YOKOGAWA DpharpEJX vigilantplant EJX110 User Manual Download Page 37

IM 01C25B01-01E

8-1

8.  MAINTENANCE

8.

MAINTENANCE

8.1 Overview

WARNING

Since the accumulated process fluid may be
toxic or otherwise harmful, take appropriate care
to avoid contact with the body or inhalation of
vapors when draining condensate or venting
gas from the transmitter pressure-detector
section and even after dismounting the instru-
ment from the process line for maintenance.

Maintenance of the transmitter is easy due to its
modular construction. This chapter describes the
procedures for calibration, adjustment, and the disas-
sembly and reassembly procedures required for
component replacement.

Transmitters are precision instruments. Please carefully
and thoroughly read the following sections for informa-
tion on how to properly handle them while performing
maintenance.

IMPORTANT

• As a rule, maintenance of this transmitter

should be done in a shop that has all the
necessary tools.

• The CPU assembly contains sensitive parts

that can be damaged by static electricity.
Take precautions such as using a grounded
wrist strap when handling electronic parts or
touching the board circuit patterns. Also be
sure to place the removed CPU assembly into
a bag with an antistatic coating.

8.2 Calibration Instruments Se-

lection

Table 8.1 lists the instruments that can be used to
calibrate a transmitter. When selecting an instrument,
consider the required accuracy level. Exercise care
when handling these instruments to ensure they
maintain the specified accuracy.

8.3 Calibration

Use the procedure below to check instrument operation
and accuracy during periodic maintenance or trouble-
shooting.

1) Connect the instruments as shown in figure 8.1 and

warm up the instruments for at least five minutes.

IMPORTANT

• To adjust the transmitter for highest accuracy,

make adjustments with the power supply
voltage and load resistance including leadwire
resistances set close to the conditions under
which the transmitter is installed.

• If the measurement range 0% point is 0 kPa or

shifted in the positive direction (suppressed
zero), the reference pressure should be applied
as shown in the figure.
If the measurement range 0% point is shifted in
the negative direction (elevated zero), the
reference pressure should be applied using a
vacuum pump.

2) Apply reference pressures of 0%, 50%, and 100% of

the measurement range to the transmitter. Calculate
the errors (differences between digital voltmeter
readings and reference pressures) as the pressure is
increased from 0% to 100% and is decreased from
100% to 0%, and confirm that the errors are within
the required accuracy.

Summary of Contents for DpharpEJX vigilantplant EJX110

Page 1: ...User s Manual Y okogawa Electric Corporation EJX110A EJX130A EJX310A EJX430A and EJX440A Differential Pressure and Pressure Transmitters IM 01C25B01 01E IM 01C25B01 01E 5th Edition...

Page 2: ...3 CENELEC ATEX KEMA Certification 2 7 2 9 4 IECEx Certification 2 10 2 10 EMC Conformity Standards 2 11 2 11 Pressure Equipment Directive PED 2 11 2 12 Low Volage Directive 2 12 3 COMPONENT NAMES 3 1...

Page 3: ...nting or Draining Transmitter Pressure detector Section 7 4 7 5 1 Draining Condensate 7 4 7 5 2 Venting Gas 7 4 7 6 Setting the Range Using the Range setting Switch 7 5 8 MAINTENANCE 8 1 8 1 Overview...

Page 4: ...anual are of the EJX110A differential pressure transmitter Users of the other models should bear in mind that certain features of their instru ment will differ from those shown in the illustra tions o...

Page 5: ...ed by an engi neer or technician who has an expert knowledge of this device Operators are not allowed to carry out installation unless they meet this condition With high process temperatures care must...

Page 6: ...contact the Yokogawa representative from which this instrument was purchased or the nearest Yokogawa office If a problem arises with this instrument please inform us of the nature of the problem and...

Page 7: ...Neem indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger SF Kaikkien ATEX Ex...

Page 8: ...cations are written on the name plate attached to the case F0202 EPS Figure 2 2 Name Plate 2 2 Unpacking Keep the transmitter in its original packaging to prevent it from being damaged during shipment...

Page 9: ...g precautions must be observed in order to safely operate the transmitter under pressure a Make sure that all the process connector bolts are tightened firmly b Make sure that there are no leaks in th...

Page 10: ...ed type please refer to IM 01C22T02 01E If a customer makes a repair or modification to an intrinsically safe or explosionproof instrument and the instrument is not restored to its original condition...

Page 11: ...a warning label worded SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY and INSTALL IN ACCORDANCE WITH DOC No IFM022 A12 Note 4 Maintenance and Repair The instrument modification or parts repla...

Page 12: ...ble Standard C22 2 No 0 C22 2 No 0 4 C22 2 No 25 C22 2 No 94 C22 2 No 157 C22 2 No 213 C22 2 No 1010 1 Intrinsically Safe for Class I Division 1 Groups A B C D Class II Division 1 Groups E F G Class I...

Page 13: ...0 to 80 C T5 50 to 70 C T6 Supply Voltage 42 V dc max Output Signal 4 to 20 mA dc Note 2 Wiring For CSA C22 2 All wiring shall comply with Canadian Electrical Code Part I and Local Electrical Codes In...

Page 14: ...ection and Marking code EEx ia IIC T4 Group II Category 1G 1D Ambient Temperature for gas proof 50 to 60 C Process Temperature Tp 120 C max Maximum Surface Temperature for dust proof T85 C Tamb 40 to...

Page 15: ...selected the type of protec tion CENELEC ATEX KEMA Intrinsically Safe Flameproof or CENELEC ATEX Type n for use in hazardous locations Note 1 For the installation of this transmitter once a particular...

Page 16: ...rotection F0211 EPS D D AFTER DE ENERGIZING DELAY 5 MINUTES BEFORE OPENING WHEN THE AMBIENT TEMP 65 C USE THE HEAT RESISTING CABLES 90 C No KEMA 03ATEX2570 EEx d IIC T6 T4 IP66 andIP67 TEMP CLASS T6 T...

Page 17: ...Ui Io Ii Po Pi Co Ci Ccable Lo Li Lcable Voc Vmax Isc Imax Ca Ci Ccable La Li Lcable Uo Io Po Co Lo Voc Isc Ca and La are parameters of barrier Note 3 Installation In any safety barreir used output c...

Page 18: ...tice SEP Models with PE3 Module H Type of Equipment Pressure Accessory Vessel Type of fluid Liquid and Gas Group of fluid 1 and 2 Model EJX110A EJX110A with code PE3 EJX130A EJX130A with code PE3 EJX3...

Page 19: ...door atmosphere Normally only non conductive pollution occurs Occasionally however temporary conductivity caused by condenstaion must be expected 2 Installation Category I Overvoltage category Install...

Page 20: ...e 1 See subsection 9 2 Model and Suffix Codes for details A process connector will not be applied for lower side of EJX430A Note 2 Applicable for BRAIN HART communication type Set the switches as show...

Page 21: ...he process connections refer to section 4 3 With differential pressure transmitters the distance between the impulse piping connection ports is usually 54 mm figure 4 1 By changing the orientation of...

Page 22: ...o slowly and gently unscrew it Then remove and remount it on the opposite side Wrap sealing tape around the drain vent plug threads 1 in the figure below and apply a lubricant to the threads of the dr...

Page 23: ...process connector and drain vent plugs to the opposite side as described in subsection 4 3 F0405 EPS Process connector Setscrew Before After rotating 180 Figure 4 5 Before and After Modification 4 4...

Page 24: ...ion more than the above limit F0407 EPS Vertical impulse piping type Horizontal impulse piping type Pressure detector section Transmitter section Rotate 0 to 180 segments Rotate 0 to 180 segments Tran...

Page 25: ...ces can be changed between 51 mm 54 mm and 57 mm by changing the orientation of the process connectors This is convenient for aligning an impulse line with a process connectors 3 Tightening the Proces...

Page 26: ...e Stop valve 3 valve manifold 3 valve manifold Equalizing valve Equalizing valve Stop valve Impulse piping Impulse piping Stop valve F0503 EPS Figure 5 3 3 Valve Manifold Direct Mounting Type NOTE Aft...

Page 27: ...fference between them 5 Condensate Pots for Steam Flow Measure ment for differential pressure transmitters If the liquid in the impulse piping repeatedly condenses or vaporizes as a result of changes...

Page 28: ...be provided to prevent vibration The impulse piping material used must be compat ible with the process pressure temperature and other conditions A variety of process pressure tap valves main valves ar...

Page 29: ...equivalent b Use shielded wires in areas that are susceptible to electrical noise c In areas with higher or lower ambient temperatures use appropriate wires or cables d In environment where oils solve...

Page 30: ...is required for the transmitter loop The transmitter and distributor are connected as shown below For details of the power supply voltage and load resistance see section 6 6 for communications line re...

Page 31: ...ning sealant to the threads of these fittings for waterproofing After wiring impregnate the fitting with a compound to seal tubing Figure 6 10 Typical Wiring Using Flameproof Metal Conduit 6 5 Groundi...

Page 32: ...here are no liquid leaks in the impulse piping 3 valve manifold transmitter or other components Gauge Absolute Pressure Transmitters 1 Open the tap valve main valve to fill the impulse piping with pro...

Page 33: ...nd Values The parameters related to the following items are set at factory as specified in order Calibration range Integral indicator display Output mode Software damping optional Other parameters lik...

Page 34: ...of the zero adjustment varies with the screw turning speed turn the screw slowly to make a fine adjustment and quickly to make a rough adjustment 2 When you cannot obtain the Low Range Value from the...

Page 35: ...peration you will need to loosen the drain vent screw on the transmitter to completely drain vent any stagnated liquid gas However since draining condensate or bleeding off gas disturbs the pressure m...

Page 36: ...al zero adjustment screw in the desired direction The integral indicator displays the output signal in Note 2 9 Adjust the output signal to 100 5 V DC by rotating the external zero adjustment screw Do...

Page 37: ...static coating 8 2 Calibration Instruments Se lection Table 8 1 lists the instruments that can be used to calibrate a transmitter When selecting an instrument consider the required accuracy level Exer...

Page 38: ...Dead weight gauge tester 25 kPa 2500mmH2O Accuracy 0 03 of setting Select the one having a pressure range close to that of the transmitter T0801 EPS for 0 to 10 kPa for 10 to 0 kPa for 25 to 130 kPa f...

Page 39: ...Shrouding Bolt Shrouding Bolt F0802 EPS Figure 8 2 Shrouding Bolts 8 4 1 Replacing the Integral Indicator CAUTION Cautions for Flameproof Type Transmitters Users are prohibited by law from modifying...

Page 40: ...oove on the bracket on the CPU assem bly Then insert the CPU board assembly straight onto the post in the amplifier case 4 Tighten the two bosses If the transmitter is equipped with an integral indica...

Page 41: ...hown below T0803 EPS Torque N m kgf m Model EJX110A EJX310A EJX430A 17 1 7 EJX130A EJX440A 70 69 Bolts and nuts material code G C J 100 98 3 After the pressure detector section has been reas sembled a...

Page 42: ...isolate the problem and decide what corrective action to take This transmitter is equipped with a self diagnostic function which will be useful in troubleshooting and the transmitter equipped with an...

Page 43: ...ened or closed correctly Is there any pressure leak Is there continuity through the transmitter loop wiring Do the loop numbers match YES NO YES NO NO YES NO NO YES YES NO YES Refer to error message s...

Page 44: ...lation Refer to Section 8 2 when selecting instruments for calibration Fully close equalizing valve and fully open high pressure and low pressure valves Refer to individual model user manuals and conn...

Page 45: ...ule EEPROM problem Amplifier temperature sensor problem Amplifier EEPROM problem Amplifier problem Continues to operate and output Continues to operate and output Continues to operate and output Conti...

Page 46: ...bar D3 1 to 320 2 5 to 320 2 5 to 500 1 to 500 kgf cm2 D4 2 5 to 320 1 to 320 2 5 to 500 T0905 EPS Output Two wire 4 to 20 mA DC output with digital communica tions linear or square root programmable...

Page 47: ...0 248 1 0 14 2 7 0 38 10 1 4 psi abs 100 14 5 Process temperature C F Working pressure kPa abs Applicable range F0901 EPS EJX310A 40 40 0 32 40 104 80 176 120 248 0 1 0 75 0 13 1 1 7 5 100 750 10 75 2...

Page 48: ...ies depending on type of cable used Use the following formula to determine cable length for specific applications L 65 106 R C Cf 10 000 C Where L length in meters or feet R resistance in including ba...

Page 49: ...IM 01C25B01 01E 9 4 9 GENERAL SPECIFICATIONS Connections Refer to MODEL AND SUFFIX CODE Process Connection of Cover Flange models except for EJX440A D IEC61518...

Page 50: ...l communication HART protocol Digital communication FOUNDATION Fieldbus protocol refer to GS 01C25T02 01E Refer to Wetted Parts Material Table below 0 1 to 10 kPa 0 4 to 40 inH2O 0 5 to 100 kPa 2 to 4...

Page 51: ...ping left side high pressure and process connection down side Horizontal piping and right side high pressure Horizontal piping and left side high pressure Bottom process connection left side high pres...

Page 52: ...Rc1 2 female process connector with 1 4 NPT female process connector with 1 2 NPT female process connector without process connector 1 4 NPT female on the cover flanges Cast alluminum alloy ASTM CF 8...

Page 53: ...ation FOUNDATION Fieldbus protocol refer to GS 01C25T02 01E Refer to Wetted Parts Material for EJX130A Table below 1 to 100 kPa 4 to 400 inH2O 5 to 500 kPa 20 to 2000 inH2O Electrical connection Bolts...

Page 54: ...emale two electrical connections and a blind plug M20 female two electrical connections and a blind plug Digital indicator Digital indicator with the range setting switch None 304 SST 2 inch pipe moun...

Page 55: ...and D Class II Division 1 Groups E F and G and Class III Division 1 Hazardous Locations Nonincendive for Class I Division 2 Groups A B C and D Class II Division 2 Groups F and G and Class III Divisio...

Page 56: ...lange Stainless steel tag plate N4 304SST tag plate wired onto transmitter T09913 EPS Transmitter power supply voltage 10 5 to 32 V DC 10 5 to 30 V DC for intrinsically safe type Allowable current Max...

Page 57: ...tion time one minute 1 Material traceability certification per EN 10204 3 1B 2 Applicable for Process connections code 0 and 5 3 Applicable for Process connections code 1 2 3 and 4 4 Applicable for Ca...

Page 58: ...gs High pressure side Low pressure side 39 1 54 110 4 33 54 2 13 12 0 47 77 3 03 69 2 72 138 5 43 2 Electrical connection for code 5 and 9 54 2 13 6 0 23 Vent drain plugs 2 inch pipe O D 60 5 mm Drain...

Page 59: ...3 129 5 08 188 7 40 109 4 29 Low pressure side High pressure side Process connector optional Conduit connection Vent plug Mounting bracket optional 95 3 74 221 8 70 79 3 11 External indicator conduit...

Page 60: ...120 4 72 6 0 23 54 2 13 6 0 23 54 2 13 95 3 74 88 3 46 63 2 48 119 4 69 267 10 51 52 2 05 12 0 47 Vent drain plugs Low pressure side High pressure side 2 inch pipe O D 60 5 mm Electrical connection fo...

Page 61: ...ional 95 3 74 67 2 64 41 1 61 97 3 82 52 2 05 223 9 17 Ground terminal Vent drain plugs External indicator Conduit connection optional Integral indicator optional Zero adjustment Conduit connection Ve...

Page 62: ...09 4 29 Low pressure side High pressure side Process connector optional Open to atomosphere for EJX430A 10 0 39 Conduit connection Vent plug Mounting bracket optional 95 3 74 221 8 70 79 3 11 External...

Page 63: ...19 4 69 267 10 51 52 2 05 27 1 06 12 0 47 Vent drain plugs Low pressure side High pressure side 2 inch pipe O D 60 5 mm Electrical connection for code 5 and 9 Electrical connection for code 5 and 9 95...

Page 64: ...d H capsule of EJX110A 0 to 16 MPa for L capsule and 0 to 32 MPa for EJX130A Display unit is selectable from the units listed in above Calibration Range Units Calibration Range Units Designated differ...

Page 65: ...on non incendive power supply Correct number for Electrical data Ci 6 nF 10 nF 3 1 3 Correct label of the switch in the figure N E Y D Add descriptions in Note 2 4 3 4 4 1 Add description about proces...

Page 66: ...torque Add notes for reassembling EJX130A and EJX440A 8 4 4 Add table for torque 9 1 through 9 18 9 Add specifications codes and dimensions for EJX130A EJX310Aand EJX440A 5th July 2006 2 8 2 9 3 Chan...

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