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10

Assembly

assemblY

tOOls needed

Warning: 

Service on Yeti bicycles requires special 

knowledge and tools.  Yeti Cycles recommends that all 

service and repairs be performed by an authorized Yeti 

dealer.

Rubber Mallet

Two- 5mm allen keys

8mm allen key

Arbor press or vice w/ 
aluminum jaws
Lock-tite thread lock

Range of sockets

Yeti tips

Make sure your tools are in good condition.  A 
worn allen key can round the hex on a bolt 
preventing proper torque.  Be careful when using 
ballpoint allen wrenches for the same reason.

Torque settings are listed throughout the 
instructions.  It is also important to prep all bolt 
threads.  The instructions denote whether to use 
a blue Loctite compound or grease. 

The linkage tool is necessary to properly 
disassemble and reassemble the linkage.  Using 
a hammer to tap out the pin can cause damage 
to the linkage and shock.

Not every tool may be needed for the assembly / 
disassembly of your bike.  The list encompasses 
all the tools necessary to completely assemble 
and disassemble a each bike.

Summary of Contents for KoKoPelli

Page 1: ...Yeti Cycles 600 Corporate Circle Unit D Golden CO USA p 303 278 6909 888 576 9384 www yeticycles com...

Page 2: ...Table of Contents Brand Overview 6 Maintenance Schedule 8 Assembly Overview 10 Assembly 12 Exploded Views 20 Part List 22 Warranty 26 Contact Information 27...

Page 3: ...ponent of your bicycle Be sure to read and understand all Warnings and Cautions Congratulations on your purchase of a new Yeti bicycle We are confident your new bicycle will exceed your expectations f...

Page 4: ...uction on many of the service items listed in the maintenance schedule Torque We have attached a brief list of torque specifications for bolts and components that may need to be tightened while perfor...

Page 5: ...hex on a bolt preventing proper torque Be careful when using ballpoint allen wrenches for the same reason Torque settings are listed throughout the instructions It is also important to prep all bolt t...

Page 6: ...in should be all the way through one of the bosses on one side with about 1 16th of an inch of the pin 10 exposed on the inboard side Place black nylon washer 11 on the exposed inboard Fox pin 10 and...

Page 7: ...slide chainstay 5 main pivot over front triangle 1 main pivot You will have to hold the thrust washers 13 as you do this This fit will be right and may require the installer to work the chainstay 5 s...

Page 8: ...if necessary If the black nylon washers 11 have fallen off the Fox pin 10 then put them back into place in preparation for installing the seatstay 4 19 Figure 6a Dogbone shock 2 3 assembly mounted to...

Page 9: ...threads of a button head 19 and insert the button head 19 and washer 12 into the outboard side of the lower seat stay 4 Thread button head 19 and washer 12 into bolt and tighten to 115 in lbs with a...

Page 10: ...ing R62RS Max 8 1 300020022 Anodozied Insert at Dogbone 9 2 300020017 Garlock 08DP04 Steel Backed Bushing 10 1 100040032 Rear Shock Pivot Pin Thru Shock Dogbone 11 4 300030052 Black Spacer 75 OD x 5 I...

Page 11: ...pivot bolt male yeti 17mm chromemoly 3 200020079 koko 01 02 master rebuild main pivot bushing model 1 300030082 bushing main pivot shaft ins 2 PART NUMBER DESCRIPTION Qty 300020011 bushing tercite x...

Page 12: ...inserts bushing non threaded asr 1 500050015 asr koko chainstay w bearings 1 300020024 bearing r62rs max main pivot koko 2 500070024 chainstay asr koko painted 1 500060001 asr kok0 dogbone kit 00 02...

Page 13: ...rized Yeti dealer together with proof of purchase The above warranties have been in effect since January 2000 All Yeti frames sold prior to that date had a limited 1 one year warranty on the frameset...

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