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7  Troubleshooting

38

 

YASKAWA ELECTRIC

 TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual

PG-F3 power supply circuit is 
damaged.

Replace the option.

Digital Operator Display

Fault Name

oS

Overspeed
The motor speed feedback exceeded the F1-08 setting.

Cause

Possible Solution

Overshoot is occurring.

Increase the settings for C5-01 (Speed Control Proportional Gain 1) and reduce 
C5-02 (Speed Control Integral Time 1).

Incorrect speed feedback scaling 
when terminal RP is used as 
speed feedback input in V/f 
control.

• Set H6-02 to the value of the speed feedback signal frequency when the motor 

runs at the maximum speed.

• Adjust the input signal using parameters H6-03 through H6-05.

Incorrect PG encoder pulse 
number set.

Check and correct parameter F1-01.

Inappropriate parameter settings.

Check the setting for the overspeed detection level and the overspeed detection 
time (F1-08 and F1-09).

Digital Operator Display

 Fault Name

PGo

PG Encoder Disconnected
Detected when no PG encoder pulses have been received for a time longer than is 
set to F1-14.

Cause

Possible Solution

PG encoder cable is 
disconnected.

Reconnect the cable.

PG encoder wiring is incorrect.

Correct the wiring.

PG encoder does not have 
enough power.

Make sure the correct power supply is properly connected to the PG encoder.

Brake control sequence is 
incorrect.

Correct the brake control sequence and verify that the brake has been released.

Digital Operator Display

Fault Name

PGoH

PG Encoder Hardware Fault 
PG encoder cable is disconnected.

Cause

Possible Solution

PG encoder cable is 
disconnected.

Reconnect the cable.

Summary of Contents for PG-F3

Page 1: ...FACE Interface YASKAWA AC Drive 1000 Series Option Installation Manual Type PG F3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensur...

Page 2: ...e prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high qua...

Page 3: ...00 Series Option PG F3 Installation Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 PRODUCT OVERVIEW 8 3 RECEIVING 9 4 OPTION COMPONENTS 10 5 INSTALLATION PROCEDURE 11 6 RELATED PARAMETERS 32 7 TR...

Page 4: ...lity of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury...

Page 5: ...property of their respective owners Note Indicates supplemental information that is not related to safety messages Drive Yaskawa AC Drive 1000 Series Option Yaskawa AC Drive 1000 Series Option Motor...

Page 6: ...ions indicate safety messages in this manual Failure to heed these messages could cause fatal injury or damage products and related equipment and systems DANGER Indicates a hazardous situation which i...

Page 7: ...ring new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual...

Page 8: ...constant speed The PG F3 Option reads a maximum input frequency from the encoder of 20 kHz when using EnDat 2 1 01 EnDat 2 2 01 or HIPERFACE Be sure to select an encoder with an output of maximum of...

Page 9: ...nformation Contact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Tools Required for Installation A Phillips screwdriver M3 metric...

Page 10: ...1 and TB2 terminal functions and signal levels A Terminal block TB1 E Installation hole B Terminal block TB2 F Model number C Jumper for PG encoder power supply voltage CN3 1 G Ground terminal and ins...

Page 11: ...off WARNING Electrical Shock Hazard Do not remove the front covers of the drive while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include...

Page 12: ...it boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is running or outputting voltage Failure to comply may cause the application to operate incor...

Page 13: ...al 13 Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the...

Page 14: ...ck Start Guide packaged with the drive for information on wiring and connecting the drive Figure 2 shows an exploded view of the drive with the option and related components for reference Figure 2 Fig...

Page 15: ...zard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe leve...

Page 16: ...BP C730600 51F 1000 Series Option PG F3 Installation Manual 2 Insert the option card B into the CN5 C L connector located on the drive and fasten it into place using one of the included screws C Figur...

Page 17: ...screws C Connect the other end of the ground wire H to the remaining ground terminal and installation hole on the option B using the last remaining provided screw C Figure 5 Figure 5 Connect the Grou...

Page 18: ...htening torque may result in erroneous operation damage the terminal block or cause a fire NOTICE Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact...

Page 19: ...etailed description of the option terminal functions Connection Diagram Figure 8 PG F3 Option and PG Encoder Connection Diagram EnDat 2 1 01 EnDat 2 2 01 1 Properly connect the cable shield to termina...

Page 20: ...able 2 PG Encoder Cable Specification EnDat 2 1 01 EnDat 2 2 01 Option Terminal PG Encoder Cable Color PG Encoder Signal IP Brown Green Up Blue Sensor Up IG White Green 0V White Sensor 0V CK Purple CL...

Page 21: ...st be connected to terminal IG Refer to Option Terminal Functions EnDat on page 29 for a detailed description of the option terminal functions Figure 9 PG F3 Option and PG Encoder Connection Diagram E...

Page 22: ...Option PG F3 Installation Manual Table 3 PG Encoder Cable Specification EnDat 2 2 22 Option Terminal PG Encoder Cable Color PG Encoder Signal IP Brown Green Up Blue Sensor Up IG White Green 0V White S...

Page 23: ...option terminal functions Figure 10 PG F3 Option and PG Encoder Connection Diagram HIPERFACE 1 Ground the shield on the PG encoder side and the drive side If noise problems arise in the PG encoder si...

Page 24: ...ts the PG encoder power supply voltage 5 V or 8 V Select the voltage level for the PG encoder connected to the option and motor If the wrong voltage is selected the PG encoder may not operate properly...

Page 25: ...11 A and leave no sharp edges to damage wiring Route the wiring inside the enclosure as shown in Figure 11 B for drives that do not require routing through the front cover Refer to the Peripheral Dev...

Page 26: ...overs of the drive D F and replace the digital operator E Figure 9 Figure 12 Replace the Front Covers and Digital Operator Note Take proper precautions when wiring the option so that the front covers...

Page 27: ...ulses from the PG encoder output Note If the drive is initialized using A1 03 1110 2220 or 3330 the value for F1 05 will reset to the factory default and the parameter will need to be readjusted to sw...

Page 28: ...2 Applicable Gauges mm2 Applicable Gauges mm2 Recomm Gauge mm2 a a b b FE M2 0 22 to 0 25 1 95 to 2 21 0 75 18 AWG Stranded wire 0 25 to 1 0 24 to 17 AWG Solid wire 0 25 to 1 5 24 to16 AWG 0 5 20 AWG...

Page 29: ...IP and IG 10 to 20 m Two connections to both IP and IG IG PG encoder power supply common DT Communication data signal I O Reads and processes PG encoder data Signal level RS 485 protocol DT Inverse co...

Page 30: ...communication clock signal output A A phase signal input Input for the A phase sine wave from the PG encoder Maximum input frequency 20 kHz Input signal differential A A Note Not available when using...

Page 31: ...ignal output Outputs a ratio of the sine pulse frequency Output method Line driver Output voltage RS 422 level Possible resolution 1 n n 0 to 32 Set F1 06 to monitor the pulse signal b Inverse SIN pul...

Page 32: ...Ramp to stop decelerates at time set to C1 02 1 Coast to stop 2 Fast Stop decelerates at the time set to C1 09 3 Continue running 4 No alarm display NOTICE Due to potential damage to the motor and ma...

Page 33: ...the maximum output frequency CLV CLV PM Default 10 Min 0 Max 50 F1 11 38A ExcessiveSpeed Deviation Det Time Sets the time required for a speed deviation situation to trigger a fault CLV CLV PM Default...

Page 34: ...F1 50 1 EnDat HIPERFACE 0 1 M 9600 bps 1 500 k 19200 bps 2 1 M 38400 bps same as setting 0 when using EnDat 2 2 22 3 1 M 38400 bps same as setting 0 when using EnDat 2 2 22 CLV PM Default 0 Range 0 to...

Page 35: ...educe the load The acceleration and deceleration times are set too short or too long Increase or decrease the acceleration and deceleration times C1 01 through C1 08 The load is locked up Check the ma...

Page 36: ...n E5 11 is not set properly Set the value for to E5 11 as specified on the motor nameplate If the problem continues after cycling power replace the PG option or the PG encoder Noise interference along...

Page 37: ...place the option Digital Operator Display Fault Name oFC52 PG Encoder Communication Timeout Serial encoder timed out waiting to receive data Cause Possible Solution PG encoder wiring is incorrect Corr...

Page 38: ...t PG encoder pulse number set Check and correct parameter F1 01 Inappropriate parameter settings Check the setting for the overspeed detection level and the overspeed detection time F1 08 and F1 09 Di...

Page 39: ...rs set outside range Cause Possible Solution Parameters were set outside the possible range Set parameters to the proper values Note When multiple errors occur simultaneously other errors are given pr...

Page 40: ...it or cable tray dividers to separate option control wiring main circuit input power wiring and motor output power cables Ground the shield on the PG encoder side and the drive side If electrical inte...

Page 41: ...C TOBP C730600 51F 1000 Series Option PG F3 Installation Manual 41 EnDat 2 2 22 Figure 12 Figure 15 Interface Circuit EnDat 2 2 22 PG F3 120 A B A B CK CK DT DT 120 a a b b 2 5V PG Encoder 26LS31 Leve...

Page 42: ...TOBP C730600 51F 1000 Series Option PG F3 Installation Manual HIPERFACE Figure 13 Figure 16 Interface Circuit HIPERFACE Monitor Signals PG F3 120 A B A B CK CK DT DT 120 a a b b Encoder 26LS31 Level...

Page 43: ...er 10 m 32 ft for EnDat requires two connections to both IP and IG PG Encoder Power Supply Output voltage 5 V 5 8 V 10 Maximum Output Current 330 mA 5 V 150 mA 8 V Compatible Control Modes Closed Loop...

Page 44: ...e with software and hardware upgrade Back cover Revision Address July 2012 Back cover Revision Address July 2011 Entire Document Addition EnDat 2 2 22 added along with corresponding data January 2011...

Page 45: ...AWA ELECTRIC CHINA CO LTD 12F Carlton Bld No 21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJ...

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