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8

Maintenance

maintenanCe 

maintenanCe

 

Following these guidelines will help maintain the performance of your bicycle and prevent 

more serious problems from arising.  It is important to remember that service intervals can vary depending 
on climate, trail conditions and riding frequency.

Caution:

 The torque specifications listed should be used as a guide when performing maintenance.  Technological 

advances have made bicycles and bicycle components more complex, and the pace of innovation is increasing.  

Because of these advances, Yeti recommends that you refer to the torque specifications of the manufacture’s component 

you are adjusting.  In order to help minimize the chances of injury, do not perform any maintenance that you are no 

confident can be completed within your abilities.

maintenanCe?

 If you are having trouble with any of the 

maintenance tasks that need to be performed contact your 
local dealer or visit www.parktool.com and check out the 
repair help section. This section contains detailed instruction 
on many of the service items listed in the maintenance 
schedule.

tOrque 

We have attached a brief list of torque specifications for bolts and components that may need to 

be tightened while performing basic maintenance.  This is just a guide.  For specific torque, specifications, 
please contact the component manufacturer directly. 

tOrque speCs

Pivot Bolts

125 -150

Derailleur Hanger Bolts

30 -45

Handlebar Binder Bolt

150 -180

Stem Binder Bolt

175 -260

Seatpost Binder Bolt

150 -180

Saddle Clamp Bolts

175 -250

Rear Derailleur

70 -86

Front Derailleur Clamp

45 -60

Chainring Bolts

88 -132

aCtiOn

weeKlY

mOnthlY

3 mOnths

annuallY

Clean and lube chain

x

Check tire pressure

x

Clean bike of mud and debris (never 

spray water directly into frame or 

components)

x

Check brake function

x

Check shock pressure, if applicable

x

Check for loose bolts and tighten, if 

necessary

x

Check headset and tighten / loosen, if 

necessary 

x

Thoroughly clean pivot points with a 

rag (do not lubricate)

x

Replace brake pads, if necessary

x

Check tires for wear

x

Check spoke tension and retention, if 

necessary

x

Check chain for worn, damaged, or 

loose links, replace chain if necessary

x

Complete tune-up performed by an 

authorized Yeti dealer

x

Summary of Contents for KoKoPelli

Page 1: ...Yeti Cycles 600 Corporate Circle Unit D Golden CO USA p 303 278 6909 888 576 9384 www yeticycles com...

Page 2: ...Table of Contents Brand Overview 6 Maintenance Schedule 8 Assembly Overview 10 Assembly 12 Exploded Views 20 Part List 22 Warranty 26 Contact Information 27...

Page 3: ...ponent of your bicycle Be sure to read and understand all Warnings and Cautions Congratulations on your purchase of a new Yeti bicycle We are confident your new bicycle will exceed your expectations f...

Page 4: ...uction on many of the service items listed in the maintenance schedule Torque We have attached a brief list of torque specifications for bolts and components that may need to be tightened while perfor...

Page 5: ...hex on a bolt preventing proper torque Be careful when using ballpoint allen wrenches for the same reason Torque settings are listed throughout the instructions It is also important to prep all bolt t...

Page 6: ...in should be all the way through one of the bosses on one side with about 1 16th of an inch of the pin 10 exposed on the inboard side Place black nylon washer 11 on the exposed inboard Fox pin 10 and...

Page 7: ...slide chainstay 5 main pivot over front triangle 1 main pivot You will have to hold the thrust washers 13 as you do this This fit will be right and may require the installer to work the chainstay 5 s...

Page 8: ...if necessary If the black nylon washers 11 have fallen off the Fox pin 10 then put them back into place in preparation for installing the seatstay 4 19 Figure 6a Dogbone shock 2 3 assembly mounted to...

Page 9: ...threads of a button head 19 and insert the button head 19 and washer 12 into the outboard side of the lower seat stay 4 Thread button head 19 and washer 12 into bolt and tighten to 115 in lbs with a...

Page 10: ...ing R62RS Max 8 1 300020022 Anodozied Insert at Dogbone 9 2 300020017 Garlock 08DP04 Steel Backed Bushing 10 1 100040032 Rear Shock Pivot Pin Thru Shock Dogbone 11 4 300030052 Black Spacer 75 OD x 5 I...

Page 11: ...pivot bolt male yeti 17mm chromemoly 3 200020079 koko 01 02 master rebuild main pivot bushing model 1 300030082 bushing main pivot shaft ins 2 PART NUMBER DESCRIPTION Qty 300020011 bushing tercite x...

Page 12: ...inserts bushing non threaded asr 1 500050015 asr koko chainstay w bearings 1 300020024 bearing r62rs max main pivot koko 2 500070024 chainstay asr koko painted 1 500060001 asr kok0 dogbone kit 00 02...

Page 13: ...rized Yeti dealer together with proof of purchase The above warranties have been in effect since January 2000 All Yeti frames sold prior to that date had a limited 1 one year warranty on the frameset...

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