YOKOGAWA ProSafe-RS Installation Guidance Download Page 140

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3. Cabling

3-33

TI 32P01J10-01EN



Signal Cable Termination



olderless Lug

• Solderless lug specifications

The specifications for solderless lugs are determined by the nominal cross sectional area of

the power cable for which lugs are used, lug screws, terminal dimensions, and the like.

Table Solderless Lug Dimensions

Nominal cross

sectional area

(mm

)

Screw

used

(mm)

Hole

diameter

(mm)

Lug outside

diameter

(mm)

Lug

length

(mm)

Insulation covering

inside diameter

(mm)

Dimension

“C”

(mm)

Remarks

1.25

3.5 (*1) 3.7 or more 6.8 or less

Approx. 21 3.6 or more

4.0 or more

2.0

3.5 (*1) 3.7 or more 6.8 or less

Approx. 21 3.6 or more

4.0 or more

1.25

4 (*2)

4.3 or more 8.2 or less

Approx. 21 3.6 or more

7.0 or more

2.0

4 (*2)

4.3 or more 8.7 or less

Approx. 21 4.3 or more

7.1 or more

5.5

4 (*2)

4.3 or more 8.7 or less

Approx. 25 5.8 or more

5.9 or more Only SED2D

*1:

Recommended tightening torque is 0.8 N•m.

*2:

Recommended tightening torque is 1.2 N•m.

CAUTION

•  Always use solderless lugs with insulated covering.
•  Always use solderless lugs and crimp-on tool manufactured by the same manufacturer.
•  The crimp-on tool must be matched to the wire thickness.

F030501.ai

Insulation covering

inside diameter

Hole diameter

Lug outside

diameter

Lug length

Figure Solderless Lug

Oct. 25, 2016-00

Summary of Contents for ProSafe-RS

Page 1: ...e RS Installation Guidance TI 32P01J10 01EN TI 32P01J10 01EN Copyright Nov 2015 YK 9th Edition Mar 2019 YK Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Japan Technical Information ...

Page 2: ...Blank Page ...

Page 3: ...d storage of the ProSafe RS system This chapter also describes temperature and humidity changes when temporarily storing the ProSafe RS system and how to install cabinets and rack mounted devices Chapter 3 Cabling This chapter describes how to connect power ground signal and bus cables to the installed devices and how to connect optical fiber cables Chapter 4 Installation Specifications This chapt...

Page 4: ...echnical Information to indicate that there are precautions for safety Indicates that caution is required This symbol for the Product indicates the possibility of dangers such as electric shock on personnel and equipment and also indicates that the user must refer to the User s Manuals for necessary actions In the User s Manuals this symbol is used together with a word CAUTION or WARNING at the lo...

Page 5: ...on describes these icons WARNING Indicates precautions to avoid a danger that may lead to death or severe injury CAUTION Indicates precautions to avoid a danger that may lead to minor or moderate injury or property damage IMPORTANT Identifies important information required to understand operations or functions TIP Identifies additional information SEE ALSO Identifies a source to be referred to Oct...

Page 6: ...nd the device following the procedure in this document to prevent from electric shock and to minimize the noise SEE ALSO For Earth Wiring refer to 3 3 Connecting Ground Cable Tightening Torque of Screws IMPORTANT The tightening torque that the Product recommends is showed in the following table However if the tightening torque of the screw is specified in the User s Manuals follow the instructions...

Page 7: ...N When changing fan unit while the power supply is not shutdown be careful not to touch other parts so as to avoid electric shock SEE ALSO For Fan Unit refer to 4 Installation Specifications Parts Durability Wiring I O Cables CAUTION Wiring I O cables must follow the procedure in this document SEE ALSO For Wiring I O Cables refer to 3 5 Connecting Signal Cable Connected Devices IMPORTANT To ensure...

Page 8: ...ice becomes dusty use a vacuum cleaner or a soft cloth to clean it During maintenance put up wrist strap and take other ESD Electrostatic Discharge measures If the existing caution label is dirty and illegible prepare a new label part number T9029BX to replace it SEE ALSO For Maintenance refer to 1 5 2 Countermeasures against Static Electricity Drawing Conventions Some drawings may be partially em...

Page 9: ...emarks or trademarks of Yokogawa Electric Corporation Other company and product names appearing in this document are registered trademarks or trademarks of their respective holders TM or mark are not used to indicate trademarks or registered trademarks in this document Logos and logo marks are not used in this document Nov 27 2015 00 ...

Page 10: ...Blank Page ...

Page 11: ...ompliance with Marine Standards 1 31 2 Transportation Storage and Installation 2 1 2 1 Precautions for Transportation 2 2 2 2 Unpacking 2 3 2 3 Storage 2 4 2 4 Servicing Area 2 5 2 5 Installation 2 6 2 5 1 Installation on Floor 2 7 2 5 2 Rack Mounting 2 11 2 5 3 DIN Rail Mountable Devices 2 15 2 5 4 Wall Mountable Devices 2 20 2 5 5 Installation Guideline for Cabinet FIO 2 23 2 5 6 Installation Gu...

Page 12: ...ables to I O Modules 3 48 3 7 Signal Connections of N IO I O Unit 3 66 3 7 1 N IO I O Unit Types 3 66 3 7 2 Base Plate 3 66 3 7 3 Base Plate for Barrier 3 71 3 8 Connecting Bus Cable 3 74 3 8 1 Vnet IP network 3 74 3 8 2 ESB Bus 3 78 3 8 3 N ESB Bus 3 80 3 8 4 Optical ESB Bus 3 81 3 8 5 F SB Bus for N IO Node 3 87 4 Installation Specifications 4 1 5 Post installation Inspection and Environmental P...

Page 13: ...s 1 1 TI 32P01J10 01EN 1 System Installation Requirements This section describes installation requirements such as environmental conditions required space and layout considerations power consumption cabling and grounding Nov 27 2015 00 ...

Page 14: ...uld design the layout in accordance with the weight and size of equipment to be installed SEE ALSO For the maintenance space required refer to 2 4 Servicing Area For the weight and dimensions of standard equipment refer to applicable general specifications Floor Structure To prevent damage to cables by operators and maintenance equipment do not lay cables on the floor Lay cables under the floor as...

Page 15: ...n level around a display unit should be 700 to 1500 lx target illumination level 1000 lx The illumination level inside the control room should be reasonably uniform Select proper light fixtures and install them in positions where they don t cause glare on the CRT displays and LCDs TIP REFERENCE Illumination standards For ultra precision work 1500 to 3000 lx illumination level 2000 For precision wo...

Page 16: ...ure rising or falling if an air conditioner fails Set the air conditioner so that its air outlet is not above the equipment to avoid water dropping on the equipment Windows Close the windows of the control room If a draft comes in around the windows seal around the windows Opening the window while air conditioning is running may result in condensation forming or let in dust or corrosive gas advers...

Page 17: ...ture change rate keeping it unpacked from its case At that time be careful not to let condensation form on the equipment Once the equipment reaches the allowable operating temperature range leave it for about three hours before operation Under normal operation the rate of change of ambient temperatures should be within 10 C h All the equipment should be kept out of direct sunlight Condensation Pre...

Page 18: ...Hz to 1 0 GHz 10 V m or less 1 4 to 2 0 GHz 1 V m or less 2 0 to 2 7 GHz In case of the usage of wireless equipment such as transceiver nearby this system note as following The door of this system should be closed In case of the usage of transceiver with 10 W or less the distance from this system should be kept 1 m or more As for the usage of wireless equipment with 1 W or less such as mobile tele...

Page 19: ...egree indicates the adhesion level of foreign matter in a solid liquid or gaseous state that can reduce dielectric strength Degree 2 refers to a pollution level equivalent to the general indoor environment SEE ALSO See Installation Environment Specifications at the end of this chapter Measurement Categories Regarding the measurement inputs the following requirements must be satisfied to meet the s...

Page 20: ...or less 3 Where the system power uses 24 V DC SPW484 use an external uninterruptible power supply UPS 4 24 V DC and 48 V DC field power to DI and DO shall not be provided directly from a DC distribution network The field power supply cable length must be 10 m or less 5 For the rack mountable devices DIN rail mountable devices and wall mountable devices to meet the Safety Standards and EMC Standard...

Page 21: ...rial environment only 5 An external device such as a power unit with harmonic current neutralizer and an active harmonics conditioner must be connected to meet this harmonic current emission standard See Section 1 3 Power Supply System 6 The base plate for barrier S2BN4D and S2BN5D conforms to the EMC standards with conditions For details refer to GS 32P06P10 01EN Base Plates for Barrier for N IO ...

Page 22: ...ure 20 ms or less when receiving the rated AC voltage DC power supply ripple rate 1 p p maximum Withstanding voltage 1500 V AC for 1 minute for 100 120 220 240 V AC 500 V AC for 1 minute for 24 V DC Between power grounding terminals Insulation resistance 20 M ohms at 500 V DC Between power grounding terminals Grounding Apply the grounding system which is defined by the rules and standards of the c...

Page 23: ...leration 9 8 m s2 9 Hz to 150 Hz Acceleration 9 8 m s2 8 4 Hz f 150 Hz Seismic Acceleration 4 9 m s2 or less Transportation Horizontal 4 9 m s2 or less vertical 9 8 m s2 or less When packaged Impact 147 m s2 11 ms Altitude above sea level 2000 m or less 3000 m or less 6 1 An N IO node consists of S2NN30D S2BN1D S2BN4D S2BN5D S2MMM843 S2MDV843 S2KPB10 and S2KLF10 6 When the S2NN30D Node Interface U...

Page 24: ...pply terminals IMPORTANT If the power unit has high output impedance or high wiring impedance the resulting voltage drop flattens the input voltage wave forming a distorted waveform with a low peak value B in the chart below Even if the effective value of the distorted input voltage wave is the same as that specified for a non distorted input voltage wave the voltage across the terminals of the sm...

Page 25: ...stabilized power supply for the ProSafe RS except PCs uses a compact and efficient switching regulator circuit In this circuit output voltage cannot be maintained if the energy terminal potential of the smoothing capacitor falls below a predetermined value The circuit monitors the capacitor terminal voltage and regards it as power failure if the voltage falls in the danger zone causing the system ...

Page 26: ...o consideration Source Output Capacity Take the following items into consideration when consulting with a power unit manufacturer to determine the output capacity Power consumption Both volt ampere and watt data should be studied Device crest factor Ratio of the peak value to the effective value of the device input current Device in rush current The method of turning on the power should also be st...

Page 27: ... to Determine Power Unit Capacity The following shows the commonly used method used to determine the power unit capacity taking the crest factor into consideration the final determination should be made in consultation with a power unit manufacturer If the specification of power unit crest factor the peak current value allowable for the effective current value is larger than the above device crest...

Page 28: ...hat harmonic current emissions are within the limits specified by EMC regulations The capacity of the harmonic suppression unit should be determined in consultation with a power unit manufacturer in the same manner as the selection of power unit s output capacity previously discussed Notes for the field power supply unit of N IO As described in GS 32P06K20 01EN Base Plate for N IO field power supp...

Page 29: ...nt power supplies Use a separate power distribution board Provide a dedicated breaker for each power supply Install breakers and devices in the same room Label the breakers with the name of the connected equipment Install the breakers where they can be easily operated The breaker must not interrupt connection by wiring to protective grounding system As far as possible install power supply cables a...

Page 30: ...lations standard and the power distribution system of the country or the region As for the protective grounding systems the meshed grounding systems described in IEC 60364 IEC 62305 and IEC 61000 5 2 can be applied A protective device is to be installed in compliance with the rules and regulations in order to prevent electric shocks caused by a ground fault A plug type power cable has to be connec...

Page 31: ...an be used When providing lightning arresters on power and signal lines those arresters need to be grounded to the same bus For details see Section 1 5 Noise Countermeasures F010401 ai Cabinet Cabinet Cabinet Cabinet Protective grounding system Grounding bus inlet G G G G In same control room G Grounding Bar Figure Grounding connected to a single grounding bus inlet F010402 ai Cabinet Cabinet Cabi...

Page 32: ...a floor and connect it to a protective grounding system using a different grounding cable CENTUM VP can be treated as the ProSafe RS system in this page F010403 ai G Equipmment Grounding bus inlet Protective grounding system Insulating sheet Insulating sheet ProSafe RS G Grounding Bar G Other system Cabinet Cabinet Console Type Insulating sheet material Thickness PVC or PL PEV PL PEM Bakelite 5 10...

Page 33: ...color shift color fringing Destroys magnetic flexible disk data Maintain separation from magnetic field source Shield power cables with metallic conduits Shield magnetic field using ferromagnetic substance e g Permalloy Or use LCD Use twisted pair cables Electrostatic induction Equipment maloperation Interference with signals Use shielded signal cables Electrically separate power and signal cables...

Page 34: ...nt may cause high tension in each equipment by the product of lightning current from arrester and grounding resistance To prevent from electrification overall connection should be equipotential including the floor and the case of other equipment F010501 ai Arrester Cabinet Apply the grounding system which is defined by the rules and standards of the country or the region To cabinet grounding bar G...

Page 35: ... AR モジュール A B B AR AR AR System side Field wiring Induced lightning strike point AR Arrester F010502E ai 2 wire transmitter Power supply Field wiring Field wiring Field wiring Input GND module Input GND module Input GND module GND System System side System side 2 wire transmitter Thermocouple Resistance temperature detector Figure Examples of Arrester Installation Nov 27 2015 00 ...

Page 36: ...ntact for N IO ProSafe RS Relay Output Module 24 V DC Spark killer Controller control signal Tr Diode 1 Relay 1 The diode protects the output transistor from noise occurring during on to off transition of the relay 2 S2MMM843 or S2MDV843 of style S2 or later has a built in diode so this diode is not required Example R 120 ohms C 0 1 to 0 3 μF The spark killer protects relay contacts from noise occ...

Page 37: ...o a ground wire with a grounding resistance of 1 M ohm Be sure to ground the wrist strap F010504 ai Grounding resistance of 1 M ohm 1 M ohm Wrist strap Conductive sheet Wrist strap Connect to earth terminal or unpainted part of frame grounded When working with a card with battery power supply unit on a conductive sheet set the BATTERY ON OFF switch to the OFF position or remove the battery 1 M ohm...

Page 38: ...rator steel plate Protective grounding system separate from ProSafe RS system grounding F010601 ai Figure Separator Used in Duct Pit Distance between Cables If a separator cannot be used keep a distance between signal cables and power cables The distances between cables due to operating voltages and currents are shown below Table Required Distance between Power Shielded Signal Cables Operating vol...

Page 39: ...wer cables Protective grounding system F010603 ai Figure Intersecting Cables under Pit Free access Floor Ambient Temperature The ambient temperature where signal and bus cables are laid must be within the limits specified for each cable Measures against EMI As a rule avoid laying the cables on the floor However lay them on the floor only if there are no duct and no pit In that case it is required ...

Page 40: ...e 4 to 20 mA 8 channels Module isolation HART Communication SAT145 TC mV Input Module 16 channels Isolated Channels SAR145 RTD Input Module 16 channels Isolated Channels SDV144 Digital input module no voltage contact 16 channels Module isolation SDV521 Digital output module 24 V DC 2 A 4 channels Module isolation SDV526 Digital output module 100 120 V AC 4 channels Module isolation SDV531 Digital ...

Page 41: ...and Dual redundant 4 channels x 4 SED3D Digital terminal board Single and Dual redundant 8 channels x 4 SED4D Digital terminal board Single and Dual redundant 16 channels x 2 SWD2D Digital terminal board Single and Dual redundant 100 to 120 V AC 4 channels x 4 SBD2D Terminal board for Digital output DIN rail mount type Single and Dual redundant 4 channels x 1 for SDV521 SBD3D Terminal board for Di...

Page 42: ...elow GX Severe A corrosive gas polluted environment that demands special protective chassis for the plant equipment specifications of which should be seriously determined by the user and a power unit manufacturer The corrosion level on the copper test piece is 0 2 µm or more see note below Note Copper test pieces are used to determine the level of corrosion for the classification of the plant envi...

Page 43: ...P451 SPW481 SPW482 and SPW484 Suffix code Fˮ is certified for category ENV3 and Sˮ is certified for category ENV2 SSC50D SSC57S SSC57D SNB10D Node unit for dual redundant ESB bus 19 inch rack mountable Including SSB401 SPW481 SPW482 and SPW484 Node Interface Unit S2NN30D Node Interface Unit for N IO Exclude DIN rail type Including S2EN501 S2PW503 and S2PW504 S2PW503 and S2PW504 are applicable only...

Page 44: ...al ESB bus repeater slave module SNT511 Optical ESB bus repeater slave module 5 km to 50 km ESB Bus Interface Module SEC402 ESB bus coupler module SEC401 N ESB Bus Coupler Module S2EN402 N ESB Bus coupler Module for 2 port S2EN404 N ESB Bus coupler Module for 4 port Cover S2DCV02 Dummy cover for N IO I O module Communication Module ALR111 Serial communications module RS 232C 2 port ALR121 Serial c...

Page 45: ... V net router AVR10D 0 does not comply Cable etc YCB301 ESB bus cable AKB651 Signal cable 50 50 pins for connections between SDV521 and Terminal Board When AKB651 is connected to SDV531 L SDV53A or SDV541 it does not comply AKB331 Signal cable 50 50 pins AKB136 RS 232C null modem cable 9 25 pins AKB161 RS 422 RS 485 cable AKB611 Signal cable for connections between SAR145 and Terminal Board KS1 Si...

Page 46: ...ne for the following components Safety Control Unit S2SC70 F SSC60 F SSC50 SSC57 Safety Node Unit SNB10D Unit for Optical Bus Repeater Module SNT10D Safety Control PC SENG installed control bus interface VI702 Power line for S2SC70 F SSC60 F SSC50 SSC57 SNB10D SNT10D and S2NN30D Attach a noise filter in each power line of SPW48 S2PW50 FAN and external power supply unit Alternatively other devices ...

Page 47: ...external power supply unit Regarding necessity of the noise filter please follow directions on instructions for marine standards of this external power supply unit 3 If the noise filter for the external power supply unit is equivalent to the ones of Table Example of a noise filter for the power line of SPW48 S2PW50 and FAN both noise filters can be shared The following table shows example of a noi...

Page 48: ...re to be attached Ferrite core is not required if the component is not listed below See also the figure following the table for the locations of installation Table Cables that Need Ferrite Cores to be Attached to and Ferrite Core Models and Quantities for Vnet IP 1 3 Component Description Ferrite Core Model 1 Quantity Location See the Figures Power supply S2SC70 F Power module AC DC power cable ZC...

Page 49: ...F Fan unit Flat cable ZCAT3035 1330 1 3 SSC50 F Fan unit Flat cable ZCAT3035 1330 1 3 SSC57 F Fan unit Flat cable ZCAT3035 1330 1 3 Analog module SAI143 KS1 cable ZCAT3035 1330 4 17 SAV144 SAI533 Digital module SDV144 AKB331 cable ZCAT3035 1330 3 18 SDV521 AKB651 cable ZCAT3035 1330 4 SDV531 AKB331 cable ZCAT3035 1330 3 SDV53A AKB331 cable ZCAT3035 1330 3 SDV541 AKB331 cable ZCAT3035 1330 3 Termin...

Page 50: ...nput cable Base Plate S2BN1D F SB bus cable S2KLF10 System power supply cable S2KPB10 Field power supply cable S2BN4D F SB bus cable S2KLF10 System power supply cable S2KPB10 Field power supply cable S2BN5D F SB bus cable S2KLF10 System power supply cable S2KPB10 Barrier power cables Terminal Boards S1BB4D Power supply cable Ready contact cable 1 Quantity Ferrite core is not necessary Oct 25 2016 ...

Page 51: ...01 SNT401 SPW48 11 14 16 Noise Filter F010802 ai 16 1 SEC401 SEC402 ESB Bus Coupler Module Note IOM is abbreviation of Input Output Modules Note Figures in show the locations listed in Table Cables that Need Ferrite Cores to be Attached to and Ferrite Core Models and Quantities It is NOT a number of ferrite core Figure Locations of Ferrite Core Installation for S2SC70D F SSC60D F Oct 25 2016 00 ...

Page 52: ...e locations listed in Table Cables that Need Ferrite Cores to be Attached to and Ferrite Core Models and Quantities It is NOT a number of ferrite core I O M I O M I O M I O M I O M I O M SNB10D 2 2 2 2 for SSB401 for SNT401 for SSB401 Noise Filter for SNT401 SPW48 SPW48 SPW48 SPW48 SPW48 SPW48 F010803 ai SNT501 SNT501 SNT401 SNT401 SNT501 SNT501 SSB401 SSB401 3 8 3 13 12 12 13 15 15 Figure Locatio...

Page 53: ...put Modules Note Figures in show the locations listed in Table Cables that Need Ferrite Cores to be Attached to and Ferrite Core Models and Quantities It is NOT a number of ferrite core 1 When supplying 24 V DC from outside of a cabinet it isn t necessary to install External Power Supply But when not installing this External Power Supply it s necessary to install 6 and 7 2 This noise filter is for...

Page 54: ...0D for HUB Noise Filter for AIP451 Note Figures in show the locations listed in Table Cables that Need Ferrite Cores to be Attached to and Ferrite Core Models and Quantities It is NOT a number of ferrite core F010805 ai 8 4 21 21 22 22 4 Figure Locations of Ferrite Core Installation for AVR10D Oct 25 2016 00 ...

Page 55: ... to use S2PW50 by alone Please don t use for field power supplies 2 This noise filter is for the external power supply unit Regarding necessity of the noise filter please follow directions on instructions for marine standards of this external power supply unit 3 This ferrite core is for the external power supply unit Regarding necessity of the ferrite core please follow directions on instructions ...

Page 56: ...my plate using cable ties at the nearest possible place to each ferrite core Cables connected to analog input output modules and digital input output modules Cables Connecting to terminal boards or relay boards Install ferrite cores on each cable at the nearest possible place to each connector In order to prevent the load at the connectors secure the cables to the cabinet frame or dummy plate usin...

Page 57: ...et to the dummy plate Table Space Sizes and Part Numbers of Dummy Plates Space Size UNITs in Height Dummy Plate 1 UNIT 44 45 mm 1 T9082EX 2 T9933VF 3 T9082EY 6 T9082EZ Specification of EMI shielding gasket Width 5 mm Thickness 1 mm Location to attach EMI shielding gasket Attach an EMI shielding gasket onto the bottom surface of the lower bend of a dummy plate as shown below Where a unit component ...

Page 58: ...mples of Installing EMI Shielding Gasket to Unit Component When Installing Unit Components Unevenly Inside Cabinet When installing unit components unevenly and gathering them to the upper or lower part of a cabinet leaving a large space in the cabinet install dummy plates Attach an EMI shielding gasket to the dummy plates For the EMI shielding gaskets use the model introduced in the paragraph unde...

Page 59: ... Transportation Storage and Installation This chapter describes the precautions in transporting storing and installing the ProSafe RS system SEE ALSO See Section 1 2 Control Room Environment for the environmental requirement for each piece of equipment Nov 27 2015 00 ...

Page 60: ... upright Secure loaded crates using ropes and cover them completely with waterproof coverings Do not load crates outdoors when it is raining Don t Stack Outdoors Be sure to store cargoes inside a warehouse if they must be stored for some time Transportation Cargoes contain precision instruments Select a company specializing in the transportation of computers and precision instruments Keep all prod...

Page 61: ... badly inform Yokogawa If yes inform Yokogawa Interior Loose parts inside equipment Damage to equipment interior Condensation or its trace on equipment interior 1 No No No Yes Yes Yes If yes remove them and check the surrounding If damaged badly inform Yokogawa If yes inform Yokogawa 1 Condensation symptoms are as follows Dew patterns on PCBs Printed circuit copper trace is floating off the board ...

Page 62: ...or permissible temperature humidity and temperature fluctuation of storage area Storage of Packed Equipment Place squared pieces of lumber with a height of 100 mm or higher on the floor The lumber should be long enough so that more than 100 mm remains outside of the crate on every side Securely place unopened crates on the lumber platform Do not stack crates in piles Make sure to provide good air ...

Page 63: ... When installing a number of equipment side by side take the largest service area between them if different dimensions are indicated for different side of equipment as indicated below 800 800 800 600 A 800 800 800 600 A 800 800 800 600 A 800 800 800 600 A 800 800 800 600 A F020401 ai 600 800 Placing another unit on this side Good example Unit mm Bad example Figure Servicing Area when Installing Un...

Page 64: ...ion Before installation be sure that anchor bolts pedestals and cable holes are provided according to the customer s system configuration plans Check that the positions of holes on the floor fit the anchor bolt holes in the channel base of each piece of equipment Nov 27 2015 00 ...

Page 65: ...physical shock Never use hammers Fix each equipment to the floor The explanation below shows how to fix devices on different types of floors Concrete Floor Clamp the equipment to the floor using anchor bolts It is recommended to use M12 bolts and 3200 N cm 320 kgf cm tightening torque Equipment Anchor bolts F020501 ai Figure Using Anchor Bolts Steel Floor Clamp the equipment to the floor using cla...

Page 66: ...Figure Using Pedestal In the free access floor make holes for riser cables to connect to each piece of equipment as follows If one floor tile is removed be sure to reinforce the opening with an angle frame for floor stability Free access floor supports Angle frame F020504 ai Figure Removing One Floor Tile Do not make a holes near the floor supports Do not cut away more than 1 3 of a floor tile Nov...

Page 67: ...llation 2 9 TI 32P01J10 01EN CAUTION If a number of neighboring floor tiles are removed be sure to provide angle frames or pedestals for reinforcement F020505 ai Bad example Good example Figure Partially Cutting Floor Tile Oct 25 2016 00 ...

Page 68: ...be provided due to the floor construction or pit dimensions the size may be smaller within the range indicated in the plans If you use the specified minimum size of hole use flexible cables that can bend inside the channel base Cabinet Sealed with putty Cabling to front Cabling hole Cabling to rear F020506 ai Distribution board Figure Cabling through Maximum Size Hole Cabinet Sealed with putty Cab...

Page 69: ...ply Bus Unit Vertical Type 2 AEP7D Primary Power Supply Bus Unit and AVR10D Duplexed V net router 1 DIN Rail Mount Type 2 AEPV7D can not be installed to 19 inch Rack IMPORTANT To meet the Safety Standards and EMC Standards the devices must be installed in a lockable metal cabinet The cabinet must conform to IEC EN CSA 61010 2 201 or provide degrees of protection IP3X or above and IK09 or above Whe...

Page 70: ... unstable condition where it is only hooked with loose screws It may add unnecessary force to an insulating bushing to cause breakage Installation Procedure 1 Fasten a pair of insulating bushings together to each of the screw holes on the plate or the bracket on the device The tapering end of the insulating bushings must come to the front side where a screw enters 2 Using eight M5 screws to fix th...

Page 71: ...t individual ground wires to terminals on the base units Installation Direction Install the device in the rack with the screws in the vertically correct direction Check the installation direction by referring to SD External Dimensions TIP When the device is supplied with power even if it is temporary the device must be installed on the rack Placing the device on a desk etc and laying it on its sid...

Page 72: ... trays make sure that the openings are not blocked so as to ensure the airflow through the ventilation openings Providing Area for Servicing When mounting devices in the 19 inch rack the mounting plate cut out of instrumentation panel and so on leave an area for servicing Leave an area for servicing All the work to connect cables to 19 inch rack mountable devices and I O modules will be performed ...

Page 73: ...p and bottom of the device to permit heat dissipation Separate the top of the instrumentation board at least 100 mm away from the ceiling and cut a ventilation hole of 200 cm2 or larger in the ceiling or install a ventilation fan Do not block the openings ventilation holes in the top and bottom surfaces of the device A 1 unit 44 45 mm or more space shall be provided between the Node Interface Unit...

Page 74: ... the positions when mounting to the DIN rail Refer to the General Specifications GS for the external dimensions F020525 ai 10 mm A space for mounting on the right side of the unit is required I O unit mounting position 10 mm A space for mounting above the unit is required Node Interface Unit S2NN30D 0 I O unit S2BN1D 0 Node interface unit mounting position Figure Mounting Space Front View Groundin...

Page 75: ... two I O units will do Another stopper is required for the I O unit mounted on the top shelf When mounting the units horizontally on the DIN rail insert stoppers on both sides of the unit F020526E ai stopper stopper stopper Mounting the units close to each other Mounting the units spaced apart from each other Baseplate S2BN1D 0 Node Interface Unit S2NN30D 0 Unit Unit Unit Unit Unit Unit stopper Fi...

Page 76: ...e following conditions must be met When the ambient temperature is 60 C or lower the total load current of the SBD2D must be kept within the specified value of 8 A or lower When the ambient temperature is at 70 C the total load current must be 6 A or lower In case the ambient temperature is in between 60 and 70 C reduce the total load current from 8 A maximum by the rate of 0 2 A C DIN rail Direct...

Page 77: ...e Mounting SBA4D to DIN rail for terminal board F020513E ai 140 0 5 5 Terminal board outline Unit mm 2 5 mm max 2 Ø10 Bumps projections Terminal board side view DIN rail DIN rail 45 Figure Mounting A2BM4 SBD2D SBD3D and SBD4D to DIN rail for terminal board Cautions of the Power Source for the Loads of SBM54D In the case of using multiple power sources for the loads of SBM54D there are cautions of ...

Page 78: ... devices must be installed in a lockable metal cabinet The cabinet must conform to IEC EN CSA 61010 2 201 or provide degrees of protection IP3X or above and IK09 or above DIN rail specifications Notes on Installation Providing Space for Mounting S2BN4D need to be slide when this is mounted to a wall For this reason provide a space shown in the following figure Refer to the General Specifications G...

Page 79: ...e Interface Unit to Wall Table Screw and Washer for Wall Mounting Model Screw diameter Screw length Washer Type Washer Outer diameter Tightening Torque N m S2NN30D M4 Accessory Retainer screw 0 8 to 1 0 S2BN1D M4 Accessory Retainer screw 0 8 to 1 0 S2BN4D 1 M4 2 Plane washer 9 mm or smaller 1 2 S2BN5D M4 16 mm or longer When the washer is not used 1 2 18 mm or longer Plane washer 8 mm or smaller 1...

Page 80: ... N m Unit mm 100 0 5 2 M4 screw holes 110 40 5 93 5 Device Mounting Area 5 F020516E ai Figure Screw Installation Dimensions for the A2BM4 SBA4D SBT4D and SBR4D 200 0 5 210 40 5 93 5 5 F020524E ai Device Mounting Area 2 M4 screw holes Unit mm Figure Screw Installation Dimensions for the S1BB4D 140 0 5 150 40 5 93 5 5 F020517E ai Device Mounting Area 2 M4 screw holes Unit mm Figure Screw Installatio...

Page 81: ...re values specified in GS General Specifications Installation Conditions Applicable units Safety Control Unit S2SC70 SSC60 SSC50 SSC57 1 unit Safety Node Unit SNB10D and Unit for Optical ESB Bus Repeater Module SNT10D Up to 10 units Primary Power Supply Bus Unit AEP7D and AEPV7D Up to 2 units Other heat generating devices must not be installed in the cabinet Fan configuration Configuration of door...

Page 82: ...stallation restrictions Refer to and follow the installation restrictions specified in NODE UNIT MOUNTING RESTRICTIONS in the ProSafe RS Outline of I O Modules GS 32Q06K20 31E Installation Guideline for Rittal Cabinet Up to 14 Nodes The following shows examples and notes for installing a safety control unit and up to 13 safety node units in the Rittal TS8 cabinet If the units are installed under t...

Page 83: ...oof vent Node 1 S2SC70 F Node 2 Fan S2SC70 F Space for 1U Node 3 Node fan 1 Node 4 Node 5 Node 6 Node 7 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A E P V 7 D Door fan Door fan Front Node 8 Space for 1U Node 9 Node fan 2 Space for 1U Node 10 Node fan 3 Node 11 Node 12 Node 13 Node 14 42 41 40 39 38 37 36 35 34 33 32 31 30 29...

Page 84: ...2 Node 13 Node 14 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A E P V 7 D F020521 ai Node 1 S2SC70 F Fan S2SC70 F Front Node fan 2 Space for 1U Door fan Rear Space for 2U Roof vent Example of a Single Door on the Front Example of Double Doors on the Rear Space for 3U Door fan Door fan Door fan Roof vent Space for 1U Space for...

Page 85: ...e Fan 3 Node Fan 2 Node Fan 2 30 34 Node 9 Node 9 Node 9 Node 9 25 29 Node 10 Node 10 Node 10 Node 10 24 Node Fan 3 Node Fan 3 19 23 Node 11 Node 11 Node11 Node 11 14 18 Node 12 Node 12 Node 12 9 13 Node 13 Node 13 4 8 Node 14 Not installed 1 Location numbers correspond to the installation positions in the figure above Fan specifications Door fan on one side Maximum air flow rate 210 m3 h or more ...

Page 86: ...ge of the rack when the signal cable is connected with the I O module in a cabinet Table Depth of cabinet I O Module Depth from the cable blunt curb to the edge of the rack mm SDV144 230 SDV521 290 SDV526 250 SDV531 230 SDV53A 260 SDV541 230 Depth from the blunt curb of the signal cable to the edge of the rack F020522 ai Location F020523 ai Front Rear 330 330 800 side view Location for mounting Un...

Page 87: ...oor fan 230 m3 h or more Air supply port 60000 mm2 or more Air exhaust port 60000 mm2 or more Rittal SK3239 series Fan Be sure to mount two push fit door fans on each side in case of a failure The air flow and the area in the left show the total value on each side Table Specifications of a cabinet ambient temperature and an air supply air exhaust port In case only N IO nodes Non Intrinsic Safety B...

Page 88: ...lure The air flow and the area in the left show the total value on each side Notes The following shows the common notes to the examples The ventilation for each modules shall not be blocked The mounting plate for mounting the IOBP shall be made of metal regardless of whether DIN rail or panel mounting A DIN rail shall be made of metal For mounting restrictions other than the above refer to the Gen...

Page 89: ...N IO in a Cabinet Temperature conditions In this example the ambient temperature is assumed to be the following Cabinet ambient temperature 40 C or less Maximum numbers of units that can be mounted Type Model Number of units that can be mounted per side SCU S2SC70D S2SC70S Except for S2SC70 S Up to 4 Heat generating devices other than the above shall not be mounted in the cabinet Mounting conditio...

Page 90: ... Fan unit 1 unit or more empty space SCU 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 11 12 10 9 8 7 6 5 4 3 1 2 SCU SCU SCU S2SC70 F 1 unit empty space Fan unit 1 unit or more empty space S2SC70 F 1 unit empty space Fan unit 1 unit or more empty space S2SC70 F 1 unit empty space Fan unit S2SC70 F Figure Example of Mounting Multiple SCUs for N IO in a C...

Page 91: ... side SCU S2SC70S S2SC70D Except for S2SC70 S Up to 1 NIU S2NN30D Up to 1 IOBP S2BN1D Up to 6 2 rows 3 shelves Heat generating devices other than the above shall not be mounted in the cabinet Mounting conditions The SCU on the top shelf shall be mounted with a 100 mm or more space from the cabinet ceiling A 1 unit 44 45 mm or more space shall be provided between NIU and IOBP A circulation fan unit...

Page 92: ...g area Wiring is possible 1 unit or more Non mounting area Wiring is possible 1 unit or more External power supply area SCU FAN UNIT SCU NIU External power supply IOBP Non mounting area Wiring is possible 100 mm or more IOBP IOBP NIU IOBP IOBP IOBP IOBP Heat generating device non mounting area Wiring is possible Heat generating device non mounting area Wiring is possible Figure Example of Mounting...

Page 93: ...his example Type Model Number of units that can be mounted per side SCU S2SC70S S2SC70D Except for S2SC70 S Up to 1 NIU S2NN30D Up to 2 IOBP S2BN1D Up to 12 3 rows 4 shelves Mounting conditions The SCU on the top shelf shall be mounted with a 100 mm or more space from the cabinet ceiling A 1 unit 44 45 mm or more space shall be provided between NIU and IOBP A circulation fan unit shall be mounted ...

Page 94: ...on mounting area Wiring is possible 100 mm or more NIU NIU IOBP IOBP IOBP IOBP IOBP IOBP IOBP IOBP IOBP IOBP IOBP IOBP Heat generating device non mounting area Wiring is possible Heat generating device non mounting area Wiring is possible Heat generating device non mounting area Wiring is possible External power supply area SCU NIU External power supply Figure Example of Mounting an SCU for N IO a...

Page 95: ...f units that can be mounted in case of this example Type Model Number of units that can be mounted per side NIU S2NN30D Up to 2 IOBP S2BN1D Up to 10 2 rows 5 shelves Heat generating devices other than the above shall not be mounted in the cabinet Mounting conditions The NIU shall be mounted with a 100 mm or more space from the cabinet ceiling A 1 unit 44 45 mm or more space shall be provided betwe...

Page 96: ...OBP IOBP IOBP IOBP IOBP Cabinet Non mounting area Wiring is possible 1 unit or more Non mounting area Wiring is possible 100 mm or more External power supply area NIU External power supply Heat generating device non mounting area Wiring is possible Heat generating device non mounting area Wiring is possible Figure Example of Mounting N IO Nodes Non Intrinsic Safety barrier in a Cabinet Mar 29 2019...

Page 97: ...of units that can be mounted per side Mounting surface of external power supply NIU S2NN30D Up to 3 IOBP S2BN1D Up to 15 3 rows x 5 shelves Non mounting surface of external power supply NIU S2NN30D Up to 3 IOBP S2BN1D Up to 18 3 rows x 6 shelves Mounting conditions The NIU shall be mounted with a 100 mm or more space from the cabinet ceiling A 1 unit 44 45 mm or more space shall be provided betwee...

Page 98: ...possible 100 mm or more Non mounting area Wiring is possible 1 unit or more NIU NIU NIU Heat generating device non mounting area Wiring is possible Heat generating device non mounting area Wiring is possible Heat generating device non mounting area Wiring is possible Heat generating device non mounting area Wiring is possible Heat generating device non mounting area Wiring is possible Heat generat...

Page 99: ...e mounted per side NIU S2NN30D Up to 2 IOBP_IS S2BN4D or S2BN5D Up to 8 2 rows 4 shelves Up to 10 2 rows 5 shelves Heat generating devices other than the above shall not be mounted on the same mounting plate IOBP cannot be mounted Mounting conditions The NIU shall be mounted with a 100 mm or more space from the cabinet ceiling A 1 unit 44 45 mm or more space shall be provided between NIU and IOBP_...

Page 100: ...rea NIU External power supply area External power supply area NIU IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS Non mounting area Wiring is possible 1 unit or more Non mounting area Wiring is possible 100 mm or more System wiring area Field wiring area System wiring area NIU NIU IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS IOBP_IS When IOBP_IS are S2BN4...

Page 101: ...oor fan Not required Table Product examples Manufacturer Model Junction Box Rittal AE1180 series Notes The following shows the common notes to the examples The ventilation for each system shall not be blocked The mounting plate for mounting the IOBP and IOBP_IS shall be made of metal regardless of whether DIN rail or panel mounting A DIN rail shall be made of metal For mounting restrictions other ...

Page 102: ...mperature range of 15 C or more Heat generating devices other than the above shall not be mounted in the junction box In this example IOBP_IS cannot be mounted Mounting conditions Mount the NIU on the upper left in the junction box basically Do not mount the IOBP so that its heat generating part adaptor or I O is located immediately under the N ESB Bus module S2EN501 The IOBP may be mounted immedi...

Page 103: ...Safety Barrier in a Junction Box l Example of Mounting N IO Nodes Intrinsic Safety Barrier in a Junction Box Temperature conditions In this example the ambient temperature is assumed to be the following Junction Box ambient temperature 50 C or less Maximum numbers of units that can be mounted Type Model Number of units that can be mounted per side Per junction box NIU S2NN30D Up to 1 IOBP_IS S2BN4...

Page 104: ...to mount N IO nodes Intrinsic Safety barrier in a junction box F020532 ai Junction Box Non mounting area 2unit or more Wiring is possible NIU Heat generating device mounting area max 20 W IOBP_IS IOBP_IS Non mounting area 2 units or more Wiring is possible Non mounting area Wiring is possible 30 mm or more Heat generating device non mounting area under the N ESB Bus module Wiring is possible Field...

Page 105: ...mbient temperature 50 C or less Maximum numbers of units that can be mounted Type Model Number of units that can be mounted per side Per junction box NIU S2NN30D Up to 1 IOBP S2BN1D Up to 2 1 row 2 shelves IOBP_IS S2BN4D or S2BN5D Up to 1 1 row 1 shelf Other Heat generating device 1 heat generation 20 W or less 1 The device to be mounted shall be selected from those that have the ambient temperatu...

Page 106: ...barrier and Non Intrinsic Safety barrier in a junction box F020533 ai Junction Box NIU Heat generating device mounting area max 20 W IOBP_IS IOBP Non mounting area 2 units or more Wiring is possible Non mounting area Wiring is possible 30 mm or more Heat generating device non mounting area under the N ESB Bus module Wiring is possible Field wiring area Wiring area NIU Power supply unit Power suppl...

Page 107: ...d in a PCI Express slot of an SENG PC to connect it to the Control Network SEE ALSO The steps described below are based on general purpose PC AT compatible machines For details refer to the manual for the specific PC For the station address setting refer to the Safety Control Stations Hardware IM 32P06C10 01EN or IM 32Q06C10 31E Card Installation Procedure 1 Set the station address for the control...

Page 108: ...es how to cable the installed system equipment Connecting terminals for power grounding and signal cables are shown in figures The figures also show how to connect the SENG to field control units and optical fiber cables to the optical bus repeaters Nov 27 2015 00 ...

Page 109: ...Power Cables An ambient temperature plus 30 C or more SYEPD5D Input Power Cables 90 C or more AEP7D 100 120 220 240 V AC Input Power Cables An ambient temperature plus 30 C or more AEP7D 24 VDC Input Power Cables An ambient temperature plus 50 C or more AEPV7D 100 120 220 240 V AC Input Power Cables An ambient temperature plus 30 C or more AEPV7D 24 VDC Input Power Cables An ambient temperature pl...

Page 110: ...2 For cabinets DC 24 V driven equipment Minimum 14 0 mm2 Example of suitable cables 600 V polyvinyl chloride insulated wires IV IEC 60227 3 JIS C 3307 Polyvinyl chloride insulated wires for electrical apparatus KIV IEC 60227 3 JIS C 3316 Note Use cables capable of supplying current required by respective pieces of equipment with low voltage drop Grounding Cables SEE ALSO See Section 1 4 Grounding ...

Page 111: ...he I O module strip the cable coating without a sleeve or attach a sleeve to the cable Signal cable Signal cable Without sleeve With sleeve Sleeve with isolation cover Sleeve without isolation cover F030102 ai Figure Sleeve for Pressure Clamp Terminal and spring clamp terminal CAUTION Use a sleeve for pressure clamp terminal and a clamp tool from the same manufacturer Use a sleeve for pressure cla...

Page 112: ...nal cross sectional area is equivalent to JIS C 3312 Calculate the maximum power cable length from the following conditions as shown in the figure However the power cable must meet the conditions described as AC Power Specification in Section 1 3 The conditions in Section 1 3 always take top priority Low voltage wiring Power distribution board Power distribution board Equivalent voltage drop refer...

Page 113: ...e drop across wiring Conductor resistance ohm km x Number of cores x Equipment current consumption x 1000 Note In the formulas above the voltage drop across wiring is assumed to be 2 V for AC power supplies and 1 2 V for DC power supplies the number of cores is two and the conductor resistance is as specified in the table below Table Wire Nominal Cross Sectional Areas and Resistances Wire nominal ...

Page 114: ...erless Lug Dimensions Nominal cross sectional area mm2 Screw used mm Hole diameter mm Lug outside diameter mm Lug length mm Insulation covering inside diameter mm 1 25 4 4 3 or more 8 2 or less approx 21 3 6 or more 2 0 4 4 3 or more 8 7 or less approx 21 4 3 or more 8 0 6 6 3 or more 12 2 or less approx 41 7 0 or more 5 5 5 5 3 or more 9 7 or less approx 29 5 9 or more 22 0 8 hexagon head bolt 8 ...

Page 115: ...nserting the wires all the way into the pressure clamp terminals Strip the cable coating at the end of the cable and then attach a sleeve The sleeve specifications differ depending on the cable thickness The sleeve specifications are shown in the following table F030205 ai L1 L2 Sleeve with insulating cover Cength of coating to strip core cable Figure Terminal Processing Table Cable termination ex...

Page 116: ...ach unit by way of a circuit breaker Each power system uses three terminals AC and ground ISO M4 to M6 screws F030206 ai Unit Unit Unit Power distribution board 100 120 V AC or 220 240 V AC Figure AC Power Distribution Board 24 V DC Power Distribution Board F030207 ai Unit Unit Unit Power distribution board 24 V DC Figure 24 V DC Power Distribution Board SEE ALSO For equipment grounding see Sectio...

Page 117: ...r Supply Input Pressure clamp M4 Screw Functional grounding 24 V DC Protective grounding Other than 24 V DC Base Plate M4 Screw Functional grounding I O Unit S2BN1D Power Supply Input Dedicated cable model S2KPB10 M4 Screw M3 Screw Functional grounding Field Power Supply Input M4 Screw S2BN4D Power Supply Input Dedicated cable model S2KPB10 M4 Screw M4 Screw Grounding for explosion protection Barr...

Page 118: ...om making contact with metallic plates or putting its weight on the power connection terminal F030208 ai Blank plate not needed after cabling Bottom plate Conduit hole Cable gland clamps cable to tighten it Power cable Figure Conduit Hole Cable Gland F030209 ai Power input terminal box Cable gland Bottom plate Bottom plate Grounding bar for protective grounding Channel base Figure Conduit Cabling ...

Page 119: ...nd cables for the ProSafe RS as follows CAUTION Connect the terminal connection type device to the protective conductor terminal Connect a power cable of the plug in device to a grounded socket The equipment case is grounded when the power cable is plugged in Oct 25 2016 00 ...

Page 120: ...ware equipment S2SC70S S2SC70D Safety Control Unit F030407 ai Power supply module L N Power supply input terminal Functional grounding terminal Terminal screw M4 Functional grounding terminal Terminal screw M4 Note The same cable connections can be applied to SSC60S SSC60D SSC50S SSC50D SSC57S SSC57D Figure S2SC70S S2SC70D Cable Connections Oct 25 2016 00 ...

Page 121: ...y Node Unit F030408 ai Power supply module L N Power supply input terminal Functional grounding terminal Terminal screw M4 Cover ESB bus connection Functional grounding terminal Terminal screw M4 Figure SNB10D Power Cable Connection Oct 25 2016 00 ...

Page 122: ...al purpose cabinet along with an AEPV7D Power Supply Bus Unit is shown F030409 ai General purpose Cabinet SNB10D SNB10D AEPV7D Functional grounding Protective grounding system Figure Example of Installing AEPV7D in a General purpose Cabinet Dual AC Power Supply Line Nov 27 2015 00 ...

Page 123: ...ng with an AEP7D Primary Power Supply Bus Unit is shown F030410 ai General purpose Cabinet SNB10D L N L N TM2 100 120V AC TM1 100 120V AC AEP7D SNB10D Functional grounding Protective grounding system Figure Example of Installing AEP7D in a General purpose Cabinet Dual AC Power Supply Line Nov 27 2015 00 ...

Page 124: ...ater Module L N Cover F030411 ai Power supply module Power supply input terminal Functional grounding terminal Terminal screw M4 Functional grounding terminal Terminal screw M4 IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 B1 B2 Figure SNT10D Power Cable Connection Oct 25 2016 00 ...

Page 125: ... NIU and IOU F030401 ai Protective conductor terminal Functional grounding terminal screw M4 Grounding cable Power supply cable Pressure clamp terminal NIU N IO Node Interface Unit Functional grounding terminal screw M4 Figure Connecting Power Supply with Node Interface Unit Nov 27 2015 00 ...

Page 126: ...upply input terminal Field power supply input terminal screw M4 screw M4 Figure S2BN1D 1 2 F030406 ai Functional grounding terminal screw M3 Field power supply input screw M4 terminal screw M4 Grounding terminal for dedicated cables screw M3 System power supply input terminal Functional grounding terminal screw M3 Figure S2BN1D 9 Oct 5 2018 00 ...

Page 127: ...es System power supply input terminal System power supply output terminal Functional grounding terminal screw M4 S2KPB10 CAUTION NIU and N IO I O Units can be installed in only the same cabinet When connecting a Power Supply Cable for Base Plate to a N IO node ensure to keep the minimum bending radius of the cable The minimum bending radius of the Power Supply Cable is six fold of the diameter of ...

Page 128: ...input terminal Grounding terminal screw M4 Particularly specified tightening torque 0 8 to 1 0 N m Grounding terminal screw M4 Particularly specified tightening torque 0 8 to 1 0 N m Intrinsic safety side Intrinsic safety side CAUTION For preventing over current from the power supply caused by device malfunction please install over current protection devices such as fuses and breakers in the previ...

Page 129: ...al Grounding terminal screw M4 Grounding terminal screw M4 CAUTION For preventing over current from the power supply caused by device malfunction please install over current protection devices such as fuses and breakers in the previous position of the devices To avoid the influences of external noise the cable length outside the cabinet connected to Barrier power supply input connector shall be le...

Page 130: ...s Distribution module Power input terminal AC power source Terminal screw M4 Terminal screw M4 24 V DC L N Functional grounding terminal Power Cable Connection IMPORTANT When power to the V net router is turned off communications with the areas within the coverage of the V net service are disabled The service coverage area needs to be taken into consideration when designing a system to supply powe...

Page 131: ...rew M4 Grounding terminal Terminal screw M4 Dummy cover Base unit Non connect Figure AW810D Wide Area Communication Router Power Cable Connection IMPORTANT When power to the Wide Area Communication router is turned off communications with the areas within the coverage of the Vnet IP service are disabled The service coverage area needs to be taken into consideration when designing a system to suppl...

Page 132: ...al Terminal Board F030415 ai CN7 CN8 POWER FUSE R2 CN5 CN6 POWER FUSE R1 CN3 CN4 POWER FUSE L2 CN1 CN2 POWER FUSE L1 TM2 L2 TM3 TM4 R1 R2 TM1 L1 Functional grounding terminal Terminal screw M4 Figure SED2D Ground Cable Connection SED3D Digital Terminal Board F030416 ai Functional grounding terminal Terminal screw M4 Figure SED3D Ground Cable Connection Nov 27 2015 00 ...

Page 133: ...erminal screw M4 Figure SED4D Ground Cable Connection SWD2D Digital Terminal Board F030418 ai Protective conductor terminal Terminal screw M4 Figure SWD2D Ground Cable Connection TIP Terminal Boards such as A2BM4 SBA4D SBT4D SBR4D SBD2D SBD3D SBD4D and S1BB4D don t have a grounding terminal Oct 5 2018 00 ...

Page 134: ...igure SRM53D Ground Cable Connection SRM54D Relay Board for Digital Output CN1 CN2 CN3 CN4 TM1 FUSE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TM2 TM3 24V DC F030420 ai Power supply input terminal Terminal screw M4 Protective conductor terminal Terminal screw M4 Figure SRM54D Ground Cable Connection SBM54D Relay Board for Digital Output DIN rail mount type F30421E ai Protective conductor terminal Term...

Page 135: ...ounding terminal screw M4 Functional grounding terminal screw M4 Protection conductor terminal Functional grounding terminal screw M4 Cabinet ground Grounding Bar Insulating sheet Power Supply Functional grounding terminal screw M3 FG Cable Isolated IOBP s accessory Protective grounding system Grounding bus Inlet Figure N IO system devices installation and grounding wiring Cabinet Oct 25 2016 00 ...

Page 136: ... the requirements for explosion proof wiring of the country where the system is used Example of Junction Box Installation and Grounding Wiring F030423 ai IOBP IOBP IOBP IOBP Insulation sheet Junction box ground Protective grounding system Grounding bus Inlet Grounding bar N IO Node Junction Box NIU Protective conductor terminal Functional grounding terminal screw M4 Functional grounding terminal s...

Page 137: ...ing F030424 ai General purpose Cabinet Insulating bushing 3 units spacing between devices 1 Isolated Safety Control Unit Node Unit Node Unit Node Unit AEP7D Protective ground terminal Grounding bar Cabinet ground Functional grounding terminal Ground bus inlet Protective grounding system Insulating sheet Power 1 Keep a space of 3U or more for heat radiation Figure 19 inch Rack mount Devices and Wir...

Page 138: ...be grounded The use of twisted pair cables is also recommended for digital signals The twisted pair cable has the following advantages over a solid wire More flexible for easy curving and cabling in limited spaces With good contact and durable in using a solderless contact Signal cables must be clamped so that their weight does not affect terminals Use solderless lug or pressure clamp terminal con...

Page 139: ...e Spring Clamp Terminal CAUTION The ProSafe RS uses a spring clamp terminal for signal connection of N IO For cable connection with a sleeve attached use a sleeve and a clamp tool from the same manufacturer Use a clamp tool which suits the cable thickness Channel Fuse CAUTION Due to the short circuit between the input channel of a digital input module and the ground the protection fuse mounted in ...

Page 140: ...21 3 6 or more 4 0 or more 2 0 3 5 1 3 7 or more 6 8 or less Approx 21 3 6 or more 4 0 or more 1 25 4 2 4 3 or more 8 2 or less Approx 21 3 6 or more 7 0 or more 2 0 4 2 4 3 or more 8 7 or less Approx 21 4 3 or more 7 1 or more 5 5 4 2 4 3 or more 8 7 or less Approx 25 5 8 or more 5 9 or more Only SED2D 1 Recommended tightening torque is 0 8 N m 2 Recommended tightening torque is 1 2 N m CAUTION A...

Page 141: ...muller Model No Total length Contact section length Total length 0 5 mm2 11 mm 16 mm 10 mm H0 5 16 11 mm 10 mm H0 5 10 0 75 mm2 11 mm 16 mm 10 mm H0 75 16 11 mm 10 mm H0 75 10 1 mm2 11 mm 16 mm 10 mm H1 16 11 mm 10 mm H1 10 1 25 to 1 5 mm2 11 mm 16 mm 10 mm H1 5 16 11 mm 10 mm H1 5 10 A2BM4 SBR4D SBA4D SBD2D SBD3D SBD4D SBM54D and S1BB4D Table Without a Sleeve Cable thickness Peel off Length 0 5 m...

Page 142: ...the following figure and tables L1 L2 L1 Sleeve with insulating cover Core Cable Peel off length F030502 ai Sleeve without insulating cover Figure Cable termination for pressure clamp terminals Table When sleeves with insulating cover are used Nominal cross sectional area mm2 Peel off length mm Sleeve dimensions mm Weidmuller model No L1 L2 0 5 10 14 8 H0 5 14 0 75 10 14 8 H0 75 14 1 0 10 14 8 H1 ...

Page 143: ... satisfied 16 5 mm B A 15 8 mm where A connector height B engagement length A F030503 ai Note For the engagement length contact the connector manufacturer SCCC02 for separate cables F030504 ai Cable Hood Socket Cables and connectors that can be used for the SCCC02 are listed in the table below Manufacturer Manufacturer s Model Product Name Remarks Japan Aviation Electronics Industry Limited PS D4C...

Page 144: ...erminal 3 Fasten the screw using the special tool a screwdriver conforming to the DIN 5264B standard with a tip width of 0 6 mm and a shaft diameter of 3 5 mm with a fastening torque of 0 5 N m Terminal screw Cable terminal ATA4S 00 S1 F030505 ai Figure Connecting Signal Cable to Terminal IMPORTANT Do not use non standard signal cables or sleeves Otherwise improper connection may result Be sure to...

Page 145: ...Power cable SNB10D ESB bus cable Signal cable Cable tray Magnified Power To ensure the airflow route around I O modules the signal cables over the tray should be kept away from the ventilation opening of the tray Therefore the cables should not be laid over the ventilation openings of the tray the ventilation opening Signal Cable Figure SNB10D Unit Cable Connections Oct 25 2016 00 ...

Page 146: ... Signal Cables for the top NU 5 Signal Cables for the Bottom NU Cable binding bar Figure Signal Cabling I O Module with Signal Cable Interface Adapter Cabling When connecting a dedicated cable to an I O module ensure to keep the minimum bending radius of the cable Place the cable in front of the separator on the cable tray for ventilation F030508ai Separator Cable tray For KS1 AKB331 and AKB611 90...

Page 147: ...p terminals S2BN1D 2 Follow these steps to connect cables to spring clamp terminals 1 Open the cover of the terminal block of the base plate for N IO I O 2 Pressingly expand the spring clamp terminal with a flat blade screwdriver 3 Insert a cable without pulling out the screwdriver 4 Pull out the flat blade screwdriver 5 Pull the cable gently to check that it is fixed securely 6 Close the cover of...

Page 148: ...t the bottom and connected to individual IOBP units in the routes shown in Figure below Front Rear of Cabinet F030510 ai Front of Junction Box Field cable area System wiring area NIU NIU IOBP IOBP IOBP IOBP IOBP IOBP IOBP IOBP IOBP IOBP NIU IOBP IOBP IOBP IOBP NIU Node Interface Unit IOBP N IO I O Base Plate Figure Area for Signal Cable from Field ...

Page 149: ...it cable wiring Cabinet NIU F030511 ai Cable for field power supply F SB bus cable Optical ESB bus cable Power Supply Cable for Base Plate Cabinet Power Supply Cable Field Power Supply System Wiring Area From NIU From NIU Figure Example of Node Interface Unit and I O Unit Cable Wiring Cabinet ...

Page 150: ...r Base Plate Power supply cable for Base Plate IOBP N IO I O Unit Figure Example of Node Interface Unit and I O Unit Cable Wiring Junction Box WARNING The wiring that will be intrinsic safety circuits must be installed so that they are electrically separated from the wiring of non intrinsic safety circuits including the in cabinet wiring Install the wiring according to the IEC 60079 14 standards o...

Page 151: ...EN Nov 27 2015 00 n Connecting external alarm input terminal with Node Interface Unit F030513 ai NIU Pressure clamp terminal Tightening torque 0 4 N m S2NN30D Figure Connecting external alarm input terminal with Node Interface Unit ...

Page 152: ... clamp terminals and terminal board and the pin arrangement of the MIL connector refer to GS 32Q06J10 31E GS 32S06J10 21E or GS 32S06J10 01E Field Device Connection for ProSafe RS F030601 ai Dedicated signal cable Dedicated signal cable connection Pressure clamp terminal block Pressure clamp terminal connection Connector cover for MILcable MIL cable connection MIL cable I O module Dedicated signal...

Page 153: ...s Yokogawa specific cables 2 16 X AKB611 M X AKB611 M SAR14 SAI533 H53 SAI533 HE3 Analog output module 4 to 20 mA HART Communication Module isolation General purpose cables 1 8 X X SAI533 H63 SAI533 HF3 Analog output module 4 to 20 mA HART Communication Module isolation Yokogawa specific cables 2 8 X KS1 B X KS1 B SAI533 Digital Input Output Module SDV144 S5 SDV144 SE Digital input module no volta...

Page 154: ...8 S2LP131 Fire and gas communication module One port X RJ 45 9 10 X Can be connected Cannot be connected 1 General purpose cables are pressure clamp terminals and MIL cables 2 Yokogawa specific cables are special cables for connecting input output modules to terminal boards 3 If no option code is selected a wrong connection to I O modules with different signals cannot be avoided 4 If option codes ...

Page 155: ...ample of Analog module SAI143 Signal cable F030602 ai NC not connected Figure I O Module with Pressure Clamp Terminal Dual redundant Pressure Clamp Terminal CH1 CH2 CH16 Example of Analog module SAI143 NC not connected Signal cable F030603 ai Figure I O Module with Dual redundant Pressure Clamp Terminal Nov 27 2015 00 ...

Page 156: ... different terminals according to the devices to be connected as shown below Table Analog Input Module Signal Names and Types of Input Module Signal Name Type of Input SAI143 1 IN A Two wire transmitter input Current input IN B Two wire transmitter input Setting pin two wire input Current input Setting pin four wire input Channel number 1 If the SAI143 module power are off or abnormal the current ...

Page 157: ... SAI143 SAV144 or SAI533 modules in both single and dual redundant configurations F030605 ai SNB10D Connection with functional grounding terminal SEA4D CN1 CN2 CN3 CN4 1A 1B 2A 2B 18A 18B 17A 17B 16A 16B KS1 Yokogawa specific cable Figure Example of Terminal Board Connection with Dual redundant I O Module SEE ALSO For the signal cable interface adapter model and the cable model for I O modules ref...

Page 158: ...dual redundant configurations SNB10D SBA4D KS1 Yokogawa specific cable Connection with functional grounding terminal CN1 CN2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B F030606 ai Figure Connecting Analog I O Modules to SBA4D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 159: ...S1 Yokogawa specific cable Connection with functional grounding terminal F030619 ai CN1 READY FUSE POWER CN2 1B 2B 3B 4B 5B 6B 7B 8B 1C 2C 3C 4C 5C 6C 7C 8C 9B 10B 11B 12B 13B 14B 15B 16B 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 9C 10C 11C 12C 13C 14C 15C 16C Figure Connecting Analog I O Modules to S1BB4D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 160: ...s CN1 CN2 1A 2A 3A 4A 5A 6A 7A 8A 1B 2B 3B 4B 5B 6B 7B 8B 9A 10A 11A 12A 13A 14A 15A 16A 9B 10B 11B 12B 13B 14B 15B 16B 17A 18A 17B 18B F030607 ai SBT4D SAT145 TC mV Input Module AKB331 Yokogawa specific cable Connection with functional grounding terminal Figure Connecting TC mV Input Modules to SBT4D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 161: ...D SAR145 RTD Input Module AKB611 Yokogawa specific cable CN1 CN2 1B 2B 3B 4B 5B 6B 7B 8B 1C 2C 3C 4C 5C 6C 7C 8C 9B 10B 11B 12B 13B 14B 15B 16B 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 9C 10C 11C 12C 13C 14C 15C 16C Connection with functional grounding terminal Figure Connecting RTD Input Modules to SBR4D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 162: ...d dual redundant configurations SED2D SDV521 Digital Output Modules CN2 CN4 CN6 CN8 CN1 CN3 CN5 CN7 1A 1B 2A 2B 18A 18B 17A 17B 16A 16B AKB651 Yokogawa specific cable F030609 ai Connection with functional grounding terminal Figure Connecting Digital Output Modules to SED2D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 163: ...dundant configurations AKB651 Yokogawa specific cable CN1 CN2 POWER1 POWER2 FUSE1 250V T 15A FUSE2 250V T 15A READY 1A 1B 2A 2B 3A 3B 4A 4B SDV521 Digital Output Modules F030610 ai SBD2D Connection with functional grounding terminal Figure Connecting Digital Output Modules to SBD2D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 164: ...s SDV53A modules in both single and dual redundant configurations SED3D SDV53A Digital Output Modules F030611 ai AKB331 Yokogawa specific cable Connection with functional grounding terminal Figure Connecting Digital Output Modules to SED3D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 165: ...urations AKB331 AKB651 Yokogawa specific cable CN1 CN2 POWER1 POWER2 READY 1A 2A 3A 4A 5A 6A 7A 8A 1B 2B 3B 4B 5B 6B 7B 8B FUSE1 250V T 10A FUSE2 250V T 10A SBD3D F030612 ai SDV53A SDV531 Digital Output Modules Connection with functional grounding terminal Figure Connecting Digital Output Modules to SBD3D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 166: ...ules in both single and dual redundant configurations F030613 ai AKB331 Yokogawa specific cable SED4D SDV531 SDV541 Digital Output Modules SDV144 Digital Input Module Connection with functional grounding terminal Figure Connecting Digital Input Output Modules to SED4D Terminal Board for Dual redundant Use Nov 27 2015 00 ...

Page 167: ...14 ai CN1 CN2 POWER1 POWER2 READY 1A 2A 3A 4A 5A 6A 7A 8A 1B 2B 3B 4B 5B 6B 7B 8B 9A 10A 11A 12A 13A 14A 15A 16A 9B 10B 11B 12B 13B 14B 15B 16B FUSE1 250V T 10A FUSE2 250V T 10A SDV144 Digital Input Module SBD4D AKB331 Yokogawa specific cable AKB331 AKB651 Yokogawa specific cable Connection with functional grounding terminal Figure Connecting Digital I O Modules to SBD4D Terminal Board for Dual re...

Page 168: ...2 TM1 1B 2B 3B 4B NC NC ALM NC 1A 2A 3A 4A NC NC ALM NC L2 1B 2B 3B 4B NC NC ALM NC 1A 2A 3A 4A NC NC ALM NC L1 CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 POWER 1A 2A 3A 4A 1B 2B 3B 4B FUSE 250V 1A FUSE 250V 3 2A L1 POWER 1A 2A 3A 4A 1B 2B 3B 4B FUSE 250V 1A FUSE 250V 3 2A L2 POWER 1A 2A 3A 4A 1B 2B 3B 4B FUSE 250V 1A FUSE 250V 3 2A R1 POWER 1A 2A 3A 4A 1B 2B 3B 4B FUSE 250V 1A FUSE 250V 3 2A R2 AKB652 Yokog...

Page 169: ... including 1 to 8 points of CN1 CN2 for dual redundant use and 9 to 16 points of CN5 CN6 for dual redundant use can be read over simultaneously SRM53D AKB331 Yokogawa specific cable SDV531 Digital Output Module SDV144 Digital Input Module SDV531 Digital Output Module AKB331 Yokogawa specific cable Connection with functional grounding terminal Connection with functional grounding terminal CN1 CN2 C...

Page 170: ...odules can also be dual redundant SRM54D F030617 ai CN1 CN2 CN3 CN4 TM1 FUSE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TM2 TM3 24V DC SDV541 Digital Output Module SDV144 Digital Input Module AKB331 Yokogawa specific cable AKB331 Yokogawa specific cable Connection with functional grounding terminal Connection with functional grounding terminal Figure Connecting Digital I O Modules to SRM54D Relay Boar...

Page 171: ...M54D relay board allows SDV541 modules to be dual redundant SDV541 Digital Output Module AKB331 Yokogawa specific cable SBM54D F030618 ai Connection with functional grounding terminal Figure Connecting Digital Output Modules to SBM54D Relay Board for Dual redundant Use Nov 14 2017 00 ...

Page 172: ...detect disconnections or short circuits SEE ALSO For more information about diagnostic features of the input modules see the following Appendix 1 3 4 Setting for the DI channel of the Engineering Guide Vol 1 IM 32P01C10 01EN Shape of Wiring Check Adapters The following figure shows the shape of the SCB100 and SCB110 F030620 ai Figure External View of SCB100 and SCB110 Connecting Wiring Check Devic...

Page 173: ...minal types can be select with S2BN1D Base Plate Table Terminal type Compatible with S2BN1D Base Plate Base plate model Suffix code Terminal type S2BN1D Base Plate with disconnecting terminal 1 Pressure clamp terminal 2 Spring clamp terminal 9 Cable connector 1 1 Connecting the field signal to the pressure cramp terminal on the terminal board A2BM4 via a dedicated cable n Connecting Signal Cables ...

Page 174: ... Spring Clamp Terminals F030701 ai S2BN1D 2 Spring clamp terminals for 16 channels 1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B Terminal numbers Figure S2BN1D 2 Base Plate for Adaptor Nov 27 2015 00 ...

Page 175: ... terminals for 16 channels Figure S2BN1D 1 Base Plate n Terminal board Terminal Numbers pressure Clamp Terminals Terminal numbers I O channels A2BM4 Pressure clamp terminals for 16 channels F030707 ai CH1 CH5 CH6 CH7 CH8 CH4 CH10 CH11 CH12 CH13 CH14 CH15 CH16 CH9 CH3 CH2 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 1C 2C 3C 4C 5C 6C ...

Page 176: ... 0 A For the parallel connection connect the signal cable to the external terminal block from the terminal block of the base plate S2BN1D or terminal board A2BM4 The following figure shows an example of parallel connection F030703 ai 1A 1B 2A 2B 3A 3B 3ch parallel connection External terminal block Terminal block 1A 1B 2A 2B 2ch parallel connection S2BN1D Figure Parallel connection for S2BN1D F030...

Page 177: ...SO For more information about diagnostic features of the input modules see the following Appendix 1 3 4 Setting for the DI channel of the Engineering Guide Vol 1 IM 32P01C10 01EN Shape of Wiring Check Adapters The following figure shows the shape of the SCB100 and SCB110 F030705 ai Figure External View of SCB100 and SCB110 Example of Connecting Wiring Check Devices F030706 ai SCB100 Detect disconn...

Page 178: ...allable Barriers with Base Plate for Barrier The following table shows Modules installable with Base Plate for Barrier Table Modules Installable with Base Plate for Barrier Base plate model Model of installable barrier S2BN4D Base Plate for Barrier MTL Refer to the General Specifications GS S2BN5D Base Plate for Barrier P F Refer to the General Specifications GS n Base Plate for Barrier Terminal N...

Page 179: ...mp Terminals F030704 ai Spring clamp terminals for 16 channels Terminal numbers 4 5 4 5 4 5 4 5 4 5 4 5 4 5 4 5 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 M1 M2 M3 M4 M5 M6 M7 M8 4 5 4 5 4 5 4 5 4 5 4 5 4 5 4 5 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 M9 M10 M11 M12 M13 M14 M15 M16 Oct 25 2016 00 ...

Page 180: ...tput 1 Analog output 2 4 Analog output 5 For digital input 1 Digital input 2 4 Digital input 5 For digital output 1 Digital output 2 4 Digital output 5 For temperature input 1 RJC connection RTD four wire type current source RTD three wire type current source RTD two wire type current source Skid resistance current source 2 Thermocouple input Voltage input RTD four wire type input 4 RJC connection...

Page 181: ... control network bus 3 8 1 Vnet IP network Information on Vnet IP interface connection and an example of SENG and SCS connection are shown below Vnet IP Interface Topology tree connection Configuration dual redundancy only Connector RJ45 connector Intra domain connection L2SW used Inter domain connection L3SW used Recommended cable UTP cable of CAT5e or above optical cable for outdoor use SENG and...

Page 182: ...et 10BASE 2 SCP461 SCP451 Figure Example of Connection between V net Router and SCS Example of Connection between AW810D and SCS L N TM1 220 240V AC 220 240V AC L N CN1 PSU L CN2 PSU R TM1 F030814E ai WAN2 WAN1 for WAN1 for WAN2 AW810D Vnet IP domain side WAN side SCS Vnet IP For L2SW BUS 2 For L2SW BUS 1 L2SW Layer 2 switch CAT5e cable CAT5e cable CAT5e cable HUB HUB Figure Example of Connection ...

Page 183: ...r Module SCP461 SCP451 Turn the power on after connecting the cables to the SCP461 SCP451 When removing the SCP461 SCP451 on line remove it with the cable connected to it Before installing the SCP461 SCP451 on line connect a cable to it Handling communication module for V net router VI451 of Duplexed V net router AVR10D and connecting cable Switch on after connecting a cable to VI451 Remove VI451 ...

Page 184: ...et support Cabinet support Tie wrap Tie wrap V net cables Vnet IP cables Power supply cables Grounding cables VC401 V net coupler modules Use a tie wrap to fix the V net cable onto the support on the side of the VC401 Figure Cabling Diagram for the AVR10D System Nov 27 2015 00 ...

Page 185: ...tor The following is an example of connecting an ESB bus using SEC401 ESB bus coupler module SEC401 can be installed in S2SC70 SSC60 SSC50 and SSC57 F030804 ai Bus 1 Bus 1 Bus 2 Bus 2 SNB10D Connector Unit for ESB bus Connector Unit with terminator for ESB bus ESB bus interface modules SSB401 1 Total number of SNB10D safety node units must be 9 or less when SEC401 is used 2 Length of ESB buses mus...

Page 186: ...terminated ESB Bus communication is available at this condition 1 To connect 10 or more SNB10Ds CFS1350 Node Expansion Package is required The following are examples of ESB bus connection using SEC402 SNB10D F030805 ai SNB10D SNB10D Cabinet 1 rear 1 Length of ESB buses must be 10 m or shorter each from the upper and lower port of SEC402 front ESB bus 1 S2SC70S D SEC402 Cabinet 2 ESB bus 1 Figure E...

Page 187: ...404 S2EN501 Bus1 Bus2 UTP of Cat 5e RJ45 Base Plate for Node Interface Unit S2EN501 S00 Base Plate for Node Interface Unit N ESB Bus Bus1 Bus2 S00 S01 S02 N ESB Bus Figure Example of N ESB Bus Connection IMPORTANT An N ESB bus cable for the ProSafe RS can be routed only in the cabinet or within the cabinets bayed together An optical ESB bus cable must be used instead of an N ESB bus cable when a c...

Page 188: ...le S2EN501 equipped with an optical module to connect between an NIU and NIU F030808 ai Optical ESB Bus N ESB or Optical ESB Bus Bus2 Bus1 to Next NIU Optical ESB Bus S2EN501 S01 S02 NIU NIU S2EN501 S1 S2 S2EN402 Fiber optic Cable Silica based single mode fibers Type LC connector 2 Core N ESB Bus Figure Optical ESB Bus N IO Connection When Chain Connection Nov 27 2015 00 ...

Page 189: ... is possible when connecting SNT401 SNT411 installed on S2SC70 SSC60 SSC50 SSC57 safety control unit or SNT10D unit for Optical ESB bus repeater module to SNT501 SNT511 installed on SNB10D safety node unit Fiber optic cable for ESB bus can be star connected to SNT501 SNT511 Example of not using SNT10D F030809 ai S N T 4 0 1 S N T 4 0 1 S N T 4 0 1 S N T 4 0 1 S E C 4 0 2 S E C 4 0 2 S C P 4 6 1 S ...

Page 190: ...S N T 5 0 1 S N T 5 0 1 P S U P S U I O M I O M I O M I O M I O M I O M S N T 5 0 1 S N T 5 0 1 P S U P S U Fiber optic cable Total length of Fiber optic cable S N T 4 0 1 S S B 4 0 1 A bold frame shows a module with terminator S N T 4 0 1 S N T 4 0 1 S S B 4 0 1 S S B 4 0 1 S S B 4 0 1 S S B 4 0 1 ESB bus ESB bus ESB bus S 2 E N 5 0 1 P S U P S U S 2 E N 5 0 1 NIU S2SC70 Note Max five SNB10Ds are...

Page 191: ...tic cables in the future it is recommended that you reserve sufficient slots in your SNB10D for optical ESB bus repeater modules Example of not using SNT10D S N T 4 0 1 S S B 4 0 1 A bold frame shows a module with terminator F030811 ai Fiber optic cable Wiring with ESB bus and Fiber optic cable CN2 CN1 CN2 CN1 SNT401 SNT401 SNT501 SNT501 SNT501 SNT501 SNT401 SNT401SEC402 SEC402 SSB401 SSB401 SSB40...

Page 192: ...S2SC70D I O M I O M I O M I O M I O M I O M S E C 4 0 2 S E C 4 0 2 S C P 4 6 1 S C P 4 6 1 P S U P S U P S U P S U I O M I O M I O M I O M I O M I O M I O M I O M P S U P S U SNT10D S N T 4 0 1 S N T 4 0 1 S N T 5 0 1 S N T 5 0 1 P S U P S U SNB10D I O M I O M I O M I O M I O M I O M I O M I O M P S U P S U SNT10D S N T 5 0 1 S N T 5 0 1 P S U P S U SNT10D Fiber optic cable Total length of Fiber ...

Page 193: ... LC connector IEC 61754 20 compliant product Cable Silica based single mode fibers JIS C6835 SSMA 9 3 125 IEC 60793 2 50B1 1 Number of cores used Two Fiber optic cables with the temperature rating of an ambient temperature plus 20 C or more must be used Lay fiber optic cables according to the manufacturer s cable handling precautions such as allowable bending radius Secure and wire the fiber optic...

Page 194: ...us cable connector BUS1 F SB bus cable connector BUS2 Connector fixing screws Connector fixing screws Node interface unit side N IO I O unit side N IO I O unit N IO I O unit Node interface unit Figure F SB Bus Connection CAUTION NIU and N IO I O Units can be installed in only the same cabinet When connecting a F SB bus cable to N IO node ensure to keep the minimum bending radius of the cable The m...

Page 195: ...y Control Unit for Vnet IP 100 120 50 or 60 3 240 VA 540 x 103 150 W 220 240 290 VA 24 V DC 7 0 A SSC50D S Duplex Safety Control Unit for Vnet IP 100 120 50 or 60 3 200 VA 432 x 103 120 W 220 240 230 VA 24 V DC 5 5 A SSC50D F Duplex Safety Control Unit for Vnet IP 100 120 50 or 60 3 240 VA 540 x 103 150 W 220 240 290 VA 24 V DC 7 0 A SSC57S S Safety Control Unit for Vnet IP Upstream 100 120 50 or ...

Page 196: ...0 50 or 60 3 80 VA 158 x 103 44 W 220 240 110 VA 24 V DC 1 7 A AW810D Wide Area Communication Router 100 120 50 or 60 3 80 VA 158 x 103 44 W 220 240 110 VA 24 V DC 1 7 A S2NN30D Node Interface Unit 100 240 50 or 60 3 190 VA 90 x 103 25 W 24 V DC 150 W S2BN1D Base Plate 24 V DC 24 W 51 x 103 14 W S2BN4D Base Plate for Barrier MTL System Power 24 V DC 24 W 51 x 103 14 W S2BN4D Base Plate for Barrier...

Page 197: ...mperature type 82 9 168 8 40 23 SSC57D S Duplexed Safety Control Unit 62 5 124 5 30 23 SSC57D F Duplexed Safety Control Unit Wide range temperature type 82 9 168 8 30 23 S2SC70S S Safety Control Unit 62 5 124 5 30 23 S2SC70S F Safety Control Unit Wide range temperature type 82 9 168 8 40 23 S2SC70D S Duplexed Safety Control Unit 62 5 124 5 30 23 S2SC70D F Duplexed Safety Control Unit Wide range te...

Page 198: ...ssing point 60 Hz data are almost the same as the 50 Hz data shown above Note The timing of the maximum primary secondary in rush current varies with devices The restart in rush current after a momentary power failure exceeds the above data and its timing is also different For a system composed of multiple pieces of equipment the in rush current is normally smaller than the total of the in rush cu...

Page 199: ...igital output module 100 120 V AC 4 channels Module isolation 500 50 SDV531 Digital output module 24 V DC 8 channels Module isolation 280 140 SDV53A Digital output module 48 V DC 8 channels Module isolation 290 150 SDV541 Digital output module 24 V DC 16 channels Module isolation 300 150 ESB Bus Interface Module SNT401 Optical ESB Bus Repeater Master Module 500 0 SNT501 Optical ESB Bus Repeater Sl...

Page 200: ...upply 6 3 250 15 250 SSC50S SSC50D Safety Control Unit for 24 V DC power supply 10 250 20 250 SSC57S SSC57D Safety Control Unit for 100 V AC power supply 6 3 250 15 250 SSC57S SSC57D Safety Control Unit for 220 V AC power supply 6 3 250 15 250 SSC57S SSC57D Safety Control Unit for 24 V DC power supply 10 250 20 250 S2SC70S S2SC70D Safety Control Unit for 100 V AC power supply 6 3 250 15 250 S2SC70...

Page 201: ...r durability is shortened compared to those in cleaner atmosphere If there is more dust in addition we have to shorten the cleaning and replacement cycle for filters Control Devices S2SC70 SSC60 SSC50 SSC57 and SNB10D Component Part number Recommended replacement period Replacement by user Remarks Power Supply Module 100 120 V AC power supply SPW481 8 years X Average ambient temperature of 40ºC or...

Page 202: ...ly module SFP optical module 1 Recommended replacement period every four years if in a G3 environment X Can be replaced Cannot be replaced 1 Applies to SNT401 SNT411 SNT501 and SNT511 Control Devices AVR10D AW810D Part names Part numbers Recommended replacement cycle Replacement by user Remarks Aluminum Electrolytic Capacitor 8 years For PW441 PW442 PW444 Average ambient temperature of 40ºC or low...

Page 203: ...ht sides of the cabinet to check that there is no condensation on the modules or defects anywhere in the cabinet No dust remaining inside cabinet It is recommended that you turn on the power in the presence of Yokogawa when turning it on first Post installation Environment Preservation The following precautions should be taken to preserve the proper operating environment after the system has been ...

Page 204: ...Blank Page ...

Page 205: ... Compatibility Contact information for environmental diagnosis is deleted 2 2 Unpacking IMPORTANT Contact information for Condensation is deleted Oct 2018 7th Edition Front page ProSafe RS Logo change Safety Precautions Revision of logo mark description 1 2 Control Room Environment Add note 1 7 Table G3 Environment compatible Products Add A2BM4 2 5 3 DIN Rail Mountable Devices Add A2BM4 and S1XEU4...

Page 206: ...stallation for N IO is added 1 7 S2MDV843 is added 1 8 S2MDV843 is added 3 2 Clerical error correction 3 7 S2MDV843 is added Clerical error correction Oct 2016 2nd Edition Safety Precautions Symbol definitions were revised Symbol Marks of this Technical Information Symbol marks were chaged 1 System Installation Requirements 1 2 Control Room Environment Installation Specification Alt 3000m was adde...

Page 207: ...Written by Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Subject to change without notice ...

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