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YASKAWA YASNAC i80, Maintenance Manual

The YASKAWA YASNAC i80 Maintenance Manual is a comprehensive guide that equips users with essential information to ensure the smooth operation and longevity of their i80 product. Easily accessible for free download at manualshive.com, this manual assists users in properly maintaining and optimizing the performance of their YASNAC i80.

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ROUTINE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE INSTRUMENTS . . . . ...67

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

ADJUSTMENTS UPON

INSTALLATION

 135

MODULE/UNIT REPLACEMENT 

SETTING AND ADJUSTMENT .

00

.

00

.197

OF EACH MODULE

OPERATIONS OF FIXED FILES . ..203

Summary of Contents for YASNAC i80

Page 1: ...na Dlugosza 2 6 Street 51 162 Wrocław Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS JANCD CP01B JANCDCP01B JANCD CP01B JANCD CP01B YASKAWA ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ...YASNAC i80 CNC SYSTEM FOR MACHINE TOOLS MAINTENANCE MANUAL v YASUAW14 ...

Page 4: ...intenance opera tion refer to following YASNAC i80 documents for additional the information YASNAC i80 PLC SYSTEM T OE C843 11 1 YASNAC i80M SPECIFICATIONS SIE C843 11 30 YASNAC i80L SPECIFICATIONS S IE C843 11 20 YASNAC i80M INSTRUCTION MANUAL T OE C843 11 30 YASNAC i80M INSTRUCTION MANUAL APPENDIX TOE C843 11 31 YASNAC i80L INSTRUCTION MANUAL T OE C843 11 20 YASNAC i80L INSTRUCTION MANUAL APPEND...

Page 5: ...INSPECTION 57 MAINTENANCE INSTRUMENTS 67 TROUBLESHOOTING 69 ADJUSTMENTS UPON INSTALLATION 135 MODULE UNIT REPLACEMENT 0 43 PROCEDURE SETTING AND ADJUSTMENT 00 00 197 OF EACH MODULE OPERATIONS OF FIXED FILES 203 i ...

Page 6: ...ALARM 1099 TEMPERATURE ALARM INSIDE THE PANEL 88 4 2 5 ALARMS 2061 T02068 ZERO POINT RETURN AREA ERROR 89 4 2 6 ALARMS 2071 T02078 2081T0 2088 REFERENCE POINT RETURN AREA ERROR 00 OO C 90 4 2 7 ALARMS 2101 T02108 P SET ERROR O 000 O CO 91 4 2 8 ALARM 3000 SERVO UNREADY s 92 4 2 9 ALARM 3001 CONTROL NOT READY 000 o c OOO o coo o 92 4 2 1 0ALARM3002 EMERGENCY STOP 93 4 2 11 ALARMS 3041 T03048 EXCESS...

Page 7: ... 3 3 CRT SCREEN DOES NOT DISPLAY 113 4 3 4 HANDLE MODE OPERATION FAULTY O O O 00 OO 113 4 3 5 MANuALJOG M0DE0PERATIoN Faulty 115 4 3 6 MANUAL RAPID MODE OPERATION FAULTY OO O C O ll7 4 3 7 MANUAL ZERO RETURN OPERATIoN FAuLTy 119 4 3 8 CYCLE START FAILURE 00C 120 4 3 9 OPERATION IS NOT AVAILABLE WITH GO1 G02 OR G03 0 0 0 c o c 121 4 3 1 OSPINDLE DOES NOT ROTATE 1 22 4 3 119 CRT SCREEN IS DARK O O O...

Page 8: ... o o e o oooo ooo 174 6 1 17 MODEL JANCD FC430 OO O O O O CC OO O O CO OOOO 176 6 1 18 MODEL JANCD FC440 178 6 1 19 BACK BOARD MODELS JANCD FCOO1 FCO02 FC050 FC052 180 6 1 20 11 SLOT BACK BOARD MODEL JANCD FCO06 O O O 182 6 2 MACHINE CONTROL STATION 00 O o coo c oo o o oo oooo 184 6 2 1 9 AMGC CONTROL PANEL MODEL JZNC IOPO1 COO O OOOOO CO O OO 184 6 2 1 lMODEL JANCD FC900B O 0 O O OOOOo ooc oo o 1...

Page 9: ...o ALARMs3301 T03305 OVERCURRENT 4 4 2 2l ALARMS 3311 TO 3315 MCCB TRIP 4 4 2 22 ALARMS 3321 T03325 REGENERATIVE ERROR 4 4 2 23 ALARMs3331 T03335 0VERV0LTAGE 4 4 2 24 ALARMs3341 T03345 UNDERV0LTAGE 4 4 2 25 ALARMS 3351 T03355 HEAT SINK OVERHEAT 4 4 2 26 ALARMS 3361 TO 3365 WIRE BREAK IN CURRENT INSTRUCTION CABLE 4 4 2 27 ALARMs3371 T03375 M1SSING PHASE 4 4 2 28 BACK BOARD MODELS JANCD FCOO1 FCO02 F...

Page 10: ...EL JANCD FC950 l 6 6 2 2 1 191 MODEL JANCD FC951 6 6 2 2 2 l93 MODULE UNIT REPLACEMENT PROCEDURE 6 143 NC RACK 6 6 1 144 9 AMGCCONTROL PANEL MODEL JZNC IOPO1 6 6 2 1 184 9 CRT SCREEN IS DARK 4 4 3 11 123 9 MONOCHROME GRAPHIC CRT UNIT MDT948 3B 6 6 2 1 4 189 OPERATION IS NOT AVAILABLE WITH GOI G02 OR G03 4 4 3 9 121 OPERATIONS OF FIXED FILES 8 2o3 OUTLINE 1 1 OUTLINE OF DISPLAY C 4 4 5 1 130 POWER ...

Page 11: ...linking of alarm displays Also the same precedure can be executed on machine sequence for the application of built in type program mable controller 2 ON OF F SIGNAL of Input to NC Output from NC can be d i s p l a y e d w i t h D G N 3 S e t t i n g v a l u e o f v a r i o u s p a r a m e t e r s s u c h a s accel decel t i m e c o n s t a n t a n d r a p i d s p e e d c a n b e c h e c k e d o n ...

Page 12: ... OH z F DRIVE UNIT CONTROL UNIT 2 u lb ok 7 a ZIn L DIGITAL o v AC SERVO R POWER I DRIVE UNIT s INPUT T UNIT 1 GENERAL L DIGITAL PURPOSE AC SERVO 1 0 MODULE DRIVE UNIT J lst AXIS MOTOR 2nd AXIS MOTOR 3 d AXIS MOTOR d SPINDLE CONTROL CABINET DRIVE SPINDLE UNIT MOTOR Fig 1 1 Component Arrangement of YASNACi 2 ...

Page 13: ...NDLER TRANSF RME T POWER TAPE READER I I J IODULE IZU02 MACHINE CONTROL STATION 48 IN POINTS T 16 IN 32 OUT POINTS 1 232C 1 0 UNIT L HIGH VOLTAGE UNIT 40 OUT POINTS 8 IN 8 OUT POINTS 24 IN 16 OUT POINTS 40 IN POINTS 40 IN POINTS 32 OUT POINTS 40 OUT POINTS 8 IN 8 OUT POINTS 24 IN 16 OUT POINTS 40 IN POINTS 40 IN POINTS 32 OUT POINTS DIRECT INOUT EXT POWER L ON ESP SPINp LE SVM I 200 vA Fig 1 2 Int...

Page 14: ...WER RS 232C r 28016 2 TAPE READER u CN14 zcl 8 IN 8 OUT POINTS H JANcD CN3 24 IN 16 OUT POINTS F c800 CN4 40 IN POINTS CN5 40 IN POINTS CN1l CN6 32 OUT POINTS l O MODULE CN12 CNI 40 OUT POINTS c CN2 6 IN 8 OUT POINTS JAN CD CN3 24 IN 16 OUT POINTS Fc600 CN4 40 IN POINTS CN13 CN5 40 IN POINTS CN11 CN6 32 OUT POINTS CNS4 CNS3 CNS2 CNA1 I OIRECT IN OUT CNA2 I CNA3 CNB1 CNA4 CNB2 CNB3 CND1 CND2 SPIN D...

Page 15: ...PE READ R fiODUL I 0 JE m indicates optional MACHINE CONTROL STATION 16 IN 32 OUT POINTS 232C l O U N I T L _ _ HIGH VOLTAGE UNIT 1 0 M O D U L E Dl NTs CN3 JAN CD 24 IN 16 OUT POINTS FC800 CN4 40 IN POINTS c CN5 40 IN POINTS c CN1l CN6 32 OUT POINTS l O M O D U L E B CN12 CN1 40 OUT POINTS CN14 2 8 IN 8 OUT POINTS CN3 JANCD 24 IN 16 OUT POINTS Fc600 CN4 40 IN POINTS c 5 40 IN POINTS c 6 b i 320uT...

Page 16: ...TRANs Fnn MPn CN3 24 IN 16 OUT POINTS JAN CD FCBOO CN4 40 IN POINTS oM ti lNTS CN3 24 IN 16 OUT POINTS JAN CD FCBOO c N 4 40 IN POINTS CN c 40 IN POINTS CN1l CN6 32 OUT POINTS DIRECT lN OUT p c o 1 COMU MODULE I FILE MODULE S M E M M O D U L E S M O N M O D U L E DLERm J I TAPE READER I I I SPIN DLE CONTROL MODULE 1 JANCD FC31O CN35 No 1 CN34 POWER MODULE ais CN03 CN04 NO1 CN02 cNo5 I I I m inciic...

Page 17: ... 4 u u 1 0 MOOUL m CN12 CN1 n 14 N D I DIRECT lN OUT a SERVO UN I 0 N13RD AX SERVO UN I N1 2ND AX MOTOR 2N D CN2 ERVO UNIT F N1 1S A X I S CN2 m mMG MODULE CNB3 im CND1 AXIS CONTROL M O D U L E n 7 SERVO UN I CN32 N1 6TH AXIS m CN2 CN02 JANCD FC30f3B 31 SERVO uNIT No 1 NW N1 5TH AX I CN2 AXIS CONTROL MODULE n SERVO UNIT CN32 N1 4TH AX I m CND3 JANCD 31 CN2 FC3CQB NO 2 CN30 CND41SR 1 b 4 2ND SPINDL...

Page 18: ...Ts T g2 2 v APE READER c ua IB c CN2 8 IN 8 OUT POINTS CN3 24 IN 18 OUT POINTS JAN CD FC800 cN4 40 IN POINTS fl cN13 cN5 40 IN POINTS 1 NIF MODULE COMU MODULE C N S 4 1 I 1 uu 32 OUT POINTS I I DIRECT lN OUT 1 Im MMON MODULE CNA4 JANCD CN27 CN82 WB C N2 6 JAN CD Ifi I lb MG MODULE CNB3 CND1 a AXIS CONTROL MODULE u 1 7 1s CN2 m r SERVO UNIT N1 4TH AXIS CN2 m I I N02 c o NDLE CONTROL MODULE 1 I N I ...

Page 19: ...LC MODULE L m D AXIS CONTROL i TAPE READER r I o MODULE HIGH VOLTAGE UNIT D r OUT 40 POINTS u CN14 c N 2 IN 8 POINTS OUT 8 POINTS IN 24 WINTS OUT 16 POINTS F F Ts L b l la CN12 CN1 OUT 40 POINTS CN14 CN2 IN 8 POINTS OUT 8 POINTS CN3 IN 24 POINTS OUT 16 POINTS JANCD FC800 cN4 IN 40 POINTS CN13 CN5 IN 40 mlNTS nmu OUT 32 POINTS DIRECT IWOUT POWER MODULE a CPS12 CN03 CNM CM CN02 CNK VAC EXT POWER AON...

Page 20: ...GE UNIT TAPE ANDLER T R A N S F O R M E R POWER q z TAPE READER PLC MODULE m L INTEXB MODULE r MOTION MODULE I mug JANCD CN27 FC CN26 CN35 CN24 AXIS CONTROL MODULE I CN32 JANCD FC CN31 No 1 CNm I u A D cN3 IN 24 lNTS OUT 16 POINTS CN4 IN 40 lNTS E CN13 CN5 IN 40 POINTS CN1l CN6 OUT 32 POINTS 1 0 MODULE ms fl uT NTs dcN13 cN56 IN4DPOINTS UMD I 0 u T 3 2 p 0 N T s DIRECT lN OUT EX7 POWER I POWER MOD...

Page 21: ... control 6 axes spindle control 2 axes rack for ACGC multiaxis JZNC IOPOIE DUN20280 9 black and white CRT lHPG panel with 1 0 JZNC IOP1lE DUN2031O 14 color CRT without panel 1 0 JANCD FC8001 DTN8150 I 112 point input 96 point source output JZNC IAU02 1 DUN20820 Separated type panel 1 0 unit lHPG JZNC IAU02 2 DUN20830 Separated type panel 1 0 unit 2HPG JZNC IAU02 3 DUN20840 Separated type panel 1 0...

Page 22: ... I Approx mass 7 5 kg q 9 When replacing the battery for backup remove the battery cover one at each side 9 9 AMGC Multiaxis Model JZNC IRK04 1111 A c 6 1111 q BATTERY FO BACKUP k 115 BATTERY COVER 4 145 260 Approx mass 8 0 kg q a When replacing the battery for backup remove the battery cover one at each side 12 ...

Page 23: ...0 370 When replacina the battery for backup remove the battery cover Approx mass 12 kg two on the ra 9 AMGC Multiaxis Model JZNC IRK41 174 BATTERY COVER _ i _ c 1 1 r I o i 1 111 j 111 111 c r 0 Y s SPACE FOR MAINTENANCE 6 In 345 7 113 157 3 SPACE FOR CABLES 270 370 J _ When replacing the battery for backup remove the battery cover Ppr x ass 2 g two on the rack ...

Page 24: ...Approx mass 9 0 k g q When replacing the battery for backup remove the battery cover two at the left side and one at the right side Rack for 14 ACGC Model JZNC IRK58 9 BATTERY COVER Ill Q u Approx mass 10 kg D When replacing the battery for backup remove the battery cover two at the left side and one at the right side 14 ...

Page 25: ...2 When the thickness of the operation panel mounting 170 170 170 I material is 8 mm or more Notch the slash portion with a depth of 8 mm or more Boerd Name Connector Bot Number c JANCD FC900B CN12 CN21 MR 20 CN22 MR 20 CN23 MR 20 CN24 MR 50 JANCD FC903 CN25 MR 50 CN26 MR CN27 17SE CN28 17 CN29 17 No cable connector is supplied User must provide an equivalent connector M3 T A P OPERATi N PANEL M O ...

Page 26: ...1 2 COMPONENTS Cent d 16 14 ACGC Operation Panel Model JZNC IOP1l E u v d 1 2 0 a L ...

Page 27: ... fa Processing Diagram 6 AC z t 240 Conr Nurr vcr utlile lur CN21 MR 20RFD2 MRP 20M01 Used for HANDLE PG CN22 MR 20RFD2 MRP 20M01 Used for HANDLE PG CN23 MR 20RFD2 MRP 20M01 Used for HANDLE PG CN24 MR 50RMD2 MRP 50F01 Used for panel 1 0 CN25 MR 50RMD2 MRP 50F01 Used for panel 1 0 CN26 M R 20RMD2 M R P 2 0 F 0 1 Used for remote 1 0 CN27 17 JE 13090 37 17JE 23090 02 D8B Used for panel RS 232C CN28 1...

Page 28: ...NTS Cent d Tape Reader Unit Power Built in Type Model JZNC IAU51 POWER TERMINAL BLOCK MANUAL FEED 4 M4 TAP HOLE Mounting Hole Processing Diagram r u 1 7 OR LESS SWITCH PAINT SILVER METALLIC PAINT DIMENSIONS IN mm ...

Page 29: ... DTN6470 SMON S y s t e m m a n a g e m e n t JAN CD FC21O 1 I DTN6850 I PLC I Sequence controller without RS 232C JAN CD FC224 I DTN9450 I INTEX3 NC program analysis JAN CD FC221 I DTN801O I ROMS I ROM board two boards for model FC224 are used J A N C D F C 2 3 0 B I DTN8490 I MMON I Motion management JAN CD FC242 I DTN1026O I MG I Data distribution JAN CD FC300B 31 D T N 8 5 7 0 A X 1 I Feed con...

Page 30: ... I A om o amvr _ fi___ n ___ __n__n WI c ___________ ...

Page 31: ... M o d e l JAN CD FC190 1 Approx mass 0 32 kg M o d e l JAN CD FC200 Approx mass 0 3 kg be _____ _ _ _ __ a 21 ...

Page 32: ...1 2 COMPONENTS Cent d Sequence Controller Model JANCD r 4 FC21O 1 6 Approx mass 0 28 kg Model JAN CD FC224 NC program analysis Approx mass 0 42kg L L 2 z _________ 1 JL __ _ _ m 22 ...

Page 33: ... ROM Board Model JANCD FC221 5 Approx mass 0 07 kg M o d e l JANCD FC230B Approx mass 0 28 kg G J 01 0 FC221 23 ...

Page 34: ...1 2 COMPONENTS Cent d Model JANCD FC242 Approx mass 0 26 kg _ Model JANCD FC300B 3 Feed control 3 axes 1 Approx mass 0 34 kg Y L 24 ...

Page 35: ... Model JAN CD FC31O 1 Spindle control 1 axis Approx mass 0 24 kg 4 q ___ _ _ __ R x a FC31 O L 25 ...

Page 36: ... 1 DTN7020 SMEM FC200 memory RAM 384kB JAN CD FC200 DTN6470 SMON System management JAN CD F C21O 1 DTN6850 PLC Sequence controller without RS 232C JAN CD FC222 I DTN8110 I INTEX2 NC p r o g r a m a n a l y s i s JAN CD FC221 DTN801O ROMS ROM board two boards for model FC222 are used JAN CD F C230B DTN8490 MMON Motion management JAN CD FC241 DTN8520 MG2 Data distribution JANCD FC300B 31 I TN8570 I ...

Page 37: ... CD FCO02 9 w I 1 Approx mass 2 26 kg JANCD FC1OOC JANCD FC21O 1 JANCD FC230B JANCD FC190 1 JANCD FC221 JANCD FC300B 3 JANCD FC200 I I For the models description shown above see Table 1 2 and for the model JANCD FC222 see Table 1 11 27 ...

Page 38: ...1 2 COMPONENTS Cent d c Model JAN CD FC31O 2 Spindle control 2 axes Approx mass 0 2 kg Model JAN CD FC241 Approx mass 0 28 kg I n 2 FC241 28 ...

Page 39: ...AN CD FC200 DTN6470 SMON System management JAN CD FC21O 1 DTN6850 PLC System controller without RS 232C JAN CD FC250 DTN1018O INTEXB NC program analysis JAN CD F C260 1 DTN102OO MOTION Motion management data distribution spindle control 1 axis JAN CD F C300B 3 DTN8570 AX1 Feed control 3 axes Model JANCD FCO06 Approx mass 4 93 kg o 0 0 0 I I II II I I I I I I I I I I I I 1 1 _________ _____________...

Page 40: ...1 2 COMPONENTS Cent d M o d e l JANCD FC191 I _ r 01 3 1 I I II II II Onmaaaummm On Approx mass 0 25 kg Model JANCD FC250 Approx mass 0 27 kg E FC191 I I H FC250 I ...

Page 41: ... Model JANCD FC260 I Ha Approx mass 0 34 kg 1 ...

Page 42: ... SMEM2 FC200 memory RAM384kB JAN CD FC200 SMON System management JAN CD F C21O 1 PLC Sequence controller without RS 232C NC program analysis JAN CD FC250 INTEXB Motion management data distribution spindle control 1 axis JAN CD F C260 1 MOTION JAN CD FC300B AX1 Feed control 3 axes JAN CD F C31O I AX2 Spindle control 3 axes JANCD FC1OOC JANCD FC200 JANCD FC21O 1 JANCD FC300B 3 JANCD FC31O 1 For the ...

Page 43: ...NCD FC265 _ q __T an lo 10 00 I 3D 3Q 0 00 I I a 1 I t l I j 10 I l II 3 l 1 II 1 1 1 1 t I _ _ _ _ _ _ _ _ _ _ _ _ _ _ ____ L__________________ F II II This figure shows model JANCD FC265 attached to model JANCD FC260 Approx mass 0 11 kg only JANCD FC265 board II 8 I I I ill II II II 11 II II B FC251 I I D FC265 a 33 ...

Page 44: ... DTN7090 DTN7080 DTN801O DTN8040 DTN7060 DTN7070 Abbreviation Remarks CPS 5V 21A 24V 1 5A 12V 1 3A 12V 0 3A ABB1 ACGC16 slot back board SMEM FC200 memory RAM 384kB SMON System management PLC Sequence controller without RS 232C INTEX3 NC program analysis ROMS ROM board two boards for model FC224 are used MMON Motion management MG Data distribution AX1 Feed control 3 axes AX2 Spindle control 1 axis ...

Page 45: ... rl v JANCD Fc050 1 B r 1 2 q 11 ...

Page 46: ...36 1 2 COMPONENTS Cent d 9 ACGC NC Interface module Model JAN CD FC400 Approx mass 0 28 kg ACGC Main Modul Model JANCD FC41O Approx mass 0 46 kg e ...

Page 47: ... R O M B o a r d M o d e l JANCD FC221 Approx mass 0 07 kg ACGC Graphic Control Module Model JANCD 4 FC420 Approx mass 0 28 kg JANCD FC22 f 37 ...

Page 48: ...1 2 COMPONENTS Cent d ACGC Application Memory Module Model JANCD FC430 A C G C Memor Model JL ODOI e Approx mass 0 28 kg l Application y Module JANCD FC44 Approx mass 0 28 kg 38 ...

Page 49: ...JAN CD FC221 I DTN801O ROMS ROM board two boards for model FC222 are used JAN CD FC230B I D T N 8 4 9 0 I M M O N I Motion management JAN CD FC241 I DTN8520 I MG I Data distribution JANCD FC300B 31 I TN8570 I A X 1 Feed control 3 axes JANCD FC31O 2 I DTN6730 A X 2 Spindle control 2 axes JANCD FC400 DTN7090 NIF ACGC NC interface module JAN CD FC41O I DTN7080 I ACP I ACGC main module JANCD FC221 I D...

Page 50: ... JANCD FC300B 3 JANCD FC200 JANCD FC230B JANCD FC21O 1 For the models description shown above see Table 1 2 For the models description shown above see Table 1 3 JANCD FC400 JANCD FC420 JANCD FC41O JANCD FC430 JANCD FC221 JANCD FC440 For the models description shown above see Table 1 6 ...

Page 51: ... Panel interface for CRT JAN CD FC901 DTN6670 FKEY Function keyboard JAN CD F C903 1 DTN8080 PI02 Panel 1 0 lHPG MD T948B 3B CRT16 9 monochrome graphic CRT unit D E9400035 SW825 Keyboard unit PaneI Interface Model JANCD FC900B 4 Approx mass 0 2 kg P a n e l 1 0 Model JANCD FC903 1 4 4 CN 7 7 E 37 e Approx mass 0 3 kg ...

Page 52: ... TX1424AD CRT13 14 monochrome graphic CRT unit DE8412739 I SW826 I Keyboard unit Panel Interface M o d e l JANCD FC950 1 r Approx mass 0 18 kg 1 O JZNC IAU51 Module Table 1 10 JZNC IAU51 M o d u l e Supply Code Abbreviation Remarks RED18 RS 232C tape reader Model MO DE L2801 B 2 EYG300 55GTL MOD EL1500 AVR904 I I Composite power for 5 24V tape reader RED14 I I Option MOD EL1402 1 RED13 I I Option ...

Page 53: ... FC200 memory RAM 640kB DTN1OO5O SMEM2 FC200 memory RAM 384kB with printer I F DTN1OO6O SMEM2 FC200 memory RAM 640kB with printer I F DTN6500 PLC Sequence controller 2 CH RS 232C DTN811O INTEX2 NC program analysis With extended CPU DTN6820 FG Interpolation computing element x I DTN6590 FG Interpolation computing element x 2 DTN1018O I NC program analysis with high performance INTEXB2 CPU DTN1024O ...

Page 54: ...PONENTS Cent d Communication Module Model JANCD FC1l O Approx mass 0 31 kg Expanded RAM Model JANCD FCI 20 11 q I w t I Ill 1 11 1 111 1 1 11 1 111 111 11 1 111 1 1 1 1 Q I _ Approx mass 0 27 kg u B FC 120 44 ...

Page 55: ... Sequence Controller Model JANCD 4 FC21 O 2 Approx mass 0 32 kg NC Program Analysis Model JANCD FC222 Approx mass 0 42 kg r 1 1 I 45 ...

Page 56: ...ontrol Model JANCD FC401 T h i s f i g u r e s h o w s m o d e l JANCD FC401 9 attached to model JANCD FC400 c Approx mass 0 22 kg L___ ____________ ____ _ __ _ _ ACGC Debug Memory Module Model JAN CD FC470 Approx mass 0 35kg L L L L 0 D I ...

Page 57: ...C903 2 and 3 2 w m 1 I 1 I No CN23 for JANCD FC903 2 Panel Interface Models JAN CD FC950 2 3 and 4 r q M o d e l JANCD FC950 2 h a s n o C N E M o d e l JANCD FC950 3 r has ho CND Model JANCD FC950 4 h a s C N D a n d C N E L 47 ...

Page 58: ...AGE D 02AS I USAGE D 03AS I USA GE D 05AS G Series B USA GE D 09AS USA GE D 12AS USA GE D 20AS USA GE D 30AS USA GE D 44AS USASEM 15AS USASEM 30AS USA DE D 05ES t USA DE D 1OES D Series USA DE D 15ES USA DE D 22ES USA DE D 37ES USA REM OICS USA REM 02CS R S e r i e s U S A REM 03CS USA REM 05CS I USA REM 07CS SE RVOPACK CACR IR 35SC 10SC 15SC 20SC 30SC 44SC o 0 0 0 0 I I I 0 0 0 0 0 0 0 0 010 0 0 ...

Page 59: ...2AS USA GE D 20AS US AGE D 30AS USA GE D 44AS USASEM 05AS USASEM 30AS USA DE D 05ES USA DE D 1OES D Series USA DE D 15ES USA DE D 22ES USA DE D 37ES R S e r i e s U S A REM 05CS U S A REM 07CS 05SB 10SB 15SB 20SB I 30SB I 44SB 1 I I I I n u o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Applicable Encoder Type for Motor Models I Encoder Tv e Motor Model 15 bit Absolute 15 bit New type 17 bit Absolu...

Page 60: ...UND TAP 2 M4 NAME PLATE EXTERNAL TERM IN L TERMINAL SCREW M4 SE RVOPACK Connector Model Manufacturer CN1 MR 20RFA Honda Communication Industry Co Ltd CN2 MR 20RMA Honda Communication Industry Co Ltd Approx mass 5 5kg PACKING 4 M6 MOUNTING HOLE HEAT SINK CLIPPING HOLE u 100 Mounting Hole Processing Diagram 50 ...

Page 61: ...OUND TAP 2 M4 m NAM EPLATk ixTERNAL TERMINAL TERMINAI S C R E W M 4 n 4 M TC R GT SE RVOPACK Connector Model Manufacturer Honda Communication uNT N Ho w CN1 MR 20RFA Industry Co Ltd Mounting Hole Processing Diagram N2 MR 20RMA Honda Communication Industry Co Ltd Approx mass 9kg 51 ...

Page 62: ...GROUND TAP 2 M 4 N AMEPLATE ExTERNAL T E R MINAL TERMINAL scREW M4 n C O G Q I I SE RVOPACK Connector Model M a n u f a c t u r e r 4 M u MOUNTING HOLE w CN1 Honda Communication 23 MR 20RFA 100 Industry Co Ltd 146 CN2 MR 20RMA Honda Communication Mounting Hole Processing Diagram Industry Co Ltd 52 ...

Page 63: ...nication 1 Industry Co Ltd 1111 ii 1111 II 1111 II 1111 1111 II II II I l 1111 II II II II 1111 II II 1111 II II II II 1111 II 1111 II 1111 II II II _ _ II II II t 4 II II Ii et _ __ A MOUNTING PL4TE ti J i 1 Ilo 1 1 I 1 n CUPPING WLE u 2 3 4 M 4H 100 MOUNTING HOLE 134 Mounting Hole Processing Diagram CN2 MR 20RMA Honda Communication Industry Co Ltd ...

Page 64: ...end UAASKA 04CA3 Foot mounted type CIMR MTIII 5 5K UAASKA 06CA1 Flanged end UAASKA 06CA3 Foot mounted type CIMR MTIII 7 5K UAASKA 08CA1 Flanged end UAASKA 08CA3 Foot mounted type CIMR MTIII ll K I i UAASKA llCA1 Flanged end UAASKA 11CA3 Foot mounted type CIMR MTIII 15K UAASKA 15CA1 Flanged end UAASKA 15CA3 Foot mounted type M o d e l s C I M R M T I I I 3 7 K 5 5K 7 5K Models CIMR MTIII ll K 15K 5...

Page 65: ...MR VMS2011 UAASKA 15CZ1 Flanged end UAASKA 15CZ3 Foot mounted type UAASKA 19CZ1 Flanged end UAASKA 19CZ3 Foot mounted type UAASKA 22CZ1 Flanged end UAASKA 22CZ3 Foot mounted tvDe CIMR VMS2015 CIMR VMS2018 CIMR VMS2022 UAASKJ 30CZ1 Flanged end UAASKJ 30CZ3 Foot mounted type CIMR VMS2030 9 In panel Mounted Type 9 Heat Sink External Cooling Type SO OR MORE W OR MORE 7 W OR MORE SD OR MORE UR m w MTG ...

Page 66: ...nit Table 1 16 Maintenance Unit Model Supply Code Abbreviation Remarks JZNC IDU03 DUN20560 ISD Sequence ladder editing unit JZNC IDU04 DUN20290 FDC FDD unit for developing ACGC JZNC IDU05 DUN20770 AXIM Monitor board for software support 56 ...

Page 67: ... to keep the equipment in optimum operating condition for an extended period CONTENTS 2 ROUTINE INSPECTION SCHEDULE 5 7 2 1 ROUTINE INSPECTION O O 5 8 2 2 TAPE READER MAINTENANCE OOO C 0000 C O O 59 2 3 CONTROL PANEL O 00 C OF 60 I 2 4 AC SERVOMOTOR CCS O O C O OOO O O O O 6 2 2 5 BATTERY O O C O C O O O O 00 O 63 ...

Page 68: ...ble Servo inspection m o t o r M o t o r C o n t a m i n a t i o n Daily or as and Breakage o 0 Visual inspection required Check if alarm for Battery At power on c o BATTERY is disDlaved I on CRT screen Except for those checks which can be made with the NC in the energized state such as checks for external cleanliness Completely vibration and noise be sure Turned OFF to turn off the power supply t...

Page 69: ...bsolute alcohol Also clean the tape guide and the tape retainer o a Remove the dust if any on top of LED light o source with a blower TENSION brush u lubricating of Tension Arm Fig 2 1 8 inch Tape Reel haft as Required or the control with 6 inch 0 When trouble occurs in r 8 inch diameter reels feeding or winding tape ubricate the shaft end of with 8 inch diameter reels en sion arm when the open th...

Page 70: ...7 close the door and fasten door locks two per door securely using the key o m provided No YEOO1 D O O R When opening or closing insert the key all the way into the keyhole and turn until it clicks approximately a quarter turn The key can be removed from an open or closed position OPEN POSITION CLOSEDPOSTON3 LosEDposToN CLOSED t OPEN POSITION Left Hand Hinged Door Right Hand Hinged Door Movable pa...

Page 71: ...acking damaged b Check if the inside of en closure is dusty Clean it if necessary c Dusty Check for any opening in the door base with the doors shut tightly Is any opening found Constant execution of the maintenance work described above will keep YASNAC i80 in optimum condition for an extended period 61 ...

Page 72: ...stening stick is recom mended If any abnormali t y is found contact main tenance personnel immediate ly 2 Motor Contamination and Damage daily or as required Checking visually for contamination and damage Check the motor exterior visually If dirt or damage should be observed inspect the motor by removing the machine cover Refer to the machine manufacturer s manual 4 62 ...

Page 73: ... When replacing the battery be sure to contact your YASKAWA representative x Replacing Procedure Depress the POWER OFF o pushbutton If a door interlock switch is provided turn it OFF The power can be turned ON with the door open Open the door so that the NC rack model JZNC IRK j is visible Turn power ON Check if the LED on the model JANCD FC200 model JANCD FC300B and model JANCD FC400 boards goes ...

Page 74: ...the battery Fig 2 3 A r r a n g e m e n t o f L E D a n d B a t t e r y 9 AMGC NC Rack 1 I I I r J 1 L 1 a Battery for ACGC memory Fig 2 4 I 3attery Layout 14 ACGC NC Rack 1 Three types of batteries are available for NC memory for absolute encoder and for ACGC memory 64 ...

Page 75: ...this point Battery model ER6V3 Supply code BA507 Turn the power OFF Use a screwdriver to remove the screws and remove the battery cover Remove the battery mounted in the holder Put the new battery in the holder and set the connector The direction of the connector does not matter Poor connection will not cause conduction See Fig 2 6 CORRECT CORRECT WRONG Fig 2 6 Battery Connection 65 ...

Page 76: ... JANCD FC400 boards goes OFF a If they are still illuminated it is due to an improper battery connection or a defective battery When any of alarms 2121 and after encoder battery error occurs DGN 35024 BALM is not output When DGN 35024 BALM is output the LED goes on only in the case where the CMOS backup battery is exhausted This battery differs from the encoder battery 66 ...

Page 77: ...3 MAINTENANCE INSTRUMENTS This section describes maintenance instruments 3 MAINTENANCE CONTENTS lNSTRUM EN TS 000 OCCOOO O 67 ...

Page 78: ...0 VDC To measure DC power Digital Meter Tolerance 2 voltages Up to multiples of 10 MQ To measure currents Tolerance 5 etc 2 3 4 MULTI PURPOSE Tools DIGITAL METER Phillips screwdrivers PHILLIPS SCREWDRIVER large medium and smal 1 Standard screwdrivers medium and small ROM extractor IC EXTRACTOR model GX 6 STANDARD SCREWDRIVER Chemicals Cleaning agent for tape reader absolute alcohol h3 Maintenance ...

Page 79: ...C C O 77 ALARMS 0010 AND 0011 PARITY ERROR 82 ALARMS 0016 0017 0018 9016 9017 AND 9018 RS 232C ERROR 83 ALARM 1099 TEMPERATURE ALARM INSIDE THE PANEL 88 ALARMS 2061 TO 2068 ZERO POINT RETURN AREA ERROR 89 ALARMS 2071 TO 2078 2081 TO 2088 REFERENCE POINT RETURN AREA ERR R go ALARMS 2101 TO 2108 P SET ERROR 91 ALARM 3000 SERVO UNREADY 00 O O O 92 ALARM 3001 CONTROL NOT READY O 92 4 2 10 ALARM 3002 E...

Page 80: ... C C 00 COO C C 113 4 3 4 HANDLE MODE OPERATION FAULTY OOOC O 00 O 113 4 3 5 MANUAL JOG MODE OPERATION FAULTY COO 115 4 3 6 MANUAL RAPID MODE OPERATION FAULTY 117 4 3 7 MANUAL ZERO RETURN OPERATION FAULTY O O O 119 4 3 8 CYCLE START FAILURE 000 OOO OOOOOO O O O OO OOO OS 12o 4 3 9 OPERATION IS NOT AVAILABLE WITH GO1 G02 OR G03 121 4 3 10 SPINDLE DOES NOT ROTATE C O O 00000 O O O OO 122 4 3 11 9 CR...

Page 81: ... power interruption or lightning when the trouble occurred Did it occur during or after operation of mode switches such as EDIT or memory or process keys such as E r B r o f t e y s on CRT panel Ensure the following points if the trouble occurred as related to feed and or spindle operation down time OF your 4 Trouble H o w How often W h e n Check of LED on the drive unit ON OFF check of circuit br...

Page 82: ...3 Name and model of machine 4 Name and model of NC unit and others T The NC unit is provided with an interlock swicth When the operator opens the door the NC unit power supply is tripped by MCCB and the interlock switch is released Do not start the check operation until the interlock switch is released Example NC unit YASNAC i80M Servo drive CACR IR05SB Servo motor USAGED 05F Spin dle drive VS 626...

Page 83: ...its The system number of NC basic software is displayed on the initial screen at power on YASNAC i 80 SELF TESTING NC 01271 00 Fig 4 1 NC Screen at Power on Optional software is also assigned a system number Examples Communication module PLC ladder ACGC application b Version Number COM V O I ll A version number denotes the number of the software of each CPU of the NC basic section and consists of ...

Page 84: ...or optional software products only the integer part of the system number is checked for con sistency If a lack of consistency is found a serious alarm occurs and the second entry cannot be made Calling up the system consistency check screen Depress the MAINT key Depress the operation selection key m F in function selection mode and the soft keys shown in the figure will be displayed 74 ...

Page 85: ... VO 1 01 OK PLC V02 00W AXIS5 VO 1 03 OK MMON AXIS6 MG VO 1 01 OK AXIS7 VO 1 01 OK FG1 VO 1 01 OK AXIS8 FG2 AXIS9 FG3 VO 1 02 OK AX IS1O VO 1 02 OK AXIS1 AX ISll VOI 02 OK AXIS2 AX IS12 M E M STP LSK m DIAGN IN OUT mmmmmh F The PLC ladder system number is also displayed in kanji characters NG portion is reversely displayed A number exceeding 99 is displayed with a question mark section is checked ...

Page 86: ... system number of the NC basic section can be obtained from the screen at power on YASNAC i 80 SELF TESTING M NC 01271 00 m Fig 4 3 Version Number Display Screen 6 As required check whether parameters match the list supplied with YASNAC i80 76 ...

Page 87: ...DISPLAY METHOD When an alarm occurs the number of the highest order alarm and a comment are displayed on the stationary display field at the bottom of the CRT screen regardless of the mode and selected screen display For stationary display refer to Par 3 4 1 of the YASNAC i80M or L operation manual In this case detailed information of the alarm can be displayed by the following operations Operatio...

Page 88: ...ting and Iperation error not occur ing in BG rogram error nput error harm Block stop Block stop nput error Ilarm oloo to 0499 nput error harm Block stop 1 000 to lo99 2000 to 2199 rogram error DNC CMOS otal etc nput error 11 ar m Block stop fiachine error OT reference Joint return machine setup ompleted imposition etc Coasting to a stop or immediate stol Alarm 3000 to 3299 ervo spindle related ESP...

Page 89: ... 2 1 1 ALARM INDICATION JOB m Function selection soft key Depressing the job selection soft key lALAR l P causes either of the following functions to be displayed I a A s Alarm function refer to 1 Users function refer to 2 79 ...

Page 90: ...e M m fun ction selection soft key causes all alarms to be displayed ALARM COM 0 1 2 3 4 5 N12345 3000 SERVO UNREADY 0411 ZR UNREADY X MEM 3000 SERVO POWER UNREADY STP LSK mmmmmmm T See 2 for the following Sequence error O 1080 1 2180 2 3240 Fig 4 4 Alarm Function Screen 80 ...

Page 91: ...ages USER S MES 1 COM 0 1 2 3 4 5 N12345 MEM STP LSK POSIT I ALARM I mmm Emm E Fig 45 Users Function Screen A These troubles are concerned with machine sequence For details refer to the manuals prepared by the machine manufacturer Eliminate the cause of the alarm and depress the Q SE key and the alarm state and the alarm 0 display will be reset 81 ...

Page 92: ...B LSK C l GO 12 456C RRR 1 RR BLOCK DATA 128 CHARACTERS OR LESS EOB EOR Z In case of memory operation or at time of EDIT failure in program area In case of tape operation The tape should be capable of TV check Number of characters for one block should be even including EOB Solution Clean tape reader Check tape itself if the feed hole is faulty and or the nap is raised on the hole Failure of tape r...

Page 93: ...line was erroneously selected Check the specifications of 9018 I I RS232C eaui ment I Line Selection I Check parameters 0017 and 9017 are online and offline codes respectively For example online trans mission error is indicated by 0017 and offline transmission error is indicated by 9017 Soft key Soft key 1 N o t o u t p u t b y No r Machine POri BPS Stop bit Bit length Parity check Control code RT...

Page 94: ... The 1 O verification job is selected Depress the m v function soft key 0 Select the 1 O equipment setup function Set parameters one after another interactively 1 0 UNIT SET MNT 0 1 2 3 4 5 N12345 IN OUT UNIT RS 232C RS 232C PORT No 1 No 2 BAUD RATE 4800 9600 STOP BIT 2 BITS 1 BITS BITS 8 BITS 7 BITS PARITY OFF EVEN PARITY XON OFF ON OFF RTS CNTRL ON OFF PARITY 1S0 ON OFF ME M STP LSK PARAM DIAGN ...

Page 95: ...al purpose RS 232C General purpose RS 232C First First Second Second 75 75 150 150 300 300 600 600 1200 1200 2400 2400 4800 4800 9600 9600 1 bit 1 bit 2 bits 2 bits 7 bits 7 bits 8 bits 8 bits Even parity Even parity Odd parity Odd parity Without Without With With Without Without With With Without Without With With Without I Without q 0 The two RS 232C ports cannot be used at the same time Set the...

Page 96: ...vels and Table 4 5 shows RS 232C interface connection cables Table 4 4 RS 232C Voltage Levels VO 3V VO 3V Function OFF ON Signal Status Mark Space Logic 1 0 Table 4 5 Connection Cable A for Terminal Connection RS 232C Interface NC Side D B 9P External Connection Equipment Symbol Signal Pin No Symbol FG Frame Grounding 1 FG SD Send Data 2 SD RD Receive Data 3 R D RS Send Request 4 0 RS Cs Sendable ...

Page 97: ...rd RS 232C tape reader JANCD FC200 DB 9P q Keep cable length from tape reader to main board model JANCD FC200 less than 3m Contact your YASKAWA representative in advance if it is necessary to exceed 3m Fig 4 8 Exampleof 1st RS 232C Interface 87 ...

Page 98: ... ensure that the fan runs normally Ensure that air comes out of exhaust port at the cooling duct Ensure that air intake port of cooling duct is not blocked Turn OFF power supply open the door of NC panel and cool it for about 30 min If the alarm still lights Measure the ambient temperature The temperature may rise if NC panel is exposed to direct rays of the sun Solution Replace the fan if faulty ...

Page 99: ...n below an alarm results when zero point return is made between DECLS nd zero point Note that this error check an be performed only after power supply is urned OFF and the manual return to zero point has been completed SPEED RAPID FEED PIn281 1 Prn2808 APPROACH SPEED Ws CE 3o73 1 Bc 1 DECEL L S S I G N A L n h nllnnn ZERO POINT PULSE Perform the zero point return by jog feed I ry to change paramet...

Page 100: ...l 3073 DO lst axis 3073 D 2nd axis 3073 D 3rd axis 3073 D 4th axis 3o73 D 5th axis 3073 D 6th axis 3073 D 7th axis 3073 D 8th axis Observe reference point pulse 0 Signal In case of i80M 3610 D lst axis 3611 D 2nd axis 3612 D 3rd axis 3613 D 4th axis 3614 D 5th axis In case of i80L 3620 DZ lst axis 3621 D2 2nd axis 3622 D2 3rd axis 3623 D 4th axis to to 3627 D2 8th axis In case of G28 Same as above...

Page 101: ... the time of ERROR DETECT ON lInput signall 3004 Dq 1 In i80L multi program system 3054 Dq 1 for the second program 3064 Dq 1 for the third program and G04 dwell Table 4 9 Cause of Trouble Check Method Solution Machine runs too heavy Observe reference torque by using Lighten machine load monitor board Servo error pulse exceeds Check error pulse in the error pulse FC300B or AC servo drive setting r...

Page 102: ...her alarm display 4 2 9 ALARM 3001 This type S o l u t i o n Depress POWER ON button again Check wiring and sequence Reset emergency stop input Take corrective action according to alarm code CONTROL NOT READY of alarm results when position lag exceeds the range of pm1321 lst axis to pm1328 power application and self diagnosis Table 4 11 8th axis after Cause of Trouble I Check Method Machine is run...

Page 103: ...nnection diagram prepared by machine manufacturer FC230B f 1 7 CN27 10 11 24V CN5 11 SP MACHINE CN27 19 END LS I o l MACHINE END RELEASE This FC230 failure if alarm 3002 lights even at 3500 Dz 1 Check 24 VDC power If the voltage is below 20 V it indicates possible trouble Solution Reset the emergency stop button Release it from machine end LS according to instruction manual prepared by machine too...

Page 104: ...during idle running direction at jog or rapid mode after turning ON the power Check oil film on slide surface of machine and check oil level in tank Check torque limit parameters pm1671 to pm1678 pm1681 to pm1688 signal Check torque reference on monitor board Check wiring Refer to Connecting Manual T0E C843 11 5 Feed at low speed such as in handle mode etc It will be normal if the actual movement ...

Page 105: ...or and motor current For details refer to the spindle controller manual With the check connector CN3D of model JANCD FC31O or FC260 board heck that output voltage changes ccording to command A3 O V etween A5 and A3 of 1st spindle and etween Al and A3 of 2nd spindle lefer to the instruction manual of pindle drive 3efer to Section 12 of YASNAC i80 3onnecting Manual TOE C843 11 5 Determine correct PG...

Page 106: ...A representative 4 2 14 ALARMS 3081 TO 3088 PG DISCONNECTION ERROR Signal wire disconnection check of A and B phases from PG Table 4 16 Cause of Trouble Check Method Solution Disconnection or contact Check for looseness and removal of Correct looseness failure of signal wire FC300B board s connectors CN30 CN31 and or removal of between NC unit and AC CN32 connectors servo drive unit Check loosenes...

Page 107: ...PG may be defective Solution Correct for looseness and or removal of connectors Correct wiring as necessary Mount shorting plug connector Replace FC31O or FC260 Contact your YASKAWA representative Replace PG 4 2 16 ALARMS 3121 TO3128 EXCESSIVE SPEED These alarms are detected when a command for excessive speed is issued and motor rotation speed exceeds 1 2 times the maximum rotation speed Table 4 1...

Page 108: ...ned on turning off the power and then turning it on Provide some noise prevention 4 2 18 ALARMS 3161 TO3168 ABSOLUTE ERRORS Malfunction of absolute encoder is detected Table 4 20 Alarms 3161 to 3165 Absolute Errors Cause of Trouble I Check Method I Solution Failure of model Check whether the alarm is caused merely Replace model JANCD JANCD FC300B board by application of control power FC300B board ...

Page 109: ...e a A 4 2 20 ALARMS 3201 TO 3208 SERVODRIVE UNIT COMMUNICATION ERRORS Serial communication error between NC and AC servodrive unit is detected Table 4 22 Alarms 3201 to 3208 Servodrive Unit Communication Errors Cause of Trouble Check Method Solution Erroneous wiring Check wiring according to YASNAC i80 Refer to Section 11 of Connecting Manual TOE C843 11 5 YASNAC i80 Connecting Manual TOE C843 11 ...

Page 110: ...5 MCCB Trip Causeof Trouble I Check Method Solution Control board fault Main circuit thyristor diode module error MCCB failure Alarm occurs immediately after control power is turned ON Alarm occurs after main power is turned ON Replace SERVOPACK Replace SERVOPACK Alarm occurs after main power is turned ON Replace SERVOPACK 4 2 23 ALARMS 3321 TO 3325 REGENERATIVE Table 4 25 Alarms 3321 to 3325 Rege...

Page 111: ...SINK OVERHEAT Table 4 28 Alarms 3351 to 3355 Heat Sink Overheat Cause of Trouble Control board fault Fan stops High ambient temperature near SERT70PACK over 55 C 131 F Motor circuit connection error Check Method Alarm occurs immediately after control power s turned ON Alarm occurs during operation If control power is turned OFF and then immediately turned ON again alarm remains ON Operation can be...

Page 112: ...Solution Alarm occurs immediately after control power Replace is turned ON SERVOPACK Alarm occurs immediately after control power Connect properly is turned ON II I There is another alarm Correct causal I alarm 4 2 28 ALARMS 3371 TO 3375 OPEN PHASE Table 4 30 Alarms 3371 to 3375 Open Phase Causeof Trouble Check Method Solution Control board fault Alarm occurs immediately after control power Replac...

Page 113: ...E invut above 170 VAC at NCMX ON Lights at 5 V overvoltage or overcurrent Lights at 12 V overvoltage or 12 V undervoltage Lights at 24 V overvoltage or overcurrent Lights with external EXALNI signal and overheat LED lights for external trouble EXT when CN05 connector between 4 and 7 short circuits SW5 Swl SW2 SW1 and SW2 Settina Use panel POF only Use external device E OF only 1 2 3 o o Use both S...

Page 114: ... item leading up to NC unit stop turn on power again and contact your YASKAWA representative Remove any noise source near the NC unit Turn on the main power under emergency stop conditions Contact your YASKAWA representative immediate ly if it is CPU ERROR If normal start operation after ensuring correct parameters settings offsets and programs 4 3 2 1 SELF DIAGNOSIS FUNCTIONS Self diagnosis funct...

Page 115: ...ystem number a A r 1 I Numbers checked I l 1 111 211 114 I I When an error occurs in CMOS the following alarms are generated I ALM109O Setting total check error ALM1091 Parameter total check error ALM1092 Keep memory total check error ALM1093 Offset total check error ALM1094 Macro program variable total check error ALM1095 Processing program total check error If an alarm occurs for some reason CMO...

Page 116: ... following alarms are generated ALM3270 power off error keep memory E ALM3271 Power off error tool life management ALM3272 Power off error macro program ALM3273 Power off error internal memory b ROM Check ROM check consists of total check on ROMs of all CPUS whether at system start up or after startup When an optional function is added its memory area is also checked This check is performed or not...

Page 117: ... system startup RAM check is conducted for all system numbers a A An error is displayed only when the system operates with the following system numbers I Displayable numbers OO troll 11111 11211 I The CPU in which an error occurred and its RAM number are shown below FC200 FC190 FC21O FC222 FC224 FC230B FC240 FC241 FC250 FC251 FC260 FC265 FC300B FC31O 04 05 BASIC 00z03 06z11 OP 12z13 00z02 lSD 04z0...

Page 118: ...onous error MOTION PLC Synchronous error i80B ALM3264 MG AXIS Synchronous error MOTION AXIS Synchronous error i80B ALM3265 ACGC Synchronous error ALM3266 DNC Synchronous error 4 5 Operation Monitoring by Hardware Normal operation of system software is monitored by hardware This is performed for specific system numbers When system software does not access hardware for a given period it is regarded ...

Page 119: ...U activation check path among FC200 FC21O z FC250 FC251 FC260 and FC265 i80B 4 Option RAM check path FC190 system m configuration parameter information transfer Q m path J m 5 First request path from model JANCD FC200 6 Operation processor initialization self m diagnosis 2 7 Path for supplying a clock to each CPU M 8 Parameter common local RAM transfer path 2 9 Common and local RAM transfer paths ...

Page 120: ...th error check sum error data length error undefined function k o 8 Packet communication issue error 9 Packet communication A Division error undefined command undefined code error Undefined interrupt error File operation error 7 Processing Program Area Initialization Check At power ON a check is made to see if the processing program area was initialized previously with all system numbers and is av...

Page 121: ...ter Consistency Check After a check is made at power ON for consistency between the configuration of physical axis and axis configuration parameters if axis parameters determining conditions of system operation are not specified correctly the operation is prohibited Detailed explanation follows A check is made to see if axis type in physical axis information and parameter axis information is speci...

Page 122: ...overheat an alarm occurs ALM1099 Abnormality of panel temperature I J 11 Battery Alarm Detection Voltage drop due to an exhausted battery is detected after system startup and a battery alarm is displayed on the screen Once a battery alarm occurs alarm indication on the screen is not erased by replacing the battery Turn power OFF then ON again 112 ...

Page 123: ...ered Axis selection signal not entered Table 4 33 Check Method 1 0 signal 3000 Dz 1 Bit set to O All other bits Do D D through D must be set to O Check the mode indication in the stationary display field on the screen Confirm that one optional axis of the Following axes is entered 0 signal 3070 DO 1 lst axis D 1 2nd axis D 1 3rd axis D 1 4th axis D 1 5th axis D 1 6th axis D 1 7th axis D 1 8th axis...

Page 124: ...ANDLE PG is turned Manual pulsing magnification input 1 0 signal 3002 D I D 6 I D 5 I Magnifi M P4 MP2 MP1 cation o 0 0 x l o 1 x 1 0 0 1 0 x 1 0 0 0 1 1 x 1 0 0 1 Either O or 1 x 100 The max s eed in HANDLE mode p Prn2860 linear axis m um2861 rotation axes T on tant at accel decel in HANDLE mode ml pm2561 pm2568 Optional magnification setting at magnifica tion X 100 selection time For pm2003 D 1 ...

Page 125: ... I I I 41010101111 5 0 0 1 0 0 I 6 0 0 1 0 1 1 1 I 1 I 91011101010 101011 01011 1 1 1 0 1 1 1 0 1 1 1 0 12 0 1 0 1 1 13 0 1 1 0 0 14 0 1 1 0 1 15 0 1 1 1 0 16 0 1 1 1 1 17 1 0 0 0 0 Manual JOG Feed Rata Manual Operation Mode Parameter pm2400 Setting speed Parameter pm2401 Setting speed Parameter pm2402 Setting speed Parameter pm2403 Setting speed Parameter pm2404 Setting speed Parameter pm2405 Set...

Page 126: ...etting spe d Parameter pm2431 Setting speed n i80L multi urozram svstem check 3052 for Second program and 3062 for third program Does 1 0 signal 3002 3052 3072 change ccording to the list when the jog speed selection witch is changed Are parameters pm2400 to 3m2431 set correctlv Jog is correct when 3078 DO 1 Ist axis 3078 Ds 1 6th axis 3078 D 1 2nd axis 3078 D 1 7th axis 3078 D 1 3rd axis 3078 D 1...

Page 127: ...h axis 3072 D 6 7th axis 3071 D 2 3rd axis 3072 D 4 5th axis 3071 D7 8th axis 3072 D 8th axis Input Status and Rapid Traverse Rate 1 0 Signal 3003 Rapid Traverse Rate Input Status R O V 2 R O V 1 lst axis 2nd axis 3rd axis 4th axis 1 1 pm2801 Setting pm2802 Setting pm2803 Setting pm2804 Setting speed speed speed speed 1 0 Fj l F l Fi l Pjl i l o 1 Fit l Fii i l F F i l o 0 F 2447 Setting speed ROV...

Page 128: ...traverse rate pm2803 3rd axis rapid traverse rate pm2807 7th axis rapid traverse rate pm2804 4th axis rapid traverse rate pm2808 8th axis rapid traverse rate Jog is correct when 3078 D o 1 lst axis 3078 D 1 5th axis 3078 D i 1 2nd axis 3078 D 1 6th axis 3078 D 1 3rd axis 3078 D 1 7th axis 3078 D 1 4th axis 3078 D 1 8th axis When O the axis does not work 0 signal 3006 D c 1 In i80L multi program sy...

Page 129: ...t 1 0 signals 3073 DO to D7 hange as above transmitting 1 0 signals at low speed such as jog etc leferring to the above figure verify the elative parameter with the attached param ter sheet occasionally dislocation may occur by one otation of the motor This is a case in which the position is slipped at random Shielded cable used for PG signal Solution Select the manual return o reference point mod...

Page 130: ... or feed hold of third program Normal at 1 0 signal 3004 D O In i80L multi program system 3054 D z for second program and 3054 D 2 for third program Normal at 1 0 signal 3500 D 1 O Confirm that the external reset input 1 0 signal 3004 D i is also O In i80L multi program system 335o D 1 for resetting and 3o54 D for external reset input of second program 3580 D 1 for resetting and 3064 D 1 for exter...

Page 131: ...0 1 0 0 40 o 0 1 0 1 50 o 0 1 1 0 60 o 0 1 1 1 70 o 1 0 0 0 80 o 1 0 0 1 90 o 1 0 1 0 100 o 1 0 1 1 110 o 1 1 0 0 120 o 1 1 0 1 130 o 1 1 1 0 140 o 1 1 1 1 150 1 0 0 0 1 160 1 0 0 0 1 170 1 0 0 1 0 180 1 0 0 1 1 190 1 0 1 0 0 200 1 0 1 0 1 220 1 0 1 1 0 240 1 0 1 1 1 260 1 1 0 0 0 280 1 1 0 0 1 300 1 1 0 1 0 340 1 1 0 1 1 380 1 1 1 0 0 420 1 1 1 0 1 460 1 1 1 1 0 500 1 1 1 1 1 540 Check whether 1 ...

Page 132: ...g Voltage G O SiR Value Solution Correct the program Release interlock with reference to the manual issued by the machine manufacturer Correct the wiring and sequence so that command voltage develops at the spindle unit Remove the cause of alarm of spindle drive unit The limit switch may be faulty or the sequencer may malfunction Check input I signals with reference to th manual issued by the mach...

Page 133: ... drops at power cable replace the cable If model CPS 12N or CPS 16F output voltage is also low it may be caused by failure of model CPS 12N or CPS 16F Contact your YASKAWA representative CN 28 Model JANCD FC903 board I Zheck visually if the surface of escutcheon Clean up CRT display and nd the section between escutcheon and CRT escutcheon sre dirty 1 COiTRAST Trouble other than above Do not perfor...

Page 134: ...RY OVER PROGRAM OVER ALREADY IN A warning alarm is issued for each Solution Select the edit lock release Set setting pmOOOO D to O For the procedure refer to YASNAC i80M Instruction Manual TOE C843 11 30 and YASNAC i80L Instruc tion Manual T0E C843 11 20 This is a setting to prevent programs from being destroyed by erroneous edit operation For modification of parameters refer to YASNAC i80M Instru...

Page 135: ...e Refer to the circuit diagram of the machine drive unit manufacturer to confirm 1 0 input section Contact your YASKAN7A 1 0 signal 1000 level representative If this trouble occurs at stop time M05 If no trouble is found in the refer to the circuit diagram of the machine wiring there is a possibil manufacturer to confirm 1 0 input section ity of a fault model JANCD 1 0 signal 1000 level FC800 boar...

Page 136: ...s not work vhen the transmission speed is O at the arameter pm2440 G31 command time arameter pm5011 DO t o DZ let a signal mode shown at the start time of he SKIP input for the D o skip function When this parameter is set to O start the operation at the time of change from 24 V to O V When this parameter is set to I start the operation at the time of change from O V to 24 V 9 When this parameter i...

Page 137: ...OFF OFF ON ON OFF ON OFF OFF OFF OFF OFF ON ON OFF Standard setting Read Spaed char s 270 300 200 Trans mission AUTO Self Input Beud R ate Checking Contro 5600 AUTO 2400 AUTO 1200 AUTO Self checking Code control Line control DIP switch arrangement standard setting Setting of Tape Reader Check the wiring status of RS 232C cable according to the YASNAC i80 Connecting Manual TOE C843 11 5 Check loose...

Page 138: ... 5 in the power supply unit model CPS 12N or model CPS 16F should be within 200 220VAC 15 170 to 253VAC at 50 60Hz 2 Hz m ISR5 2 6 3 GN 4 7 OSOURCE r DC POWER SUPPLY OPOWER ON j m 0 5V J INPUT 0 12V AC 200 220 230 V 50 60 Hz 450VA 00HT EXT ALARM CN05 I Fig 4 9 External View of Power Supply Unit Model CPS 16F 128 ...

Page 139: ... even if AC input OFF POWER ON Green Power on with normal DC output 5 v Red 5 V fault output 12V Red f12 V fault output 24 v Red 24 V fault output EXT ALARM Red Alarm input from external power supply etc is Oh 4 4 3 CHECK DC POWER SUPPLY VOLTAGE Measure at CN03 of model CPS 12N or model CPS 16F H 4 0 5V1 12 v 2 5 024 24 V 3 CN03 5 V Measure CN03 1 4 12 V Measure CN03 2 4 24 V Measure CN03 3 5 ...

Page 140: ...ndard output signal I Input signals to power 3000 to 3119 sequence PLC standard output signal Remarks Refer to machine manufacturer s manual Refer to Appendix of YASNAC i80M Instruction Manual TOE C843 11 31 or Appendix of YASNAC i80L Instruction Manual TOE C843 11 21 For details of signals refer to YASNAC i80 Connecting Manual TOE C843 11 5 q m 1 With a power sequence PC setup built in the meanin...

Page 141: ... soft key so or search o l 1 Function selection soft key T h e o v e r a l l u Depress the MAINT key Depress the m w job selection key On Off status of 1 0 signal can be displayed q The status of 1 0 signal can be displayed at all times including during automatic operation 131 ...

Page 142: ...0 0 0 0 0 0 1 0 0 8 0 0 0 0 0 0 0 0 0 0 l o o 9 0 0 0 0 0 0 0 0 0 0 5 O OPEN l CLOSE MEM STP LSK PARAM m IN OUT mmmmmh Fig 4 10 1 0 Monitor Display Screen 2 For details of this display refer to Par 4 6 3 of YASNAC i80M Instruction Manual ToE c843 11 30 and APPENDIX STANDARD 1 0 DIAGNOSTIC CODES of YASNAC i80M Instruc tion Manual TOE C843 11 31 Numeric values at the right end of the 1 0 monitor dis...

Page 143: ...ers will be displayed Select the numbers to be displayed by repeating steps and 0 H a b c d Up to 10 numbers can be selected Depress the m function selection soft key m and only a selected number will be displayed Depressing the E function selection soft key returns control to the overall display screen Depressing the E w function selection soft key cancels all selections Moving the cursor to the ...

Page 144: ...0 0 0 0 0 0 1009 0 0 0 0 0 0 0 0 0 0 5 o OPEN l CLOSE MEM STP LSK PARAM j I N O U T mm mmh wmmmmm13 Fig 4 11 1 0 Display Screen Depressing the M o function v selection soft key causes the following screen to be displayed DIAGNOSIS MNT 0 1 2 3 4 5 N12343 1000 0 1 0 0 0 0 0 0 4 0 1 0 0 2 0 1 0 0 1 0 1 C14A 1 0 0 6 0 0 0 0 0 0 0 101 loo700000f30 000 l o o 9 0 0 0 0 0 0 0 000 O OPEN l CLOSE MEM STP LS...

Page 145: ...5 ADJUSTMENTS UPON INSTALLATION This section explains adjustment procedures at YASNAC i80 installation CONTENTS 5 ADJUSTMENTS UPON INSTALLATION CC C C C 135 135 ...

Page 146: ...nd module locations to be sure of positive connections 6 Check settings 7 I Check input power supply voltage and frequency I Check that the composite power supply unit outputs are not short circuited 9 Check the output voltages after initially applying power 0 Check the 1 0 signals between the NC unit and the machine tool 11 Check parameters and setting data 12 Perform a second power application 1...

Page 147: ...or Tightness Power input unit terminal block Power on off pushbutton switches on MDI and CRT unit Control power transformer terminal block Check each terminal block cover if any for dislocation 3 Connect External Cables Check that the cable shield is connected to the ground block through a clamp Check that a protective ground wire is installed between the NC and the machine tool Check that the pro...

Page 148: ...p screws are securely in place Check that the clamp claws on power supply connectors are in place Check that the clamp claws on flat cables are in place Check Setting Verify the control power transformer setting in refer ence to the input power supply voltage Check Input Power Supply Voltage and Frequency Check that the power Don t cause short Qo nn o Power J R input S termi nal T 4 SCREWDRIVER su...

Page 149: ...N pushbutton for first power application c Check that the air flow from the cooling air ex haust port is normal Verify the output voltage of the composite power supply unit Rated Output Output Voltage Range 5 v 4 75 to 5 25 V 12 v 11 87 to 13 12 V 12 v 11 87 to 13 12 V 24 V 20 4 to 27 6 V J 10 Check the 1 0 Signals Between the NC and the Machine Tool Check that 1 0 signals according to the list of...

Page 150: ...ata contents Perform a Second Power Application Depress the POWER ON I pushbutton again for a second power application An alarm if displayed should be dealt with Lj OKT according to the list of alarms Check that each axis can be placed under servo clamp For error pulse display for checking of servo clamp perform the following operations 140 ...

Page 151: ...ily obtain another display during a process e g stepping Depress the m R job selection soft key F Move the cursor downward by using T key and depress the m R function selection soft key w The error pulse screen is displayed POSITION COM 0 1 2 3 4 5 N12345 ERROR PULSE x Y z 0 001 0 000 0 000 MEM STP LSK ALARM Fig 5 1 Error Pulse Display Screen 141 ...

Page 152: ...hine tool properly follows up on the movement made by handle or step feed Also operate the machine by manual jog feed Activate its OT limit switch intentionally al d check to see that the machine is stopped by detection of an over travel alarm Check that the machine tool follows in the entire feed rate range in manual jog and rapid traverse rate Adjust the Servo System n ALARM 3002 EMERGENCY STOP ...

Page 153: ...C230B OOOOOO OO OO OOOOOO O O O OOOO O 156 6 1 8 MODEL JANCD FC242 O O 0000000 O O OO OO O O 158 6 1 9 MODEL JANCD FC300B 3 OOOOOOO 160 6 1 10 MODEL JANCD FC250 INTEXB BOARD STANDARD SPECIFICATIONS 162 a 6 1 11 MODEL JANCD FC251 INTEXB BOARD HIGH SPEED SPECIFICATIONS 164 6 112 MODEL JANCD FC250 1 2 MOTION BOARD s o s c ooo o c 0 166 6 1 13 MODEL JANCD FC31O 1 COOC O OO O O CO 168 6 1 14 MODEL JANC...

Page 154: ...nput power is not supplied the SOURCE indication lamp green of the power supply unit is off then pull out the CN03 CN04 and CN05 cables Loosen the mounting screws in the three positions in the figure and r move the power suppiy unit from the NC rack 2 Installation a b c Insert the power supply unit in line with the guide of the NC rack Loosen the mounting screws in the three positions in the figur...

Page 155: ...253VAC c Check that 200VAC is supplied with SOURCE lamp on d Check that upon the first application of power to the NC each output is output normally and the alarm indication lamp red is off Normal value 5V 4 75 to 5 25V 12V 11 87 to 13 12V 12V 11 87 to 13 12V 24V 20 4 to 27 6V e Check that the NC operates normally upon application of the second power to the NC 145 ...

Page 156: ... the SOURCE indication lamp green of the power unit is off then pull out the CN1O and CN1l cables b Loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a b Check the model and REV number of the replacement module for consistency Check that the ROM number and label contents of the replacement module are the same...

Page 157: ... into the original positions 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Check that the initial is screen is displayed by initially applying power to the NC c Check that keys on the control panel can be operated d With model JANCD FC903 check that switches on the machine control panel can be operated 147 ...

Page 158: ...the figure and remove the module from the NC rack Installation See the figure for the exterior of the module Check the model and REV number of the replacement module for con sistency Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced Insert the module in line with the guide of the NC rack and tighten the mounting screw 148 ...

Page 159: ... 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Check that the initial screen is displayed by applying the first power to the NC 149 ...

Page 160: ...ut power is not supplied the SOURCE indication lamp green of the power unit is off 1 loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a b c Check the model and REV number of the replacement module for con sistency Check that the system number switch of the replacement module is O Insert the module in line wi...

Page 161: ...ted due to overloading b Check that the initial screen is displayed by initially applying power to the NC c Store the NC program parameter values and offset values copied in advance d After turning power off apply the initial power and second power again and check that no alarm occurs 151 ...

Page 162: ... CN21 cable b Loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior exterior of the module a Check the model and REV number of the replacement module for consistency b Check that the label contents and ROM numbers 210 and 211 of the replacement module are the same as those of the module to be replaced 152 ...

Page 163: ...ten the mounting screw d Insert the CN21 cable into the original position 3 Checking Functions After Replacement a Check that 5V f 12V and 24V outputs are not shorted due to overloading b Apply the initial power and second power again and check that no alarm occurs 153 ...

Page 164: ...n the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a Check the model and REV number of the replacement module for consistency b Check that the ROhl number and label contents of the replacement module are the same as those of the module to be replaced c Insert the module in line with the guide of the NC rack and tighten the mounting scre...

Page 165: ... 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs 155 ...

Page 166: ...l out the CN26 and CN27 cables b Loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a b c Check the model and REV number of the replacement module for consistency Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced Set SW1 and SW2 on the mod...

Page 167: ...the NC rack and tighten mounting screw f Insert the CN26 and CN27 cables into the original positions 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs 157 ...

Page 168: ... the figure and remove the module from the NC rack Installation See the figure for the exterior of the module Check the model and REV number of the replacement t module for consistency Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced Insert the module in line with the guide of the NC rack and tighten mounting screw 158 ...

Page 169: ... 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs 159 ...

Page 170: ... pull out the CN30 CN31 and CN32 cables b Loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a b Check the model and REV number of the replacement module for consistency Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced 160 ...

Page 171: ...CN30 CN31 and CN32 cables into the origin al positions 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs c Check that the feed axis can be controlled manually 161 ...

Page 172: ...N is off b Loosen the mount ing screw in the figure and remove the module from the NC rack 2 Installation a b c Check the model and REV number of the replacement module for consistency Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced Insert the module in line with the guide of the NC rack and tighten mounting screw 162 ...

Page 173: ... 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs 163 ...

Page 174: ...URCE indication lamp green of the power unit CPS 12N is off b Loosen the mount ing screw in the figure and remove the module from the NC rack 2 Installation a b c Check the model and REV number module for consistency Check that the ROM number and of the replacement label contents of the replacement module are the same as those of the module to be replaced Insert the module in line with the guide o...

Page 175: ...l cables into the original position 3 Checking Functions After Re lacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs 165 ...

Page 176: ...it CPS 12N is off b F lC 3 the cables connected to CN26 CN27 CN34 c Loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation a Check the model and REV number of the replacement module for consistency b Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced 166 ...

Page 177: ...rt the module in line with the guide of the NC rack and tighten mounting screw f Insert the CN26 CN27 CN34 and CN35 cables into the original position 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs 167 ...

Page 178: ...e mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a b c Check the model and REV number of the replacement module for con sistency Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced Insert the module in line with the guide of the NC rack and tighten...

Page 179: ...positions 3 Checking Functions After Replacement a Check that 5V t 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs c Check that the spindle can be controlled manually 169 ...

Page 180: ...cable Loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a b c d Check the model and REV number of the replacement module for con sisten cy Check that the system number switch of the replacement module is O Insert the module in line with the guide of the NC rack and tighten mounting screw Insert the CN40 cable...

Page 181: ...a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs c With model JANCD FC903 check that switches on the machine control panel can be operated 171 ...

Page 182: ...ure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a Check the model and REV number of the replacement module for consistency b Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced c Insert the module in line with the guide of the NC rack and tighten mounting screw 172 ...

Page 183: ... 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs 173 ...

Page 184: ...power unit is off then pull out the CN43 cable b Loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a b Check the model and REV number of the replacement module for consistency Check that the RON number and label contents of the replacement module are the same as those of the module to be replaced 174 ...

Page 185: ...tighten mounting screw d Insert the CN43 cable into the original position 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs 175 ...

Page 186: ... must be copied when replacing the module 1 Removal Check that AC input power is not supplied the SOURCE indication lamp green of the power unit is off loosen the mounting screw in the figure and remove the module from the NC rack 2 Installation See the figure for the exterior of the module a Check the model and REV number of the replacement module for consistency 176 ...

Page 187: ...k and tighten mounting screw 3 Checking Functions After Replacement a b c d Check that 5V 12V and 24V outputs are not shorted due to overloading Check that the initial screen is displayed by applying the first power to the NC Store the ACGC application programs copied in advance After turning power off apply the first power and second power again and check that no alarm occurs 177 ...

Page 188: ... copied when replacing the module 1 2 Removal Check that AC input power is not supplied the SOURCE indication lamp green of the power unit is off loosen the mounting screw in the figure and remove the module from the NC rack Installation See the a Check module figure for the exterior of the module the model and REV number of the replacement for consistency 178 ...

Page 189: ...k and tighten mounting screw 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Check that the initial screen is displayed by applying the first power to the NC c Store the ACGC application programs copied in advance d After turning power off apply the first power and second power again and check that no alarm occurs 179 ...

Page 190: ...input power is not supplied the SOURCE indication lamp green of the power unit is off b Pull out all cables connected to the NC rack c Loosen the mounting screws NC rack in the figure and remove all modules from the NC rack d Loosen the mounting screws cabinet in the figure and remove the modules from the cabinet 2 Installation See the figure for the exterior of the module a Check the model and RE...

Page 191: ...3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs q FC200 SMON and FC120 FILE optional boards are provided with CMOS RAM programs parameters and offset data and with backup by super capacitor Therefore installation must be completed within 16 hours after removal...

Page 192: ...AC input power is not supplied the SOURCE indication lamp green of the power unit is off I Pull out all cables connected to the NC rack Loosen the mounting screws NC rack in the figure and remove all modules from the NC rack Loosen the mounting screws cabinet in the figure and remove the mod ules from the cabinet 2 Installation a b Check the model and REV number of the replacement module for consi...

Page 193: ...ent a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs q e FC200 SMON and FC120 FILE optional boards are provided with CMOS RAM programs parameters and offset data and with backup by super capacitor Therefore installation must be completed within 16 hours after removal of the boards 183 ...

Page 194: ...ON 6 2 1 9 AMGC CONTROL PANEL MODEL JZNC IOPOI 6 2 1 1 MODEL JANCD FC900B MOUNTING SCREW d MOUNTING SCREW B MOUNTING SCREW 1 MOUNTING SCREW CNB F 2 C2W12 OS MOUNTING SCREW MOUNTING SCREW MOUNTING SCREW MOUNTING SCREW SCREW 184 ...

Page 195: ...gure for the exterior of the module a Check the model and REV number of the replacement module for consistency b Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced c Check that the setting of SW1 is the same as that before replacement a d Install model JANCD FC900B on the control panel e Connect the cables to CN1l CN12 CN13 CNA...

Page 196: ...d e Check that the are normal STATION Cent d brightness and contrast of the CRT Check that keys on the control panel can be operated and the buzzer sounds Check that switches on the machine control panel can be operated 186 ...

Page 197: ...ntrol panel 2 Installation See the figure for the exterior of the function keyboard a b c d Check the model and REV number of the replacement function keyboard for consistency Install model JANCD FC901 on the control panel Install the cover on the control panel a Insert the model JANCD FC901 cable into the original position of the keyboard 3 Checking Functions After Replacement a Check that 5V 12V...

Page 198: ... CN25 CN26 CN27 CN28 and CN29 of model b JANCD FC903 1O Loosen the mounting screws of model and remove model JANCD FC903 from panel 2 Installation See the figure for the exterior of the a b c d Check the model and REV number of module for consistency Check that the setting of SW1 is the before replacement JANCD FC900B the control module the replacement same as that Install model JAN CD FC903 1 on ...

Page 199: ...URCE indication lamp green of the power unit is off then pull out the cable connected to CNB of model JANCD FC900B Loosen the mounting screws and remove CRT from the control panel 2 Installation a Check the model and REV number of the replacement module for consistency b Insert the cable to the original position 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not sho...

Page 200: ...rom the control panel e Loosen the mounting screws and remove the keyboard from the control panel 2 Installation a Check the model and REV number of the replacement module for consistency b Install keyboard on the control panel c Install model JANCD FC900B on the control panel d Connect the cables to CN12 CN13 CNA CNB and CNC of model JANCD FC900B e Install model JANCD FC903 1 on the control panel...

Page 201: ...move model JANCD FC950 1 from the control panel 2 Installation See the figure for the exterior of the module a b c d Check the model and REV number of the replacement module for consistency Check that the ROM number and label contents of the replacement module are the same as those of the module to be replaced Install model JANCD FC950 1 on the control panel Insert all the cables of model JANCD FC...

Page 202: ...Check that 5V 12V and 24V outputs are not shorted due to overloading Apply the first power and second power again and check that no alarm occurs Check that the brightness and contrast of the CRT are normal Check that keys on the control panel can be operated and the buzzer sounds 192 ...

Page 203: ...See the figure for the exterior of the function keyboard a Check the model and REV number of the replacement function keyboard for con sistenc y a 9 b Install model JANCD FC951 on the control panel c Install the cover on the control panel d Insert the model JANCD FC951 cable into the original position of the keyboard 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are no...

Page 204: ...ed to CRT c Loosen the mounting screws and remove CRT from the con trol panel 2 Installation a Check the model and REV number of the replacement module for consistency b Insert the cable to the original position c Install CRT on the panel 3 Checking Functions After Replacement a Check that 5V 12V and 24V otitputs are not shorted due to overloading b Apply the first power and second power again and...

Page 205: ...l 2 Installation a Check the model and REV number of the replacement module for consistency b Install the keyboard on the control panel c Insert all the cables into the original positions 3 Checking Functions After Replacement a Check that 5V 12V and 24V outputs are not shorted due to overloading b Apply the first power and second power again and check that no alarm occurs c Check that keys on the...

Page 206: ...196 ...

Page 207: ... OF EACH MODULE This section explains setting and adjustment of each module Perform setting and adjustment of a module according to the explanation g i v e n 7 SETTING AND ADJUSTMENT OF EACH MODULE O O OO O 0 00 0 197 7 a 197 ...

Page 208: ...or maintenance Only YASKAWA service personnel must use these switches Model JANCD FC230B or FC260 SW1 SW2 Switches for selecting the panel and external switches for apply ing power 1 2 3 u S W 2 0 0 0 1 2 3 m Swlooo n SW2000 1 2 3 u Swlooo m SW2000 Model JANCD FC31 O 1 2 FC260 D A voltage adjustment VR Adjusted at the factory before delivery Readjustment is unnecessary VR1 First spindle gain adjus...

Page 209: ...e system is started up in synchronization with NC and the screen of application program development mode is displayed Stand alone execution mode When power is applied ACGC is started up singly and an application program index 1 is executed immediately Stand alone program development mode When power is applied ACGC is started up singly and the screen of application program development mode is displ...

Page 210: ...d J SW2 Logical reverse switch 3 1 This switch activates or deactivates the function for using logical 1 11 as the logic when contact is closed regardless of 24 V oz4 SW3 Terminator B7 ON SW3 0 0 0 0 0 0 0 0 0 0 0 0 1 For a single remote 1 O board used and the last of two or more remote 1 0 boards used set the switch to the ON position SW3 H 0 0 0 0 0 0 0 0 0 L 1 0 0 0 2 In other cases set the swi...

Page 211: ... number 1 Address port lloo llo3 looo 1 lo13 1 1 1 2 1 1 lloo i 1111 1008 lo15 1016 i 1023 1 2 rohibited 1116 1 1123 rohibited 1016 t 1029 2 1 2 2 1116 1 1127 2 1 2 3 4 5 2 3 1024 lo31 1032 lo39 2 2 1132 1135 3 1 1032 lo45 3 1 1132 i 1143 lo40 t lo47 3 2 rohibited 3 2 1048 1061 1064 i lo77 1148 1159 None None 4 I 1164 1175 None None 15 Model JAN CD FC900B Swl SW2 SW3 Video signal timing adjustment...

Page 212: ...C903 Swl 1 0 address selection switch fl lLO 0 0 A r e a No 1 1 selected lHI O 0 Area No 1 2 selected 2L0 O 0 Area No 2 1 selected 2HI O 0 Area No 2 2 selected 3L0 O 0 Area No 3 1 seleCted 3HI O 0 Area No 3 2 SeleCted u 00 Not selected NONE 0 0 Not SeleCted 202 ...

Page 213: ...nditions of NC unit such settings This section explains the types disp fixed files as parameters and ays and writing of This section should be understood fully for operation CONTENTS 8 OPERATIONS OF FIXED FILES 203 8 1 TYPES OF FIXED FILES 204 I 8 2 DISPLAY AND WRITING OF FIXED FILES 205 I 203 ...

Page 214: ...ined Parameters can be displayed at all times including during automatic operation regardless of the mode For the contents of parameters refer to Section 9 II PARAMETER NUMBERS of Appendix TOE C843 11 31 of YASNAC i80M Instruction Manual or Appendix TOE C843 11 21 of YASNAC i80L Instruction Manual For the contents of sequence parameters pm7000 to pm7099 refer to the manual issued by the machine ma...

Page 215: ...nt Step Not available Maintenance Not available I I Macro Program Common Variable Drive Not available Maintenance Not available I 1 1 I System number and interlock have the following rules o 1 2 3 4 5 For writing of parameters and keep memory system number must be set to 1 A system number is set by the parameter replacement switch on the control panel or to the value pmO109 Setting of parameter re...

Page 216: ...ction Move the cursor to the 11 parameter number to u be changed R Move the cursor to the bit to be changed 6bH k g For byte word and double word types Enter the desired parameter value Q a Depress the lNQ key b Depress the w job selection soft key c Depress the m T function selection soft key 206 ...

Page 217: ...ord types depending on the numbers q 8 For details of parameter numbers refer to Section 9 pARAMETER NUMBERS of Appendix TOE C843 11 31 of YASNAC i80M Instruction Manual or Appendix TOE C843 11 21 of YASNAC i80L Instruction Manual F o r b i t t y p e f For byte word and double word types h f Depress the LI IN RT p r F cursor key The cursor moves to the desired bit position 207 ...

Page 218: ...PARAMETER MNT 0 1 2 3 4 5 N12345 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0001 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 1 0 0 0 0 0003 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 1 1 0 6 0 0 0 5 0 0 0 0 0 0 0 1 1 0006 0 1 0 0 0 0 0 0 64 0 0 0 7 0 0 0 1 0 0 0 0 16 0008 0 0 0 0 0 0 0 0 0 0 0 0 9 0 0 0 0 0 0 0 0 0 o O F F I ON MEM STP LSK m A G N o T SETING sEQPRM P ERR i Fig 8 1 Bit Type Screen ...

Page 219: ... WR key 0 The parameter value is entered P 4RAMETER MNT 0 1 2 3 4 5 N 1 2 3 4 5 0 8 0 0 0 8 0 1 0 8 0 2 m 0 8 0 3 o 0 8 0 4 0 0 8 0 5 o 0 8 0 6 0 0 8 0 7 o 0 8 0 8 0 0 8 0 9 0 MEM STP m AGN N T N SEQPRM P RR LSK Fig 8 2 Byte Word Double Word Type Screen ...

Page 220: ...tld double word types Function selectlon B ka R ngn soft key I I Move the cursor to the II setting number to be changed E Move the cursor to the p blt to be changed 6hH nHE nEE mm Enter the desired setting value u Q a Depress the key b Depress the m job selection soft key c Depress the m fun ction selection soft key ...

Page 221: ...rd and double word types Function seiectlor 0 Oga soft kev Move the cursor to the n keep memory number A INSRT to be changed Enter the desired keep memory value L a Depress the AINQ key b Depress the w job selection soft key 0 c Depress the B T function selection soft key 211 ...

Page 222: ...le word types depending on the numbers For bit type f I F o r b y t e w o r d a n d d o u b l e w o r d t y p e s h f Depress the or Qo ursor keY The cursor moves to the desired bit position g Move the cursor to the bit to be changed and n depress the WR key Each time turned on h Enter the Q the WR key is depressed the bit is or off desired parameter value R i Depress the WRQ key The setting value...

Page 223: ... or byte word and double word types depending on the numbers LA f Depress the lNSR key The curse moves to the desired bit position g Move the cursor to the bit to be changed and Q depress the WR key Q Each time the WR key is depressed the bit is h i turned on or off Enter the desired keep memory value Q Depress the WR key The keep emory value is entered 213 ...

Page 224: ...n 4 Move the cursor to the pitch error number to be changed Enter the desired pitch error value Q a Depress the AIN key 0 b Depress the w job selection soft key m c Depress the function selection soft key w d Move the cursor to the pitch error number to be changed by one of the following operations Enter a pitch error number 214 ...

Page 225: ... e Enter the desired pitch error number R f Depress the WRQ key The pitch error number is entered 215 I ...

Page 226: ...ammerfeldstrape 1 85391 Allershausen Germanv Phone 08166 900 Fax 08166 9039 YASKAWA ELECTRIC UK LTD 3 Drum Mains Park Orchardton Woods Cumbemauld Scotland G68 9LD UK Photle 236 735000 Fax 236 458182 YASKAWA ELECTRIC KOREA CORPORATION 8th Floor Seoul Center Bldg 91 1 Sogong Dong Chung ku Seoul Korea 100 070 Phone 02 776 7844 Fax 02 753 2639 YASKAWA ELECTRIC SINGA RE PTE LTD Haad lce CPF Bldg 79 Rob...

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