YOKOGAWA YPP6200 Instruction Manual Download Page 3

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Model YPP6200 Analog Input Rate/Totalizer

Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------- 6

ORDERING INFORMATION ---------------------------------------------- 7

SPECIFICATIONS ----------------------------------------------------------- 8

General ------------------------------------------------------------------------------- 8

Process Input -------------------------------------------------------------------- 10

Rate/Totalizer -------------------------------------------------------------------- 11

Relays ------------------------------------------------------------------------------ 12

Isolated 4-20 mA Transmitter Output ------------------------------------ 13

Modbus

RTU Serial Communications ---------------------------------- 13

YPPA1044 Digital Input & Output Expansion Module -------------- 14

COMPLIANCE INFORMATION ---------------------------------------- 14

Safety ------------------------------------------------------------------------------- 14

Electromagnetic Compatibility --------------------------------------------- 14

SAFETY INFORMATION ------------------------------------------------ 15

INSTALLATION ------------------------------------------------------------ 16

Unpacking ------------------------------------------------------------------------- 16

Panel Mounting Instructions ------------------------------------------------ 16

Mounting Dimensions ------------------------------------------------------- 17

Configuration for 12 or 24 VDC Power Option ------------------------ 18

Transmitter Supply Voltage Selection (P+, P-) ----------------------- 19

Connections ---------------------------------------------------------------------- 19

Connectors Labeling --------------------------------------------------------- 20

Power Connections ---------------------------------------------------------- 20

Signal Connections ---------------------------------------------------------- 21

Modbus RTU Serial Communications ----------------------------------- 22

Relay Connections ----------------------------------------------------------- 22

Switching Inductive Loads -------------------------------------------------- 23

F4 Digital Input Connections ----------------------------------------------- 24

4-20 mA Output Connections ---------------------------------------------- 24

Analog Output Transmitter Power Supply ------------------------------ 24

External Relay & Digital I/O Connections ------------------------------ 25

Interlock Relay Feature ----------------------------------------------------- 26

SETUP AND PROGRAMMING ----------------------------------------- 27

Front Panel Buttons and Status LED Indicators --------------------- 28

Display Functions and Messages ----------------------------------------- 29

Main Menu ------------------------------------------------------------------------ 33

Setting Numeric Values ------------------------------------------------------ 34

Setting Up the Rate/Totalizer Meter (

setup

) --------------------------- 35

Summary of Contents for YPP6200

Page 1: ...itter Power Supply Signal Input Conditioning for Flow Programmable Displays Function Keys Rate Displayed as Units per Second Minute Hour or Day Total Grand Total or Non Resettable Grand Total 9 Digit Totalizer with Total Overflow Feature 32 Point Linearization Square Root or Exponential Linearization Multi Pump Alternation Control 2 or 4 Relays Isolated 4 20 mA Output for Rate Total Grand Total Ex...

Page 2: ...re malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at his her own risk Yokogawa Corporation of America shall not be held liable for damages resulting from such improper use Limited Warranty Yokogawa Corporation of America warrants this product against defects in material or workmanship for the specified period under Specificat...

Page 3: ...ructions 16 Mounting Dimensions 17 Configuration for 12 or 24 VDC Power Option 18 Transmitter Supply Voltage Selection P P 19 Connections 19 Connectors Labeling 20 Power Connections 20 Signal Connections 21 Modbus RTU Serial Communications 22 Relay Connections 22 Switching Inductive Loads 23 F4 Digital Input Connections 24 4 20 mA Output Connections 24 Analog Output Transmitter Power Supply 24 Ext...

Page 4: ...48 Setting Fail Safe Operation 48 Programming Time Delay 48 Relay Action for Loss of 4 20 mA Input Loop Break 48 Relay and Alarm Operation Diagrams 49 High Alarm Operation Set Reset 49 Low Alarm Operation Set Reset 50 High Alarm with Fail Safe Operation Set Reset 51 Low Alarm with Fail Safe Operation Set Reset 52 Pump Alternation Control Operation 53 Rate Relay Sampling Operation 54 Total Relay Sa...

Page 5: ...Modbus RTU Serial Communications serial 74 Select Menu SElEct 75 Signal Input Conditioning Functn 75 Low Flow Cutoff CutofF 77 Totalizer Count Up Down Count 77 Analog Output Programming AoutPr 78 Programmable Function Keys User Menu user 79 Tare tare 80 Internal Source Calibration ICAL 80 Meter Copy Function Copy 82 Copy Function Requirements 83 METER OPERATION 84 Front Panel Buttons Operation 84 ...

Page 6: ...unction Key or Digital Input 60 INTRODUCTION The PROPLUS YPP6200 is a multi purpose easy to use rate totalizer ideal for flow rate total and control applications It accepts current and voltage signals e g 4 20 mA 0 10 V Three of the front panel buttons can be custom programmed for specific operation The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the ...

Page 7: ... 6H3 YPP6200 7H3 4 20 mA output YPP6200 6H4 YPP6200 7H4 4 relays YPP6200 6H5 YPP6200 7H5 2 relays 4 20 mA output YPP6200 6H7 YPP6200 7H7 4 relays 4 20 mA output Accessories Model Description YPPA1002 DIN rail mounting kit for two expansion modules YPPA1004 4 SPST Form A relays YPPA1044 4 digital inputs 4 digital outputs 2 may be connected YPPA1200 Meter copy cable YPPA1232 RS 232 serial adapter YP...

Page 8: ...PC and PROPLUS software or cloning using Copy function NOISE FILTER Programmable from 2 to 199 0 will disable filter FILTER BYPASS Programmable from 0 1 to 99 9 of calibrated span RECALIBRATION All ranges are calibrated at the factory Recalibration is recommended at least every 12 months MAX MIN DISPLAY Max min readings reached by the process are stored until reset by the user or until power to th...

Page 9: ...l level with smaller transient overvoltages than Installation Overvoltage Category III ENVIRONMENTAL Operating temperature range 40 to 65 C Storage temperature range 40 to 85 C Relative humidity 0 to 90 non condensing CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG wire RJ45 for external relays digital I O and serial communication adapters ENCLOSURE 1 8 DIN high impact plastic UL 9...

Page 10: ...ameter Length 999 999 inch or cm calculates volume in gallons or liters respectively LOW FLOW CUTOFF 0 999999 0 disables cutoff function DECIMAL POINT Up to five decimal places or none d ddddd d dddd d ddd d dd d d or dddddd CALIBRATION RANGE Input Range Minimum Span Input 1 Input 2 4 20 mA 0 15 mA 10 V 0 10 V An error message will appear if the input 1 and input 2 signals are too close together I...

Page 11: ...splay TOTAL OVERFLOW OVERRIDE Program total reset for automatic with 0 1 second delay and set point 1 for 999 999 TOTALIZER PRESETS Up to eight user selectable under setup menu Any set point can be assigned to total and may be programmed anywhere in the range of the meter for total alarm indication PROGRAMMABLE DELAY ON RELEASE 0 1 and 999 9 seconds applied to the first relay assigned to total or ...

Page 12: ... to 8 relays Sampling based on time Off disable unused relays and enable Interlock feature Manual on off control mode RELAY RESET User selectable via front panel buttons digital inputs or PC 1 Automatic reset only non latching when the input passes the reset point or total is reset to zero 2 Automatic manual reset at any time non latching 3 Manual reset only at any time latching 4 Manual reset onl...

Page 13: ...arate from input drift ISOLATED TRANSMITTER POWER SUPPLY Terminals I R 24 VDC 10 May be used to power the 4 20 mA output or other devices Refer toFigure 5 on page 19 and Figure 15 on page 24 All models rated 40 mA max EXTERNAL LOOP POWER SUPPLY 35 VDC maximum OUTPUT LOOP RESISTANCE Power supply Minimum Maximum 24 VDC 10 Ω 700 Ω 35 VDC external 100 Ω 1200 Ω Modbus RTU Serial Communications SLAVE ID...

Page 14: ...m output current SINK CURRENT 1 5 mA minimum input current 5 V TERMINAL To be used as pull up for digital inputs only Connect normally open pushbuttons across 5 V DI 1 4 COMPLIANCE INFORMATION Safety UL c UL LISTED USA Canada UL 508 Industrial Control Equipment UL FILE NUMBER E348677 FRONT PANEL UL Type 4X NEMA 4X IP65 panel gasket provided LOW VOLTAGE DIRECTIVE EN 61010 1 2001 Safety requirements...

Page 15: ...Frequency Magnetic Field 3 A m 70 V for 0 5 period Voltage Dips 40 V for 5 50 periods 70 V for 25 periods Voltage Interruptions 5 V for 250 periods Note Testing was conducted on YPP6200 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance Declaration of Conformity available...

Page 16: ...Clearance allow at least 6 0 152 mm behind the panel for wiring Panel thickness 0 04 0 25 1 0 mm 6 4 mm Recommended minimum panel thickness to maintain Type 4X rating 0 06 1 5 mm steel panel 0 16 4 1 mm plastic panel Remove the two mounting brackets provided with the meter back off the two screws so that there is 6 4 mm or less through the bracket Slide the bracket toward the front of the case and...

Page 17: ...Model YPP6200 Analog Input Rate Totalizer Instruction Manual 17 Mounting Dimensions Figure 2 Meter Dimensions Side View NO NC NC C NO C NO NC NC C NO C R Figure 3 Meter Dimensions Top View ...

Page 18: ...r option are shipped from the factory ready to operate from 24 VDC To configure the meter for 12 VDC power 1 Remove all the connectors 2 Unscrew the back cover 3 Slide the back cover about 1 inch 4 Configure the J9 jumper located behind the power connector for 12 V as shown below MAIN BOARD 24 VDC 12 VDC POWER J9 12 V 24 V J9 CONFIGURATION Factory Default M LINK _ Figure 4 Jumper Configuration for...

Page 19: ... the connectors 2 Unscrew the back cover 3 Slide the back cover about 1 inch 4 Configure the J4 jumper located behind the input signal connector for the desired excitation voltage as shown Figure 5 Transmitter Supply Voltage Selection Connections All connections are made to removable screw terminal connectors located at the rear of the meter Caution Use copper wire with 60 C or 60 75 C insulation ...

Page 20: ...odules cables or meters to the RJ45 M LINK connector Otherwise damage will occur to the equipment and the meter Figure 6 Connector Labeling for Fully Loaded YPP6200 Power Connections Power connections are made to a two terminal connector labeled POWER on Figure 6 The meter will operate regardless of DC polarity connection The and symbols are only a suggested wiring convention AC or DC POWER Requir...

Page 21: ...e are no switches or jumpers to set up for current and voltage inputs Setup and programming is performed through the front panel buttons Figure 8 Transmitter Powered by Internal Supply Figure 9 Transmitter Powered by Ext Supply or Self Powered The current input is protected against current overload by a resettable fuse The display may or may not show a fault condition depending on the nature of th...

Page 22: ... all expansion modules e g external relays digital I O Use the YPPA1200 meter copy cable for meter to meter interfacing for cloning purposes i e copying settings from one meter to other meters Relay Connections Relay connections are made to two six terminal connectors labeled RELAY1 RELAY4 on Figure 6 Each relay s C terminal is common only to the normally open NO and normally closed NC contacts of...

Page 23: ...h volt across the contacts C 0 5 to 1 µF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 RC networks may affect load release time of solenoid loads Check to confirm proper operation 3 Install the RC network at the meter s relay screw terminals An RC network may also be installed across the load Experiment for best results Figure 13 Low Voltage DC Loads Protection RC...

Page 24: ... output are made to the connector terminals labeled MA OUT The 4 20 mA output may be powered internally or from an external power supply 12 35 VDC Power Supply 4 20 mA Input Meter R I I 1 3 2 RELAY1 3 2 1 24 V 4 20 mA Input Remote Display Chart Recorder Etc R I I MA OUT 1 3 2 RELAY1 3 2 1 24 V MA OUT Figure 15 4 20 mA Output Connections Analog Output Transmitter Power Supply The internal 24 VDC po...

Page 25: ...ey are used to connect additional modules to the system Note The jumper located between the RJ45 connectors of the YPPA1044 must be removed on the second digital I O module in order for the system to recognize it as module 2 Warning Do not connect or disconnect the expansion modules with the power on More detailed instructions are provided with each optional expansion module Figure 16 Expansion Mo...

Page 26: ...contact s are wired to digital input s and trigger the interlock relay This feature is enabled by configuring the relay and relative digital input s see page 64 In one example dry interlock contacts are connected in series to one digital input which will be used to force on energize the assigned interlock power relay when all interlock contacts are closed safe The interlock relay front panel LED f...

Page 27: ...ad in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards Overview There are no jumpers to set for the meter input selection Setup and programming is done through the front panel buttons After power and input signal connections have been completed and verified apply power to the meter ...

Page 28: ...le is installed Total overflow indicator M Flashing Manual control of flashing relays M flashing alone indicates manual analog output Indicators flash every 10 seconds Press the Menu button to enter or exit the Programming Mode at any time Press the Right arrow button to move to the next digit during digit or decimal point programming Press or hold the Up arrow button to scroll through the menus d...

Page 29: ...ngle scale display units Units Select the display units tags rate Rate Select the display units for rate total Total Select the display units for total Gtotal Grand Total Select the display units for grand total Dec pt Decimal point Set decimal point for rate total grand total prog Program Enter the Program menu InCAL Input Calibration Enter the Input Calibration menu sCalE Scale Enter the Scale m...

Page 30: ...ly dsplay Display Enter the Display menu big Big display Press Enter to assign the Main display parameter default PV or rate Little Little display Press Enter to assign the small display parameter default total d Inty Display intensity Set display intensity level from 1 to 8 RELaY Relay Enter the Relay menu Assign Assignment Assign relays to rate total or grand total Asign1 Assign 1 Relay 1 assign...

Page 31: ...Y 2 Relay 2 Relays 2 8 setup Note Relays 5 8 are shown only if expansion relay module is installed FaiLSF Fail safe Enter Fail safe menu FLS 1 Fail safe 1 Set relay 1 fail safe operation on On Enable fail safe operation off Fail safe off Disable fail safe operation DeLAY Delay Enter relay Time Delay menu DLY 1 Delay 1 Enter relay 1 time delay setup On 1 On Set relay 1 On time delay OFF 1 Off Set r...

Page 32: ...are Reset tare Used when Total is no only Contrl Control Enter Control menu Auto Automatic Press Enter to set relays and analog output for automatic operation mAn Manual Press Enter to manually control relays or analog output operation pass Password Enter the Password menu Pass 1 Password 1 Set or enter Password 1 Pass 2 Password 2 Set or enter Password 2 Pass 3 Password 3 Set or enter Password 3 ...

Page 33: ...ss Menu button to enter Programming Mode then press the Up arrow button to scroll main menu Press Menu at any time to exit and return to Run Mode Changes made to settings prior to pressing Enter are not saved Changes to the settings are saved to memory only after pressing Enter F3 The display moves to the next menu every time a setting is accepted by pressing Enter F3 ...

Page 34: ...next digit and Up arrow to increment digit value The digit being changed is displayed brighter than the rest Press and hold up arrow to auto increment the display value Press the Enter button at any time to accept a setting or Menu button to exit without saving changes 004 000 004 000 005 000 dis 1 dis 1 dis 1 Next Setting Select Next Digit Increment Digital Value Accept Setting ...

Page 35: ...will accept and enable totalizer features 2 Select the display units tags 3 Select the decimal point position 4 Meter programming input calibration 5 Display parameter and intensity 6 Relay operation 7 4 20 mA analog output scaling Press the Enter button to access any menu or press Up arrow button to scroll through choices Press the Menu button to exit at any time ...

Page 36: ...e display dsplay menu Enable or disable the totalizer features by selecting Yes or no after the input type has been set up If the totalizer features are disabled all the totalizer features and functions are hidden from the menus Level and process meter features and functions are added to the menus If disabling the total parameter by selecting no please refer to the YPP6000 manual available at www ...

Page 37: ...ag on the little display The engineering units or custom legends can be set using the following 7 segment character set Display Character Display Character 0 0 k K 1 1 l L 2 2 m m 3 3 n n 4 4 O O 5 5 o o 6 6 p P 7 7 q q 8 8 r r 9 9 s S A A t t b b u u C C v V c c u w w d d x X e E y Y f F z Z g G 9 g H H h h I I I i Degree j J Space Notes Degree symbol represented by if programming with PROPLUS Th...

Page 38: ...T standards Use the Scale menu to scale process inputs e g 4 20 mA A calibrated signal source is not needed to scale the meter Use the Calibrate menu to apply a signal from a calibrator or a flowmeter The Program menu contains the following menus 1 Scale without a signal source 2 Calibrate with a calibrated signal source 3 Total time base conversion factor 4 Grand total time base conversion factor...

Page 39: ... may be accomplished by using any Modbus RTU compliant software In order to program the meter using a computer the meter must be connected using a USB RS 232 or RS 485 serial adapter see ORDERING INFORMATION on page 7 for details Input Calibration Method InCAL There are two methods of calibrating or scaling the display to show the correct engineering units Use the Scale menu to enter the scaling w...

Page 40: ...rror message indicates that the calibration or scaling process was not successful After the error message is displayed the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The error message might be caused by any of the following conditions 1 Input signal is not...

Page 41: ...g the Meter with External Source Cal The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure The use of a calibrated signal source is strongly recommended to calibrate the meter Warm up the meter for at least 15 minutes before performing calibration to ensure specified accuracy To scale the me...

Page 42: ...aying the value in gallons while the other displays in million gallons liters m3 etc Total Grand Total Reset The totals can be programmed for manual or automatic reset In the automatic reset mode a programmable time delay is available to reset the total or grand total after the assigned preset is reached Non Resettable Totalizer The total and grand total can be password protected to prevent unauth...

Page 43: ...Toggle rate G total 6 Relay set points 7 Toggle rate and units 8 Toggle total and units 9 Toggle grand total and units 10 Max min or max min values 11 Modbus input 12 Off no display Selecting engineering units or custom legends as the little display d unit will display the unit or tag selected for the rate total or grand total displayed in the Big display For example if the big display is set to t...

Page 44: ... Display Setup Menu After setting up the input and the display press the Menu button to exit programming and skip the rest of the setup menu Press the Menu button again and the Up arrow to reach the Program menu and complete the scaling or calibration of the meter ...

Page 45: ...ss variable 2 Relay action a Automatic reset only non latching b Automatic manual reset at any time non latching c Latching manual reset only d Latching with Clear manual reset only after alarm condition has cleared e Pump alternation control automatic reset only f Sampling the relay is activated for a user specified time g Off relay state controlled by Interlock feature 3 Set and reset points 4 F...

Page 46: ...Instruction Manual 46 Relay Assignment Assign The relays can be assigned to any of the following parameters 1 Rate for low or high alarm indication 2 Total for alarm indication 3 Grand total for alarm indication 4 Modbus input process variable ...

Page 47: ...set non latching 2 Automatic manual reset at any time non latching 3 Latching manual reset only at any time 4 Latching with Clear manual reset only after alarm condition has cleared 5 Pump alternation control automatic reset only 6 Sampling the relay is activated for a user specified time 7 Off relay state controlled by Interlock feature The following graphic shows relay 1 action setup relay 2 8 a...

Page 48: ... safe operation is set independently for each relay Select on to enable or select off to disable fail safe operation Programming Time Delay The On and Off time delays may be programmed for each relay between 0 and 999 9 seconds The relays will transfer only after the condition has been maintained for the corresponding time delay The On time delay is associated with the set point The Off time delay...

Page 49: ...on Diagrams The following graphs illustrate the operation of the relays status LEDs and ACK button High Alarm Operation Set Reset For Manual reset mode ACK can be pressed anytime to turn off relay To detect a new alarm condition the signal must go below the set point and then go above it ...

Page 50: ...o turn off relay For relay to turn back on signal must go above set point and then go below it Reset Set Input Relay LED energized de energized on off Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED ACK pressed Automatic non latching Manual only after passing above Reset latching with clear ...

Page 51: ...gized in non alarm condition In case of power failure relay will go to alarm state Relay Input Automatic non latching energized de energized off on Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing below Reset latching with clear ACK pressed Set Reset LED ...

Page 52: ...gized in non alarm condition In case of power failure relay will go to alarm state Reset Set Input Relay LED Automatic non latching de energized energized on off Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing above Reset latching with clear ACK pressed ...

Page 53: ...n Pump 1 Relay1 Set Relay2 Reset Relay2 Set Relay1 Set Relay2 Set Input de energized energized Relay1 Set Relay2 Set Relay1 Relay2 Reset LEDs indicate the relay status Input Input Relay1 Reset Relay2 Reset Relay1 Reset Pump 2 Pump 1 Pump 2 Pump 1 Pump 2 de energized energized de energized energized ...

Page 54: ...resets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 5999 9 seconds Total Relay Sampling Operation Preset 100 100 Relay LED Total 200 300 Sample Time Sample Time Sample Time When the total reaches the preset the relay trips and the sample time starts After the sample time has elapsed th...

Page 55: ...a high alarm relay Relay LED Input Loop Break Ignore de energized energized off on Relay LED Loop Break Off Relay LED Loop Break On Set Reset When the meter detects a break in the 4 20 mA loop the relay will go to one of the following selected actions 1 Turn on Go to alarm condition 2 Turn off Go to non alarm condition 3 Ignore Process as a low signal condition ...

Page 56: ... LED When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has elapsed the On time delay timer resets and the relay does not change state The same principle applies to the Off time delay Note If Automatic or Manual A nmAn reset mode is selected the LED follows...

Page 57: ...able Deadband 3 Sampling Based on Time 4 Pump Alternation Control for up to 8 Pumps Relays Auto Initialization When power is applied to the meter the front panel LEDs and alarm relays will reflect the state of the input to the meter The following table indicates how the alarm LEDs and relays will react on power up based on the set and reset points Alarm HI or LO Alarm Set Point Reset Point Power U...

Page 58: ...erently for latching and non latching relays For non latching relays the LED is always off during normal condition and always on during alarm condition regardless of the state of the relay e g Relay acknowledged after alarm condition For latching relays the alarm LEDs reflect the status of the relays regardless of the alarm condition The following tables illustrate how the alarm LEDs function in r...

Page 59: ...Alarm On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off In this application the meter is set up for automatic and manual reset at any time non latching relay The LED and the relay automatically reset when the meter returns to the normal condition The next time an alarm occurs the operator acknowledges the alarm manually while the alarm condition still exists This causes the relay to ...

Page 60: ...l condition This is because for latching relays the alarm LED reflects the status of the relay regardless of the alarm condition Acknowledging Relays There are two ways to acknowledge relays programmed for manual reset 1 Via the programmable front panel function keys F1 F3 Default F3 assigned to ACK 2 Remotely via a normally open pushbutton wired across one of the digital inputs and the 5 V termin...

Page 61: ... 3 4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level reaches 30 000 when level drops below 10 000 pump 1 turns off 2 The next time level reaches 30 000 pump 2 turns on when level drops below 10 000 pump 2 turns off 3 If the level doesn t reach 35 000 pump 1 and pump 2 will be operating alternately 4 If pump 1 cannot keep the ...

Page 62: ...nt Function 1 495 750 Controls low alarm 2 7500 6900 Controls high alarm 3 7000 900 Controls backup pump 4 6000 1000 Controls main pump The following graphics provide a visual representation of a typical pump alternation application with high and low alarm monitoring Relay 4 turns the main pump on at 6000 gallons and turns it off at 1000 gallons With the Pump Alternation feature activated the next...

Page 63: ...backup pump is not able to keep up and the level reaches 7000 gallons relay 4 transfers and starts the main pump as well Relay 2 trips the High Level Alarm at 7500 gallons and resets at 6900 gallons Relay 1 trips the Low Level Alarm at 495 gallons and resets at 750 gallons ...

Page 64: ...terlock feature 1 Access the Setup Relay Action menu and set the action to off 2 In the Advanced features User menu program any of the digital inputs to Force On any of the internal relays 1 4 3 Connect a switch or dry contact between the 5V terminal and the corresponding digital input dI 1 to dI 4 terminal 1 2 3 4 5 6 5 I1 I2 I3 I4 O1 7 8 O2 O3 9 10 O4 G DI 1 4 DO 1 4 5 VDC GND SW2 SW1 ...

Page 65: ...relay is re activated by the digital inputs switches Note If multiple digital inputs are assigned to the same relay then the corresponding logic is AND i e both switches must be closed to trip the relay Scaling the 4 20 mA Analog Output Aout The 4 20 mA analog output can be scaled to provide a 4 20 mA signal for any display range selected No equipment is needed to scale the analog output simply pr...

Page 66: ...ing the input Each relay and analog output can be programmed independently for manual control Selecting automatic control sets all relays and analog output for automatic operation Setting Up the Password pass The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings and to program the non resettable totalizer Pass 1 Allo...

Page 67: ...orded in the space provided Model Serial Number Password 1 __ __ __ __ __ __ Password 2 __ __ __ __ __ __ Password 3 __ __ __ __ __ __ Total __ __ __ __ __ __ GTotal __ __ __ __ __ __ Total Reset Password Non Resettable Total The total and the grand total can be password protected to prevent unauthorized total resets The grand total can be programmed as a non resettable total by entering the passw...

Page 68: ...rotection access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new password is entered If the correct six digit password is entered the meter displays the message unLoc Unlocked and the protection is disabled until a new password is programmed If the password entered is incorrect the meter displays the message Locd Locked for about two s...

Page 69: ...uction Manual 69 Advanced Features Menu To simplify the setup process functions not needed for most applications are located in the Advanced Features menu Press and hold the Menu button for three seconds to access the advanced features of the meter ...

Page 70: ...t linear square root programmable exponent or round horizontal tank function Linear Linear Set meter for linear function and select number of linearization points No PtS Number of points Set meter for 2 to 32 point linearization Square Square root Set meter for square root extraction Prog E Programmable exponent Set meter for programmable exponent and enter exponent value rht Round horizontal tank...

Page 71: ... O F1 F1 function key Assign F1 function key F2 F2 function key Assign F2 function key F3 F3 function key Assign F3 function key F4 F4 function Assign F4 function digital input dI I Digital input 1 Assign digital input 1 8 if expansion modules are connected dO 1 Digital output 1 Assign digital output 1 8 if expansion modules are connected ICal Internal source calibration Enter internal source cali...

Page 72: ...l time base Set time period T CF Total correction factor Set correction factor T rst Total reset Set reset method Gt tb Grand total time base Set grand total time period Gt Cf GT correction factor Set grand total correction factor Gt rst Grand total Set grand total reset method Dsplay Display Display assignments RELAY Relays Relay settings Aout Analog output Analog output scaling Aoutpr Analog out...

Page 73: ...behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately The bypass value determines the minimum amount of signal change to be displayed immediately All signal changes smaller than the bypass value are filtered or averaged by the meter The noise filter bypass may be set between 0 1 and 99 9 of full scale Ro...

Page 74: ... connector Otherwise damage will occur to the equipment and the meter Note More detailed instructions are provided with each optional serial communications adapter Note Refer to the PROPLUS Modbus Register Tables located at www yokogawa usa com for details When using more than one meter in a multi drop mode each meter must be provided with its own unique address The meter address Slave ID may be p...

Page 75: ...linearization is part of the linear function selection Signal Input Conditioning Functn The Function menu is used to select the signal input conditioner applied to the input linear square root programmable exponent or round horizontal tank volume calculation The multi point linearization is part of the linear function selection Meters are set up at the factory for linear function with 2 point line...

Page 76: ...te in engineering units Programmable Exponent Linearization Prog E The programmable exponent can be used to linearize the signal from level transmitters in open channel flow applications using weirs and flumes Round Horizontal Tank Linearization rHt This function automatically calculates the volume in a round horizontal tank with flat ends This function is only used when Total is set to no Set the...

Page 77: ...now displaying the volume in liters Note The display can be scaled to display the volume in any engineering units Low Flow Cutoff CutofF The low flow cutoff feature allows the meter to be programmed so that the often unsteady output from a differential pressure transmitter at low flow rates always displays zero on the meter The cutoff value may be programmed from 0 to 999999 The meter will display...

Page 78: ...m analog output value allowed regardless of input 6 Min Minimum analog output value allowed regardless of input 7 Calibrate Calibrate the internal 4 20 mA source reference used to scale the 4 20 mA output Analog Output Source The source for generating the 4 20 mA output may be assigned to the rate process variable total grand total maximum or minimum value reached by the rate process or one of the...

Page 79: ...O Available Settings Display Description Display Description Rst HL Reset max min Control Control menu tare Capture tare disabl Disable function key Rst tr Reset tare AcH Acknowledge relays relay Relay menu Reset Reset menu Set 1 Set point 1 8 Rst t Reset total Rly d Disable all relays Rst Gt Reset grand total Rly E Enable all relays Rst Hi Reset max O Hold Relays output hold Rst Lo Reset min d Ho...

Page 80: ...ntered This function may only be used when Total total is set to No no Internal Source Calibration ICAL The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards The use of calibrated signal sources is necessary to calibrate the internal source of the meter The meter s internal source i...

Page 81: ...w input signal and press Enter The display flashes for a moment while the meter is accepting the low input signal 5 After the display stops flashing a number is displayed with the leftmost digit brighter than the rest The bright digit is the active digit that can be changed by pressing the Up arrow button Press the Right arrow button to move to the next digit 6 Set the display value to correspond ...

Page 82: ... connected to the proper terminals or it is connected backwards 2 Wrong signal selection in Setup menu 3 Minimum input span requirements not maintained 4 Input 1 signal inadvertently applied to calibrate input 2 Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter Input range Input 1 inp...

Page 83: ...le will cause damage to both meters 2 Do not connect the two meters to the same signal source 3 Power up both meters Leave Clone meter in Run Mode 4 Enter the Advanced Features menu of the Master meter see Advanced Features Menu page 69 5 Scroll to the Copy function using the Up arrow button then press Enter 6 The meter displays the message Send Press Enter the display flashes while sending data T...

Page 84: ...set up to display the analog input on the main display and the Modbus input on the second display The relays and analog output can be programmed to operate from the Modbus PV input Front Panel Buttons Operation Button Symbol Description Press to enter or exit Programming Mode view settings or exit max min readings Press to reset max min readings or other parameter function assigned through the Use...

Page 85: ...er menu 2 Display continuously by assigning either display to max min through the Display menu Any of the F1 F3 function keys buttons and the digital inputs can be programmed to reset the max min readings The meters are set at the factory to display the max reading by pressing the Up arrow F2 button and to use the Right arrow F1 button to access the Reset menu To display max reading using function...

Page 86: ...ccess Diagnostics menu see Advanced Features Menu page 69 It provides an easy way to view the programmed parameter settings for troubleshooting purposes Press the Enter button to view the settings and the Menu button to exit at any time For a description of the diagnostic messages see Advanced Features Menu Display Messages page 70 Determining Software Version To determine the software version of ...

Page 87: ... defaults Instructions to load factory defaults 1 Enter the Advanced Features menu See Advanced Features Menu page 69 2 Press Up arrow to go to Diagnostics menu 3 Press and hold Right arrow for three seconds press Enter when display flashes reset Note If Enter is not pressed within three seconds the display returns to the Diagnostics menu 4 The meter goes through an initialization sequence similar...

Page 88: ...tting Input type Input 4 20 mA Total total Yes Units units Rate total gr total mA mA mA Filter filter 70 Bypass bypass 0 2 Function Functn Linear Number of points No Pts 2 Programming prog Scale Input 1 InP 1 4 000 mA Display 1 Dis 1 4 000 Input 2 InP 2 20 000 mA Display 2 Dis 2 20 000 Decimal point ddd ddd 3 places Cutoff value CutofF 0 000 disabled Big display Main big Rate Process Little displa...

Page 89: ... assignment Asign2 Total Relay 3 assignment Asign3 Rate Relay 4 assignment Asign4 Rate Relay 1 action Act 1 Automatic Relay 1 set point Set 1 1 000 Relay 1 reset point RSt 1 0 000 Relay 2 action Act 2 Automatic Relay 2 set point Set 2 2 000 Relay 2 reset point RSt 2 0 000 Relay 3 action Act 3 Automatic Relay 3 set point Set 3 3 000 Relay 3 reset point RSt 3 2 500 Relay 4 action Act 4 Automatic Rel...

Page 90: ...0 Output 2 value Out 2 20 000 mA Source analog output Source Rate process Overrange output O rang 21 000 mA Underrange output u rang 3 000 mA Loop break output break 1 000 mA Maximum output mAx 23 000 mA Minimum output min 1 000 mA F1 function key F1 Reset max min Password 1 Pass 1 000000 unlocked Password 2 Pass 2 000000 unlocked Password 3 Pass 3 000000 unlocked Total password Total 000000 unloc...

Page 91: ...ng or calibration Display does not respond to input changes reading a fixed number Check Display assignment it might be displaying max min or set point Display alternates between 1 Hi and a number 2 Lo and a number Press Menu to exit max min display readings Relay operation is reversed Check 1 Fail safe in Setup menu 2 Wiring of relay contacts Relay and status LED do not respond to signal Check 1 ...

Page 92: ...o rate A nman Auto manual Set relay for automatic manual reset any time Aout Analog output Analog output scaling Aoutpr Analog output programming Analog output programming Asign1 Assign 1 Relay 1 assignment Assign Assignment Assign relays to rate total or grand total Auto Automatic Press Enter to set meter for automatic operation Auto Automatic For automatic reset baud Baud rate Select baud rate b...

Page 93: ...s on off set analog output manually or return meter to automatic operation Copy Copy Enter copy function Count Count Set total and grand total count direction Cutoff Cutoff Cutoff value D gros Display gross Select to display the gross value D gt u Display gt u Select to display grand total and units D gtot Display gtot Select to display the grand total D Hi Display high Select to display the max D...

Page 94: ...y intensity Set display intensity level from 1 to 8 Dec pt Decimal point Set decimal point for rate total grand total DeLAY Delay Enter relay Time Delay menu dI 1 Digital input 1 Assign digital input 1 8 if expansion modules are connected Diag Diagnostics Display parameter settings diamr Diameter Enter the tank s diameter in inches Dis 1 Display 1 Program display 1 value Dis 2 Display 2 Program di...

Page 95: ...n Function Select linear square root programmable exponent or round horizontal tank function G total Grand total Assign relay to grand total GT CF Grand total conversion factor Program grand total conversion factor GT rst Grand total reset Program grand total rest mode auto or manual GT tb Grand total time base Program grand total time base Gtot C Grand Total Count Set grand total to count up or d...

Page 96: ...it HL Max min little display Assign the digital input to toggle max min on the small display Lit Lo Min on little display Assign digital input to display min on the small display Little Little display To assign the small display parameters locd Locked Enter password to unlock meter Lt CLr Latching cleared Set relay for latching operation with manual reset only after alarm condition has cleared rel...

Page 97: ...sword Enter the Password menu Pass 1 Password 1 Set or enter Password 1 Pass 2 Password 2 Set or enter Password 2 Pass 3 Password 3 Set or enter Password 3 prog Program Enter the Program menu Prog E Programmable exponent Set meter for programmable exponent and enter exponent value rATE Rate Assign relay to rate RELaY Relay Enter the Relay menu reset Reset To access the Reset menu rht Round horizon...

Page 98: ...the Scale menu SelEct Select Enter the Select menu function cutoff out send Send Send meter settings to another meter seriAl Serial Set serial communication parameters Set 1 Set 1 Program set point 1 setup Setup Enter Setup menu SlavId Slave ID Set Slave ID or meter address Source Source Select source for the 4 20 mA output Square Square root Set meter for square root extraction T CF Total convers...

Page 99: ...gs unloc Unlocked Program password to lock meter up Up arrow Assign digital input to up arrow button F2 u rang Underrange Program mA output for display underrange user User I O Assign function keys and digital I O v CAL Voltage calibration Calibrating voltage input v Hi Voltage high Calibrate high voltage input e g 10 V v Lo Voltage low Calibrate low voltage input e g 0 V volt 0 10 VDC Set meter f...

Page 100: ...Model YPP6200 Analog Input Rate Totalizer Instruction Manual LIM6200YK_B SFT039 Ver 3 100 up 07 12 ...

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YOKOGAWA YPP6200, Instruction Manual, Page: 3 / 100

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