Short Cycle Protection – 

4 minute anti-short cycle protection 

for the compressor.

Random Start – 

5 to 80 second random start upon power up.

Fault Retry – 

in the fault condition, the control will stage off the 

outputs and then “try again” to satisfy the thermostat Y input 
call. Once the thermostat input calls are satisfied, the control will 
continue on as if no fault occurred. If 3 consecutive faults occur 
without satisfying the thermostat Y input call, then the control will 
go to Lockout mode. 

Lockout –

 when locked out, the blower will operate continuously in 

“G” speed, and PSC blower motor output will remain on. The Alarm 
output (ALM) and Lockout output (L) will be turned on. The fault type 
identification display LED1 (Red) shall flash the fault code. To reset 
lockout conditions with SW2-8 On, thermostat inputs “Y1”, “Y2”, 
and “W” must be removed for at least 3 seconds. To reset lockout 
conditions with SW2-8 Off, thermostat inputs “Y1”, “Y2”, “W”, and 
“DH” must be removed for at least 3 seconds. Lockout may also be 
reset by turning power off for at least 30 seconds or by enabling the 
emergency shutdown input for at least 3 seconds.

Lockout With Emergency Heat - 

if the control is locked out in 

the heating mode, and a Y2 or W input is received, the control will 
operate in the emergency heat mode while the compressor is locked 
out. The first emergency heat output will be energized 10 seconds 
after the W input is received, and the blower will shift to high speed. If 
the control remains locked out, and the W input is present, additional 
stage of emergency heat will stage on after 2 minutes. When the W 
input is removed, all of the emergency heat outputs will turn off, and 
the ECM blower will shift to “G” speed and PSC blower motor output 
will remain on.

High Pressure – 

fault is recognized when the Normally Closed 

High Pressure Switch, P4-9/10 opens, no matter how momentarily. 
The High Pressure Switch is electrically in series with the 
Compressor Contactor and serves as a hard-wired limit switch if 
an overpressure condition should occur.

Low Pressure - 

fault is recognized when the Normally Closed 

Low Pressure Switch, P4-7/8 is continuously open for 30 seconds. 
Closure of the LPS any time during the 30 second recognition 
time restarts the 30 second continuous open requirement. A 
continuously open LPS shall not be recognized during the 2 minute 
startup bypass time. 

Loss of Charge – 

fault is recognized when the Normally Closed Low 

Pressure Switch, P4-7/8 is open prior to the compressor starting.

Condensate Overflow -

 fault is recognized when the impedance 

between this line and 24 VAC common or chassis ground drops 
below 100K ohms for 30 seconds continuously. 

Freeze Detection (Coax) - 

set points shall be either 30°F or 15°F. 

When the thermistor temperature drops below the selected set 
point, the control shall begin counting down the 30 seconds delay. 
If the thermistor value rises above the selected set point, then the 
count should reset. The resistance value must remain below the 
selected set point for the entire length of the appropriate delay to 
be recognized as a fault. This fault will be ignored for the initial 2 
minutes of the compressor run time. 

Freeze Detection (Air Coil) -

 uses the FP2 input to protect 

against ice formation on the air coil. The FP2 input will operate 
exactly like FP1 except that the set point is 30 degrees and is not 
field adjustable.

Controls - Aurora Base Control cont.

LX ULTRA SERIES INSTALLATION MANUAL

Summary of Contents for 33p502-05

Page 1: ...70 75 THRU 6 NOMINAL TONS Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www yorkgeothermal com Additional rating information can foun...

Page 2: ......

Page 3: ...17 Freeze Detection 18 Electrical Connections 18 Electrical Data 19 21 Blower Performance Data 21 27 Wiring Schematics 28 29 Controls Aurora Base Control 30 33 Unit Startup 34 Operating Limits and Op...

Page 4: ...n 0 Composite No Secondary Connection 1 Composite Secondary Connection 2 Stainless Steel No Secondary Connection 3 Stainless Steel Secondary Connection Cabinet Option 0 Unpainted 1 in MERV 4 Filter Ra...

Page 5: ...ing the units from the packaging if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notation on the delivery receipt acknowled...

Page 6: ...open return applications Deluxe filter rack for ductable return applications 2 61 cm Service Access Left Return Right Return opposite side 2 61 cm Alternate Service Access Field installed duct flange...

Page 7: ...uct flange installed 0 10 in Return Connection using deluxe filter rack 0 10 in M N P Q R S T U V W Filter Rack Width Supply Width Supply Depth Return Depth Return Height 009 012 in 2 2 10 0 10 0 6 1...

Page 8: ...E AIR COIL SIDE 0 5 in 1 3 cm knockout 1 in 2 5 cm knockout 1 in 2 5 cm knockout 0 5 in 1 3 cm knockout BP BP FILTER RACK FILTER RACK Standard filter rails Standard filter rails Deluxe filter rack opt...

Page 9: ...8 0 8 1 9 2 9 1 cm 64 8 134 6 53 8 4 6 17 3 2 0 25 4 mm 23 4 23 1 070 in 25 5 61 0 21 2 1 8 6 8 0 8 1 9 2 9 1 cm 64 8 154 9 53 8 4 6 17 3 2 0 25 4 mm 23 4 23 1 Horizontal Models Discharge Connection...

Page 10: ...a double nut is required since vibration could loosen a single nut To allow filter access install hanger brackets as illustrated in the Hanger Bracket Locations section The unit should be pitched app...

Page 11: ...8 28 1 24 4 cm 157 0 71 4 62 0 10 29 13 Weight Distribution Model Vertical Shipping Weight Horizontal Shipping Weight Horizontal Weight Distribution Front Back D E F G 009 lb 110 120 46 23 26 25 kg 50...

Page 12: ...t whenever the unit operates To assure proper flow use pressure temperature ports to determine the flow rate These ports should be located at the supply and return water connections on the unit The pr...

Page 13: ...han 0 5 ppm Less than 0 5 ppm Ammonia Nitrate Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Ammonia Hydroxide Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Ammonia Sulfate Less than 0...

Page 14: ...t the system from dirty water conditions Dirty water will result in system wide degradation of performance and solids may clog valves strainers flow regulators etc Additionally the heat exchanger may...

Page 15: ...ow Open System Groundwater Application Flexible Duct Collar Vibration Absorbing Pad P T Plugs Drain Hot Water Generator Connections Low Voltage to Thermostat and Valve Unit Supply Aux Heat Supply Wate...

Page 16: ...the water heater tank 4 Drain the tank by opening the valve on the bottom of the tank then open the pressure relief valve or hot water faucet 5 Flush the tank by opening the cold water inlet valve to...

Page 17: ...st the temperature setting on the tank On tanks with both upper and lower elements the lower element should be turned down to the lowest setting approximately 100 F The upper element should be adjuste...

Page 18: ...factory wired for 230 volt operation For 208 volt operation the red and blue transformer wires must be switched on terminal strip PS CAUTION When installing a unit with an ECM blower motor in 460 60...

Page 19: ...2 60 0 n a 2 0 13 2 16 0 25 208 230 60 3 187 253 13 9 8 9 58 0 34 8 2 2 11 1 13 3 20 460 60 3 414 506 6 5 4 2 28 0 16 8 1 1 5 3 6 4 10 15 036 208 230 60 1 187 253 27 0 17 3 96 7 38 7 2 2 19 5 23 8 40...

Page 20: ...9 8 9 58 0 34 8 4 1 13 0 15 2 20 460 60 3 414 506 6 5 4 2 28 0 16 8 2 1 6 3 7 4 10 15 036 208 230 60 1 187 253 27 0 17 3 96 7 38 7 4 1 21 4 25 7 40 265 60 1 238 292 19 0 12 2 72 0 n a 3 6 15 8 18 9 3...

Page 21: ...15 036 208 230 60 1 187 253 27 0 17 3 96 7 38 7 4 0 21 3 25 6 40 265 60 1 238 292 19 0 12 2 72 0 n a 4 1 16 3 19 3 30 208 230 60 3 187 253 20 0 12 8 95 0 57 0 4 0 16 8 20 0 30 460 60 3 414 506 10 0 6...

Page 22: ...1485 1445 1410 1310 1215 1130 1030 L 1180 1170 1160 1140 1120 1100 1080 1050 1020 970 930 875 060 H 11 x 10 1 2360 2330 2300 2270 2240 2215 2190 2160 2130 2095 2060 1985 1920 1855 M 2165 2130 2095 207...

Page 23: ...23 Setting Blower Speed PSC CAUTION Disconnect all power before performing this operation PSC BLOWER MOTOR BODY HIGH LOW MEDIUM F A N S P E E D W I R E LX ULTRA SERIES INSTALLATION MANUAL...

Page 24: ...85 1250 1220 1190 1158 1125 1085 1045 960 Med High 4 1265 1253 1240 1220 1200 1175 1150 1120 1090 1053 1015 Med 3 1160 1143 1125 1113 1100 1085 1070 1055 1040 1020 1000 Med Low 2 1110 1095 1080 1065 1...

Page 25: ...nnects Line 1 orange wire to L Ground green wire to G Line 2 for 208V 230V units to N brown wire Signal Connection 1 4 in quick connects Common to C 24VAC to Taps 1 5 Applying 24VAC power between any...

Page 26: ...1300 1500 1600 1800 L M H 048 0 50 650 750 850 950 1050 1150 1250 1325 1375 1475 1550 1600 L M H 048 w 1hp 0 75 800 1000 1100 1300 1500 1600 1800 L M H 060 0 75 750 900 1000 1200 1400 1600 1700 1850 2...

Page 27: ...reen displays the current variable speed ECM settings It allows the technician to enter the setup screens to change the variable speed ECM settings Change the highlighted item using the and buttons an...

Page 28: ...h Pressure Lockout Low Pressure Lockout Low Water Coil Limit Lockout FP1 Low Air Coil Limit Lockout FP2 Reserved Condensate Overflow Lockout Over Under Voltage Shutdown Reserved Reserved Air Water Coi...

Page 29: ...3 Red 32 Black 35 Black White Black White Yellow LED4 LED5 G G Note 5 Note 6 Slow Flash Fast Flash Flash Code Status LED LED1 Green Configuration LED LED2 Yellow Fault LED LED3 Red Status LED LED1 Gre...

Page 30: ...one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing and holding the SW1 button for 2 to 5 seconds or by cycling the power NOTE Test mode will automatica...

Page 31: ...ed shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed for at least 3 seconds To reset lockout conditions with SW2 8 Off thermostat input...

Page 32: ...command is removed Regardless of blower input G from the thermostat the blower will remain on for 30 seconds at the end of each heating cycle Cooling Operation In all cooling operations the reversing...

Page 33: ...plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays These three LEDs display the status configuration and fault codes for the control...

Page 34: ...easuring the pressure drop through the heat exchanger using the P T plugs and comparing to the pressure drop table 6 Check the temperature of both the supply and discharge water Refer to Unit Operatin...

Page 35: ...375 10 14 7 11 7 10 28 34 90 1 5 170 177 425 460 14 18 12 16 8 11 42 50 3 0 174 181 435 470 14 18 12 16 8 11 42 50 110 2 3 3 0 11 10 09 NOTES Cooling performance based on entering air temperatures of...

Page 36: ...6 14 0 9 1 8 8 8 5 8 2 7 9 048 6 0 2 0 1 7 1 3 1 0 0 6 9 0 4 2 3 8 3 5 3 1 2 7 12 0 6 7 6 3 5 9 5 6 5 2 16 0 11 5 11 2 10 8 10 5 10 1 060 9 0 3 6 3 3 3 0 2 7 2 3 12 0 6 1 5 8 5 5 5 2 4 8 15 0 9 6 9 2...

Page 37: ...Bad Valves Low High Low High Normal High Low Low TXV Bulb Loss of Charge Low Low Low High High Low Low Scaled Coaxial Heat Exchanger Heating Low Low Low Normal Low High Low Low Scaled Coaxial Heat Exc...

Page 38: ...5 1 13 1 31 1 07 1 23 0 83 0 91 4 43 4 90 n a 041 042 0 49 1 03 1 29 1 49 n a 0 81 1 05 4 33 4 99 5 11 5 64 048 0 51 0 58 1 36 1 57 n a 0 91 1 05 3 60 4 14 4 16 4 78 060 0 29 0 34 0 76 0 87 n a 0 56 0...

Page 39: ...26 2 31 4 32 2 31 6 30 8 29 7 030 4 0 18 9 25 9 32 9 35 2 35 4 37 0 6 0 14 5 19 9 27 0 33 4 35 1 37 2 37 6 37 6 34 7 8 0 15 2 20 9 28 0 34 0 35 2 39 1 39 7 37 9 35 0 036 5 0 24 6 33 0 41 7 47 4 45 3...

Page 40: ...place the compressor If sufficient cooling or heating is not obtained 1 Check control for improper location or setting 2 Check for restriction in water flow 3 Check refrigerant subcooling and superhea...

Page 41: ...__ AMPS n ______ AMPS Watts m x n x 0 85 o _____ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ btu hr 7 EFFICIENCY Cooling EER p o...

Page 42: ...ltage Loop Open Unit Amp Draw Closed COAX SOURCE HEA7 1 ANALYSIS EXPANSION VALVE F AIR COIL F COMPRESSOR DISCHARGE SUCTION Subcooling Superheat REVERSING VALVE PSI F SAT F PSI SAT F F F LIQUID LINE Li...

Page 43: ...e Drain In areas where airborne bacteria produce a slime in the drain pan it may be necessary to treat chemically to minimize the problem The condensate drain can pick up lint and dirt especially with...

Page 44: ...14S553 02 Not Available High Static VS ECM Blower Housing Not Available 53P515B01 53P515B01 Not Available PSC Motor Blower PSC Motor 208 230 60 1 14P506 02 14P507B01 14P508B01 14P509B01 14P510B01 14P5...

Page 45: ...ailable High Static VS ECM Blower Housing Not Available 53P515B01 53P515B01 Not Available PSC Motor Blower PSC Motor 208 230 60 1 14P506 02 14P507B01 14P508B01 14P509B01 14P510B01 14P511B01 14P512B01...

Page 46: ...46 Revision Guide Pages Description Date By All First Published 18 Oct 2013 DS LX ULTRA SERIES INSTALLATION MANUAL...

Page 47: ......

Page 48: ...t LX Ultra Series Type Geothermal Water Source Heat Pumps Size 0 75 6 Ton Document Type Installation Manual Part Number IM1200AK6 Release Date 10 13 2013 The manufacturer has a policy of continual pro...

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