YASKAWA iQpump1000 Quick Start Manual Download Page 173

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Troubleshooting

This chapter provides descriptions of the drive faults, alarms, errors, and messages. Guidance

information for troubleshooting is also included. This chapter can also serve as a reference guide for

tuning the drive during a trial run.

5.1

DRIVE ALARMS, FAULTS, ERRORS, AND MESSAGES..................................174

5.2

FAULT DETECTION.............................................................................................175

5.3

ALARM DETECTION...........................................................................................193

5.4

OPERATOR PROGRAMMING ERRORS............................................................203

5.5

AUTO-TUNING FAULT DETECTION..................................................................207

5.6

COPY FUNCTION RELATED DISPLAYS...........................................................211

5.7

HOA KEYPAD DISPLAY MESSAGES................................................................213

5.8

AUTO-TUNING.....................................................................................................215

YASKAWA

TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide

173

Summary of Contents for iQpump1000

Page 1: ...TOEP YAIP1W 01A To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type CIMR PW A Models 200 V Cl...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 3: ...ming this procedure When installing the system be sure to follow good wiring practices and all applicable codes Ensure that the mounting of the various components are secure and that the environment s...

Page 4: ...ctions for the input power and motor terminals for various iQpump models Select the proper diagram for the model you are installing see Step 1 WITH POWER OFF make the appropriate connections Make sure...

Page 5: ...1 S2 S3 S4 S5 S6 S7 S8 SN SC SP Install link AC SN when using transducer SN Factory Installed To use 3 Wire Control first Initialize the iQpump using parameter A1 03 3330 Refer to the Quick Start Guid...

Page 6: ...lect monitor signals Press simultaneously shows the monitor menu Use to select monitor Press to access monitor menu Step 6 Application Setup This step shows how to configure the iQpump for a dedicated...

Page 7: ...n the pressure drops below 50 PSI for 5 sec Programming the Start Level as a Delta Level from the System Setpoint Start Draw Down Level has to programmed to a negative value in order for the Start Lev...

Page 8: ...0 Hz 2400 3600 x 60 Hz 40 Hz P1 06 should be set to the level where the pump can produce the minimum pressure even at zero flow P2 03 5 sec Sleep Delay Time Time it takes before the pump system goes t...

Page 9: ...cified time or until the feedback signal reaches a programmed level after which it will switch to auto mode operation Feedback 0 Hz Pre Charge Freq P4 02 Pre Charge Completed Pre Charge Lvl P4 01 P4 0...

Page 10: ...Signal Check Step 9 Auto Mode Operation AUTO MODE Press the AUTO button to put the iQpump into AUTO mode In AUTO mode the iQpump is capable of starting or stopping based on the Run Source Selection se...

Page 11: ...continue to cycle on and off Step 3 Run system in normal automatic operation with flow Next check monitor U1 99 ANF Timer and verify that the value is incrementing and resetting back to zero continuo...

Page 12: ...This Page Intentionally Blank 12 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 13: ...stallation 34 Installation Environment 34 Installation Orientation and Spacing 34 Transporting the Drive 36 HOA Keypad Remote Usage 36 Exterior and Mounting Dimensions 39 3 ELECTRICAL INSTALLATION 73...

Page 14: ...6 Wire Gauges and Tightening Torque 87 Main Circuit Terminal and Motor Wiring 93 3 7 Control Circuit Wiring 96 Control Circuit Terminal Block Functions 96 Terminal Configuration 98 Wiring the Control...

Page 15: ...Errors and Troubleshooting 211 5 7 HOA Keypad Display Messages 213 Fault Reset Methods 213 5 8 Auto Tuning 215 Types of Auto Tuning 215 Auto Tuning Interruption and Fault Codes 216 Auto Tuning Operat...

Page 16: ...trol 260 b6 Dwell Function 262 b8 Energy Saving 262 B 3 C Tuning 263 C1 Acceleration and Deceleration Times 263 C2 S Curve Characteristics 263 C3 Slip Compensation 264 C4 Torque Compensation 264 C6 Ca...

Page 17: ...3 P3 Contactor Multiplexing 304 P4 Pump Advanced 307 P5 Pump HAND Mode 308 P6 Flow Meter Setup 309 P7 Anti Jam 311 P9 Network Options 311 B 12 Q PID Controller Parameters 316 Q1 Preset Setpoint 316 Q2...

Page 18: ...lines Compliance 338 C 2 UL and CSA Standards 343 UL Standards Compliance 343 CSA Standards Compliance 349 Drive Motor Overload Protection 349 Precautionary Notes on External Heatsink IP00 Open Type E...

Page 19: ...product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 20 i 2 GENERAL SAFETY...

Page 20: ...Qpump1000 AC Drive Quick Start Guide TOEPYAIP1W01 Read this guide first This guide is packaged together with the product and contains basic information required to install and wire the drive It also g...

Page 21: ...are trademarks of MECHATROLINK Members Association MMA Other companies and product names mentioned in this manual are trademarks of those companies i 1 Preface YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive...

Page 22: ...ce WARNING Read and understand this manual before installing operating or servicing this drive The drive must be installed according to this manual and local codes The following conventions are used t...

Page 23: ...mply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC...

Page 24: ...e devices within the drive Do not operate damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible damage or missing par...

Page 25: ...g the drive in an enclosure panel or selecting an installation area free of airborne dust lint and oil mist Be sure to leave the required space between drives to provide for cooling and take proper me...

Page 26: ...r and wait at least 15 minutes to be sure that the heatsink has cooled down Failure to comply may cause burn injury to personnel Wiring Yaskawa recommends using ring terminals on all drive models Driv...

Page 27: ...ariable speed drives are not designed to operate with single phase motors Using capacitors to start the motor causes excessive current to flow and can damage drive components A split phase start or a...

Page 28: ...ion n Restrictions The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health Customers who intend to use the product described...

Page 29: ...ains how to inspect the drive upon receipt and gives an overview of the different enclosure types and components 1 1 MODEL NUMBER AND NAMEPLATE CHECK 30 1 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpu...

Page 30: ...n on the nameplate If you have received the wrong model or the drive does not function properly contact your supplier u Nameplate B C A IND CONT EQ 7J48 B H G F E D A Normal Duty Amps B Software versi...

Page 31: ...tsink external to enclosure with NEMA 12 integrity 3 Please contact Yaskawa for details regarding Environmental Specifications n Three Phase 200 V Class Table 1 1 Model Number and Specifications 200 V...

Page 32: ...300 362 4A0414 220 350 414 4A0515 250 400 450 515 4A0675 355 500 550 675 n Three Phase 600 V Class Table 1 3 Model Number and Specifications 600 V Class Drive Model Max Motor Capacity kW HP Rated Outp...

Page 33: ...Mechanical Installation This chapter explains how to properly mount and install the drive 2 1 MECHANICAL INSTALLATION 34 2 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide 33...

Page 34: ...s and liquids excessive vibration chlorides direct sunlight Altitude 1000 m or lower up to 3000 m with derating Vibration 10 to 20 Hz at 9 8 m s2 20 to 55 Hz at 5 9 m s2 Models 2A0004 to 2A0211 4A0002...

Page 35: ...llation When installing multiple drives into the same enclosure panel mount the drives according to Figure 2 2 and set L8 35 Installation Method Selection to 1 Side by Side Mounting When mounting driv...

Page 36: ...rt the Drive u HOA Keypad Remote Usage n Remote Operation The HOA keypad mounted on the drive can be removed and connected to the drive using an extension cable up to 3 m 9 8 ft long to facilitate ope...

Page 37: ...of the panel with two screws Phillips screwdriver 1 Internal Flush Mount Encloses the HOA keypad in the panel The front of the HOA keypad is flush with the outside of the panel Installation Support Se...

Page 38: ...der an installation support set and mounting hardware Figure 2 10 illustrates how to attach the Installation Support Set A 1 Cut an opening in the enclosure panel for the HOA keypad as shown in Figure...

Page 39: ...069F 2A0081F 2A0110F 2A0138F 2A0169F 2A0211F 4A0002F 4A0004F 4A0005F 4A0007F 4A0009F 4A0011F 4A0018F 4A0023F 4A0031F 4A0038F 4A0044F 4A0058F 4A0072F 4A0088F 4A0103F 4A0139F 4A0165F 5A0003F 5A0004F 5A0...

Page 40: ...2U 4A0088U 4A0103U 4A0139U 4A0165U 4A0208U 4A0250U 4A0296U 4A0362U 4A0414U 4A0515U 4A0675U 5A0003U 5A0004U 5A0006U 5A0009U 5A0011U 5A0017U 5A0022U 5A0027U 5A0032U 5A0041U 5A0052U 5A0062U 5A0077U 5A009...

Page 41: ...4 80 10 24 9 76 0 24 1 57 0 06 2 17 0 20 M5 9 3 2A0056F 7 09 13 39 7 36 6 30 11 81 11 18 0 31 1 57 0 06 2 95 0 20 M5 13 0 2A0069F 8 66 15 75 7 76 7 56 13 78 13 19 0 31 1 97 0 06 3 07 0 20 M6 20 1 2A00...

Page 42: ...8 M12 257 9 1 Removing the top protective cover from a IP20 NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity Table 2 6 Dimensions for IP20 NEMA Type 1 Enclosure...

Page 43: ...W1 W1 W2 W2 D1 D2 D3 d5 d6 d7 W3 W3 D W W W1 W1 W4 W4 W3 d5 d6 d7 D D1 D2 D3 W2 W2 Figure 9 Table 2 7 Conduit Bracket Dimensions for IP20 NEMA Type 1 Drive Model Dimensions in Diameter in Figure W D W...

Page 44: ...4A0009F 1 7 2 2 1 5 1 6 2 8 3 1 0 9 1 4 4A0011F 1 7 2 2 1 5 1 6 2 8 3 1 0 9 1 4 4A0018F 1 7 2 2 1 5 1 6 2 8 3 1 0 9 1 4 4A0023F 2 1 3 2 2 1 9 3 3 2 1 1 4 0 9 1 7 4A0031F 1 3 2 2 1 9 3 3 2 1 1 4 0 9 1...

Page 45: ...0 1 4 2 4 5A0125A 8 6 9 5 1 3 6 3 3 1 0 5 4 2 0 1 6 2 0 2 4 1 4 5A0145A 6 9 5 1 3 6 3 3 1 0 5 4 2 0 1 6 2 0 2 4 1 4 5A0192A 9 7 5 5 1 4 1 1 2 1 1 2 8 6 2 2 8 2 0 2 0 2 4 1 7 5A0242A 7 5 5 1 4 1 1 2 1...

Page 46: ...1 50 13 78 14 57 0 39 30 43 0 51 5 12 0 18 0 18 M12 235 9 4A0414A 2 19 69 37 40 14 57 14 57 0 31 36 34 0 51 5 31 0 18 0 18 M12 275 6 4A0515A 3 26 38 44 88 14 57 17 32 0 24 8 66 43 70 0 59 5 91 0 18 0...

Page 47: ...els not listed Table 2 11 IP20 NEMA Type 1 Kit Selection IP00 Open Type Drive Model IP20 NEMA Type 1 Kit Code Comments 2A0250A 100 054 503 Refer to IP20 NEMA Type 1 Enclosure Drives on page 41 for dri...

Page 48: ...hts for 2A0004U to 0012U 4A0002U to 0005U and 5A0003U and 0004U Drive Model 2A0004U 2A0006U 2A0008U 2A0010U 2A0012U 4A0002U 4A0004U 4A0005U 5A0003U 5A0004U Drive Weight lb kg 7 3 3 3 7 3 3 3 7 5 3 4 7...

Page 49: ...and 0021U 4A0007U to 0011U and 5A0006U and 0009U Drive Model 2A0018U 2A0021U 4A0007U 4A0009U 4A0011U 5A0006U 5A0009U Drive Weight lb kg 8 1 3 7 8 1 3 7 7 9 3 6 8 1 3 7 8 1 3 7 8 1 3 7 8 1 3 7 2 1 Mec...

Page 50: ...Table 2 14 Weights for 2A0030U and 0040U 4A0018U and 0023U and 5A0011U Drive Model 2A0030U 2A0040U 4A0018U 4A0023U 5A0011U Drive Weight lb kg 9 2 4 2 9 2 4 2 9 0 4 1 9 0 4 1 9 0 4 1 2 1 Mechanical In...

Page 51: ...15 Model 4A0031U Table 2 15 Weight for 4A0031U Drive Model 4A0031U Drive Weight lb kg 12 5 5 7 2 1 Mechanical Installation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide 51 2 Me...

Page 52: ...A0022U Table 2 16 Weights for 2A0056U 4A0038U and 5A0017U and 5A0022U Drive Model 2A0056U 4A0038U 5A0017U 5A0022U Drive Weight lb kg 13 0 5 9 13 2 6 0 13 2 6 0 13 2 6 0 2 1 Mechanical Installation 52...

Page 53: ...s for 2A0069U and 2A0081U 4A0044U and 5A0027U and 5A0032U Drive Model 2A0069U 2A0081U 4A0044U 5A0027U 5A0032U Drive Weight lb kg 20 0 9 1 22 0 10 0 19 1 8 7 19 1 8 7 19 1 8 7 2 1 Mechanical Installati...

Page 54: ...2A0110U and 4A0058U Table 2 18 Weights for 2A0110U and 4A0058U Drive Model 2A0110U 4A0058U Drive Weight lb kg 50 6 23 0 50 6 23 0 2 1 Mechanical Installation 54 YASKAWA TOEP YAIP1W 01A YASKAWA AC Dri...

Page 55: ...Weights for 2A0138U 4A0072U 5A0041U and 5A0052U Drive Model 2A0138U 4A0072U 5A0041U 5A0052U Drive Weight lb kg 61 6 28 0 59 4 27 0 59 4 27 0 59 4 27 0 2 1 Mechanical Installation YASKAWA TOEP YAIP1W...

Page 56: ...ls 4A0088U and 4A0103U Table 2 20 Weights for 4A0088U and 4A0103U Drive Model 4A0088U 4A0103U Drive Weight lb kg 85 8 39 0 85 8 39 0 2 1 Mechanical Installation 56 YASKAWA TOEP YAIP1W 01A YASKAWA AC D...

Page 57: ...211U 4A0139U and 0165U and 5A0062U to 0099U Drive Model 2A0169U 2A0211U 4A0139U 4A0165U 5A0062U 5A0077U 5A0099U Drive Weight lb kg 90 2 41 0 92 4 42 0 99 0 45 0 101 2 46 0 99 0 45 0 99 0 45 0 191 87 2...

Page 58: ...Table 2 22 Weights for 2A0250U and 0312U 4A0208U and 5A0125U and 0145U Drive Model 2A0250U 2A0312U 4A0208U 5A0125U 5A0145U Drive Weight lb kg 183 83 194 88 191 87 191 87 191 87 2 1 Mechanical Install...

Page 59: ...360U and 0415U 4A0250U to 0362U and 5A0192U and 0242U Drive Model 2A0360U 2A0415U 4A0250U 4A0296U 4A0362U 5A0192U 5A0242U Drive Weight lb kg 238 108 233 106 246 112 257 117 257 117 257 117 2 1 Mechani...

Page 60: ...Unit inch mm 645 0 79 20 Figure 2 24 Model 4A0414U 2 1 Mechanical Installation 60 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 61: ...lange Type Panel Cut Out Dimensions Flange type drives must be ordered from the factory using the U Flange Type enclosure rating 2 1 Mechanical Installation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQ...

Page 62: ...Unit inch mm Figure 2 26 Models 2A0004U to 0012U 4A0002U to 0005U 5A0003U and 0004U 2 1 Mechanical Installation 62 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 63: ...h mm Figure 2 27 Models 2A0018U and 0021U 4A0007U to 0011U and 5A0006U and 0009U 2 1 Mechanical Installation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide 63 2 Mechanical Insta...

Page 64: ...Unit inch mm Figure 2 28 Models 2A0030U and 0040U 4A0018U and 0023U and 5A0011U 2 1 Mechanical Installation 64 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 65: ...Unit inch mm Figure 2 29 Model 4A0031U 2 1 Mechanical Installation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide 65 2 Mechanical Installation...

Page 66: ...Unit inch mm Figure 2 30 Models 2A0056U 4A0038U and 5A0017U and 5A0022U 2 1 Mechanical Installation 66 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 67: ...inch mm Figure 2 31 Models 2A0069U and 2A0081U 4A0044U and 5A0027U and 5A0032U 2 1 Mechanical Installation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide 67 2 Mechanical Install...

Page 68: ...Figure 2 32 Models 2A0110U and 4A0058U Unit inch mm Figure 2 33 Models 2A0138U 4A0072U and 5A0041U and 5A0052U 2 1 Mechanical Installation 68 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick...

Page 69: ...0088U and 4A0103U Unit inch mm Figure 2 35 Models 2A0169U and 0211U 4A0139U and 0165U and 5A0062U to 0099U 2 1 Mechanical Installation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start G...

Page 70: ...250U and 0312U 4A0208U and 5A0125U and 0145U Unit inch mm Figure 2 37 Models 2A0360U and 0415U 4A0250U and 0362U and 5A0192U and 0242U 2 1 Mechanical Installation 70 YASKAWA TOEP YAIP1W 01A YASKAWA AC...

Page 71: ...mm Figure 2 38 Model 4A0414U Unit inch mm Figure 2 39 Models 4A0515U and 4A0675U 2 1 Mechanical Installation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide 71 2 Mechanical Inst...

Page 72: ...2 1 Mechanical Installation This Page Intentionally Blank 72 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 73: ...ARD CONNECTION DIAGRAM 74 3 2 MAIN CIRCUIT CONNECTION DIAGRAM 77 3 3 TERMINAL COVER 79 3 4 HOA KEYPAD AND FRONT COVER 81 3 5 TOP PROTECTIVE COVER 84 3 6 MAIN CIRCUIT WIRING 85 3 7 CONTROL CIRCUIT WIRI...

Page 74: ...capable of delivering not more than 100 000 RMS symmetrical amperes 240 Vac maximum 200 V class 480 Vac maximum 400 V class 600 Vac maximum 600 V class NOTICE When the input voltage is 440 V or higher...

Page 75: ...Control Circuit shielded line twisted pair shielded line main circuit terminal control circuit terminal R L1 S L2 T L3 R S T Main Switch Fuse M3 M4 Multi function relay output Through Mode H2 02 250 V...

Page 76: ...nation resistor in the last drive in a MEMOBUS Modbus network 10 Monitor outputs work with devices such as analog frequency meters ammeters voltmeters and wattmeters They are not intended for use as a...

Page 77: ...ree Phase 400 V Class Models 4A0002 to 4A0044 Three Phase 600 V Class Models 5A0003 to 5A0032 1 2 R L1 S L2 T L3 Relay Gate board Control board Operator Current sensor U T1 V T2 W T3 B1 B2 Figure 3 2...

Page 78: ...e Phase 200 V Class Models 2A0250 to 2A0415 Three Phase 400 V Class Models 4A0165 to 4A0675 Three Phase 600 V Class Models 5A0125 to 5A0242 1 R L1 S L2 T L3 U T1 V T2 W T3 3 24 V Power Supply DC link...

Page 79: ...to remove the terminal cover Figure 3 7 Removing the Terminal Cover on an IP20 NEMA Type 1 Enclosure Drive n Reattaching the Terminal Cover Power lines and signal wiring should pass through the openin...

Page 80: ...Type Enclosure Drive 2 Pull forward on the terminal cover to free it from the drive Figure 3 10 Removing the Terminal Cover on an IP00 Open Type Enclosure Drive n Reattaching the Terminal Cover After...

Page 81: ...side of the opening Next press gently on the right side of the keypad until it clicks into place Figure 3 13 Reattaching the HOA Keypad u Removing Reattaching the Front Cover n Removing the Front Cov...

Page 82: ...5 and 4A0058 to 4A0675 4 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3 16 until the cover comes off Figure 3 16 Remove the Front Cover 2A0010 to 2A0...

Page 83: ...front cover while guiding it back into the drive Make sure it clicks firmly into place Models 2A0110 to 2A0415 and 4A0058 to 4A0675 1 Slide the front cover so the hooks on the top connect to the drive...

Page 84: ...shown in the figure below to free the cover from the drive Note Removing the top protective cover or the bottom conduit bracket from an IP20 NEMA Type 1 enclosure drive voids the NEMA Type 1 protecti...

Page 85: ...ime delay Class J T or CC fuses sized at 175 of the drive input rating or MCCB sized at 200 maximum of the drive input rating Yaskawa recommends installing branch circuit protection according to maint...

Page 86: ...tion Barrier Insulation barriers are packaged with drive models 4A0414 through 4A0675 to provide added protection between terminals Yaskawa recommends using the provided insulation barriers to ensure...

Page 87: ...onnect a braking resistor to terminals 1 or Failure to comply may cause damage to the drive circuitry Refer to UL Standards Compliance on page 343 for information on UL compliance Yaskawa recommends u...

Page 88: ...B2 8 to 6 M5 2 7 to 3 0 23 9 to 26 6 6 6 to 4 M6 4 to 6 35 4 to 53 1 2A0081 R L1 S L2 T L3 2 3 to 2 M8 9 9 to 11 0 87 6 to 97 4 U T1 V T2 W T3 2 3 to 2 1 2 3 to 2 B1 B2 6 M5 2 7 to 3 0 23 9 to 26 6 6...

Page 89: ...ling an EMC filter additional measures must be taken to comply with IEC61800 5 1 Refer to EMC Filter Installation on page 338 for details 2 Drive models 2A0110 to 2A0415 require the use of UL Listed c...

Page 90: ...26 6 U T1 V T2 W T3 8 8 to 6 1 2 6 B1 B2 10 to 8 M5 6 10 to 6 M6 4 to 6 35 4 to 53 1 4A0044 R L1 S L2 T L3 6 6 to 4 M6 5 4 to 6 0 47 8 to 53 1 U T1 V T2 W T3 6 6 to 4 1 2 6 to 4 B1 B2 10 to 8 M5 2 7...

Page 91: ...2 32 to 40 283 to 354 U T1 V T2 W T3 4 0 2P 3 0 to 600 1 4 0 to 600 3 3 0 to 600 M10 18 to 23 159 to 204 1 1 to 350 M12 32 to 40 283 to 354 4A0414 1 2 R L1 S L2 T L3 300 2P 4 0 to 300 M12 32 to 40 283...

Page 92: ...to 6 M5 2 to 2 5 17 7 to 22 1 U T1 V T2 W T3 10 10 to 6 1 2 10 to 6 B1 B2 10 to 8 8 12 to 8 M6 4 to 6 35 4 to 53 1 5A0022 R L1 S L2 T L3 8 10 to 6 M5 2 to 2 5 17 7 to 22 1 U T1 V T2 W T3 10 10 to 6 1...

Page 93: ...e to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals NOTICE When connecting the motor to the drive output terminals...

Page 94: ...l 200 V class ground to 100 or less 400 V class ground to 10 or less 600 V class ground to 10 or less Improper equipment grounding could result in death or serious injury by contacting ungrounded elec...

Page 95: ...tion terminals are B1 and B2 Do not connect braking resistors to any other terminals Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire...

Page 96: ...nput 5 Multi setpoint 1 S6 Multi function input 6 HAND mode S7 Multi function input 7 HAND mode 2 S8 Multi function input 8 Through mode SC Multi function input common Multi function input common SP D...

Page 97: ...doing so may shorten relay performance life Switching life is estimated at 200 000 times assumes 1 A resistive load Connect a suppression diode as shown in Figure 3 23 when driving a reactive load su...

Page 98: ...d more reliable wiring use crimp ferrules on the wire ends Refer to Table 3 10 for ferrule terminal types and sizes Table 3 9 Wire Gauges Terminal Screw Size Tightening Torque N m lb in Bare Wire Term...

Page 99: ...control terminals Improper application of peripheral devices could result in drive performance degradation due to improper power supply Refer to NEC Article 725 Class 1 Class 2 and Class 3 Remote Con...

Page 100: ...pair wires preparing wire ends as shown in Figure 3 28 and connect the shield to the ground terminal of the drive A E B C D A Drive side B Insulation C Control device side D Shield sheath insulate wi...

Page 101: ...Do not short terminals SP and SN Failure to comply will damage the drive Table 3 11 Digital Input Sink Source External Power Supply Selection Mode Drive Internal Power Supply Terminals SN and SP Exter...

Page 102: ...tion Voltage input 10 to 10 V or 0 to 10 V I bottom position Current input 4 to 20 mA or 0 to 20 mA Table 3 13 Voltage Current Selection Parameter Details No Parameter Name Description Setting Range D...

Page 103: ...or both terminals Table 3 14 Jumper S5 Settings Terminal Voltage Output Current Output Terminal AM AM FM V I AM FM V I Terminal FM AM FM V I AM FM V I Table 3 15 Parameter H4 07 and H4 08 Details No P...

Page 104: ...o a PC Yaskawa SCADA software for iQpump can be used to monitor drive performance and manage parameter settings A complementary version of the SCADA software is available for download on our website a...

Page 105: ...functions 4 1 DRIVE START UP PREPARATION 106 4 2 POWERING UP THE DRIVE 108 4 3 USING THE HOA KEYPAD 111 4 4 PUMP APPLICATION PRESETS 118 4 5 IQPUMP PRESETS AND FUNCTIONS 120 4 6 BASIC IQPUMP SETUP AN...

Page 106: ...e 34 for details 5 Ensure the drive is on a vertical surface with adequate space for air circulation Refer to Correct Installation Spacing on page 35 for proper spacing 6 Verify that the proper branch...

Page 107: ...l to drive output amp rating Please note that if multiple motors are being operated from one drive each motor must have its own overload and short circuit protection 21 Wire all necessary power leads...

Page 108: ...is no sensor wired to the drive a Feedback Loss Wire Break alarm will flash on the display after the 30 second time and date screen has elapsed not the Clock Not Set alarm Providing the proper feedba...

Page 109: ...Turn the power on The Real Time Clock Adjustment Display will appear Use the right arrow key to select the desired digit then set the correct date and 24 hour clock time using the up and down arrow k...

Page 110: ...MM ALM 8 After entering the correct time press the ENTER key to save the changes The display will return to the display shown in step 5 and the alarm LED will be OFF ALM Entry accepted n o4 17 Real T...

Page 111: ...he drive to AUTO mode Run command input source depends on b1 02 Frequency reference input source depends on b1 01 5 Up Arrow Key Scrolls up to display the next item selects parameter numbers and incre...

Page 112: ...d when the frequency reference is assigned to the HOA keypad COM Displayed when the frequency reference is assigned to the MEMOBUS Modbus Communication Inputs of the drive OP Displayed when the freque...

Page 113: ...Frequency Reference Mode and Monitor Mode u ALARM ALM LED Displays Table 4 4 ALARM ALM LED Status and Contents State Content Display Illuminated When the drive detects an alarm or error Flashing When...

Page 114: ...d Meaning Long blink 50 duty Double blin k Short link 15 duty 1 s 2 s ON ON ON ON ON ON ON ON ON ON ON Figure 4 5 LEDs and Drive Operation in AUTO Mode OFF ON Blink OFF Blink OFF Output Frequency RUN...

Page 115: ...Home FWD MONITR U1 02 0 00Hz U1 02 0 00Hz U1 91 0 0PSI DRV Output Freq Rdy LSEQ LREF Home FWD JOG Home F1 MODE U1 99 0 0sec U1 02 0 00Hz U1 91 0 0PSI DRV ANF Timer Rdy MONITOR LSEQ LREF QMONI Use F1 F...

Page 116: ...ess or to select the C parameter group PRMSET Basic Setup Accel Time 1 PRG FWD C1 01 20 0 sec FWD Home 5 Press two times PRMSET Accel Decel Accel Time 1 PRG FWD C1 01 20 0 sec PRMSET C1 01 20 0Sec 0 0...

Page 117: ...ary to return to the initial display MODE U5 99 0 0PSI U1 02 0 00Hz U1 91 0 0PSI DRV Auto Setpoint Rdy MONITOR LSEQ LREF 4 3 Using the HOA Keypad YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Qu...

Page 118: ...6 10 Geothermal Mode A1 03 6011 A1 06 11 VTC Pressure Ctl A1 03 7770 A1 06 1 General Purpose Parameter Value Parameter Value Parameter Value Parameter Value Parameter Value b5 09 1 b1 01 5 b5 03 5 0 b...

Page 119: ...General Purpose E2 01 E2 01 b1 02 E2 01 b1 01 E2 04 E2 04 E2 01 E2 04 b1 02 P1 03 P1 02 E2 04 b1 02 C1 01 Q1 01 P1 03 P1 06 C1 01 C1 02 P1 04 Q1 01 Q2 01 C1 02 E2 01 P1 06 P1 04 Q2 02 P1 03 E2 04 P4 1...

Page 120: ...ter depth the set P1 03 to 14 50 The drive controller will automatically scale all associated parameters and monitors Monitor U1 91 Pump Feedback will display the measured water depth in feet The driv...

Page 121: ...I Min 0 0 Max 6000 0 P1 06 Minimum Pump Speed Default 40 0 Hz Min 0 0 Max E1 04 P1 04 Start Draw Down Level Default 0 0 Min 999 9 Max 999 9 P2 02 Sleep Level Default 0 0 Hz Min 0 0 Max 6000 0 P4 10 AU...

Page 122: ...ive a run command in parameter b1 02 The default setting is to use the AUTO key on the HOA keypad 3 Set the motor rated current in parameter E2 01 This information can be found on the motor nameplate...

Page 123: ...mal Sleep characteristics The drive will sleep if the drive runs at the minimum speed Q2 03 for the time set in Q2 10 Setting Q2 11 to 0 disables the sleep function default setting 10 Set the wake up...

Page 124: ...Default 0 0 Hz Min 0 0 Max 6000 0 P4 10 AUTO Mode Operator Run Power Down Storage Default 0 Range 0 1 P5 02 HAND Speed Reference 1 Default 40 0 Hz Min 0 Max E1 04 P5 04 HAND Key Function Selection De...

Page 125: ...ermal Mode b1 01 5 Confirm b1 01 and P1 01 parameter settings HOA Keypad Display Fault Name TLGI Geothermal Input Temperature Lost Geothermal Input The geothermal input is not present Cause Possible S...

Page 126: ...10 Geothermal Sleep Low Temperature Operation G eo the rm al Slee p H igh Tem pe rature Ope ration Outpu t Frequen cy Auto R un C omm an d Geo the rm al Tem p H 3 0 x 21 U1 80 Q 2 10 Geo thrm Slp D ly...

Page 127: ...0 V analog signal wired into terminal A1 3 Set the source of the Run Command for the drive controller in parameter b1 02 The default setting is from the terminal strip via a maintained contact closure...

Page 128: ...Key Function Selection Default 1 Range 0 1 n Well Draw Down Control Application Preset The Well draw down function allows the drive to deliver water at a constant pressure as long as ground water leve...

Page 129: ...sducer feedback Most transducers in common use are current based 4 to 20 mA 4 Set the drive to accept current based 4 to 20 mA Feedback Set the A1 terminal of Jumper S1 to current type input I as show...

Page 130: ...option 3 is controlled by parameters Q4 12 timer and L5 01 0 fault auto restart 14 Verify Settings and Well Level in Monitor U1 97 By using monitor U1 97 displayed in feet without the pump running yo...

Page 131: ...s too low the drive will take the following actions The drive will be forced into a sleep like state coast to stop Any drives staged in multiplex mode will immediately coast to stop The selected alarm...

Page 132: ...re switch contact Check to make sure that suction pressure is present by means of a separate measuring device n Hard Current Limit This function provides a current limit of the pump motor The function...

Page 133: ...al output terminals The figure below shows the drive with the pressure transducer wired into terminal A2 and 3 lag pumps wired into output relays Start Up Procedure for iQpump1000 with Three Lag Pumps...

Page 134: ...09 the pump is de staged The drive will continue to de stage pumps until the pressure setpoint can be met 12 Configure the sleep function The drive can be programmed to shut off or sleep if the pressu...

Page 135: ...it will ramp up and run at the pre charge frequency Some of the pump protective functions are disabled during pre charge operation The drive will exit the pre charge function when any of the below co...

Page 136: ...message Pre Chg Mode Pre chg Active The pre charge digital output H2 0o A4 will close If the Pre Charge frequency P4 02 is set less than minimum pump speed P1 06 an alarm Freq Ref Pump Min P1 06 will...

Page 137: ...requen cy P 4 03 Pre cha rge Time P4 02 Pre cha rge Frequen cy P4 01 Pre cha rge level 0 0 AND P4 07 Pre cha rge Time 2 0 0 min PID NOT disab led Figure 4 14 Pre Charge Single Speed Complete via Timer...

Page 138: ...tion is disabled if b5 09 1 inverse acting If the iQpump controller calls for a lag pump to be staged during the P3 11 time the staging will occur with the Setpoint Boost function being immediately di...

Page 139: ...mit 3 Once the P3 07 time expires the upper limit will be removed and the drive will operate normally 4 If the drive calls for de staging a pump during the P3 07 time the de stage will be allowed to h...

Page 140: ...ive Lag Pumps 1 Install and wire the DO A3 as indicated in the option installation manual 2 Set all other parameters required for the application such as PI control loop sleep motor and I O parameters...

Page 141: ...als R to S terminals on each individual drive according to Figure 4 19 R S R S Drive X Figure 4 19 Drive Terminal Jumpers 2 Use shielded communication cable for steps 3 and 4 to connect the drives in...

Page 142: ...Master and is communicating with another drive Pump Off Network M CONNECTED MONITOR U5 99 U1 02 U1 91 100 0PSI 0 00Hz 62 8PSI Network Activity U9 02 U1 02 U1 91 9453 M 0 00Hz 62 8PSI MONITR DRV RDY Ho...

Page 143: ...ting for a run command from the iQpump MEMOBUS network Wait for Net Cmd MODE DRV RDY Home U1 02 U1 91 0 00Hz 62 8PSI U5 99 100 0PSI Drive is in AUTO Mode Lead operation and is currently regulating the...

Page 144: ...backup is not desired if a drive has an analog PI feedback device installed and the network PI feedback is considered as a backup set P9 02 to 1 for no alarm message when switched and set P9 02 to 2 f...

Page 145: ...6 54 0 Hz P9 06 54 0 Hz Setpoint U5 99 100 PSI U5 99 100 PSI Start Level P1 04 80 PSI P1 04 80 PSI 1 All other multiplexing and alternation parameters are set to default settings Duplex System with Fi...

Page 146: ...ystem during off peak times Two larger pumps will run the system when the demand is higher The Jockey pump should not run when the two larger pumps are running Pump wear is still an issue but it is ex...

Page 147: ...ACK Figure 4 23 Simplified Wiring Diagram Table 4 13 Related Parameters for Triplex System Example Description Drive A 1 Drive B 1 Drive C 1 Node Address H5 01 1 H5 01 2 H5 01 3 Highest Node Address P...

Page 148: ...tem has one PM Pump pressure maintenance and two larger booster pumps of the same horsepower The customer would like to ensure that the PM Pump is also the lead pump to recharge the system during low...

Page 149: ...ameters are changed via serial communication it will not be possible to edit or change parameter settings with the digital operator until an Enter command is issued to the drive from the serial commun...

Page 150: ...ameters most likely to be changed are assigned to the group of User Parameters A2 01 through A2 16 User Parameters are part of the Setup Group which provides quicker access by eliminating the need to...

Page 151: ...set by the HOA keypad Set b1 01 to 0 Operator factory default The Auto setpoint can then be entered into the U1 01 monitor parameter in the DRIVE menu Setting 0 Operator HOA keypad Using this setting...

Page 152: ...supply A2 Analog Input 2 A3 Analog Input 3 Jumper S1 A1 A2 A3 Voltage Current Selection V I A1 A2 A3 Figure 4 26 Setting the Frequency Reference as a Current Signal to Terminal A2 Switching between M...

Page 153: ...is working properly Verifying the Pulse Train is Working Properly Set b1 04 to 4 and set H6 01 to 0 Set the H6 02 to the pulse train frequency value that equals 100 of the frequency reference Enter a...

Page 154: ...programming error will be displayed on the digital operator and the drive will not run n b1 03 Stopping Method Selection Selects how the drive stops the motor when the Run command is removed or when...

Page 155: ...4 Figure 4 30 DC Injection Braking Time Depending on Output Frequency Note If an overcurrent oC fault occurs during DC Injection Braking to Stop lengthen the minimum baseblock time L2 03 until the fau...

Page 156: ...on mode No Parameter Name Setting Range Default b5 01 PID Function Setting 0 1 0 Setting 0 PID disabled Setting 1 Output frequency PID output 1 The PID controller is enabled and the PID output builds...

Page 157: ...eration and deceleration times is determined by the accel decel time setting units in C1 10 For example if the time is set in units of 0 01 s C1 10 0 the setting range becomes 0 00 to 600 00 s Switchi...

Page 158: ...o 9F 14 Fault Reset H1 05 Multi Function Digital Input Terminal S5 Function Selection 0 to 9F 8D 0 1 Multi Setpoint 1 H1 06 Multi Function Digital Input Terminal S6 Function Selection 0 to 9F 80 3 1 H...

Page 159: ...n relay 0 to 192 F Through Mode H2 03 Terminal MD ME MF Function Selection relay 0 to 192 E Fault Table 4 21 Multi Function Digital Output Terminal Settings Setting Function Page 0 During run 1 Zero s...

Page 160: ...in OLV control mode n H3 01 Terminal A1 Signal Level Selection Selects the input signal level for analog input A1 No Name Setting Range Default H3 01 Terminal A1 Signal Level Selection 0 to 3 0 Setti...

Page 161: ...parameter H3 01 0 the frequency reference is 0 between 0 and 2 Vdc input When parameter H3 01 1 the motor will rotate in reverse between 10 and 2 Vdc input 2 0 V 10 V 6 0 V 10 V E1 04 0 100 150 2 0 V...

Page 162: ...ted to 0 Setting 3 0 to 20 mA The input level is 0 to 20 mA Negative input values by negative bias or gain settings will be limited to 0 n H3 10 Terminal A2 Function Selection Determines the function...

Page 163: ...n Analog Output Terminal AM Bias 999 9 to 999 9 0 0 Using Gain and Bias to Adjust Output Signal Level The output signal is adjustable while the drive is stopped Terminal FM 1 View the value set to H4...

Page 164: ...he attempt was successful When the counter reaches the number set to L5 01 the operation stops and the fault must be manually cleared and reset The number of fault restarts is reset to zero when The d...

Page 165: ...aling Sets the feedback device scaling used for the PID controller This information can be found on the nameplate or specification sheet and is usually expressed as the maximum output of the device Fo...

Page 166: ...r the time set in P1 09 the drive will respond based on the setting in P1 10 No Parameter Name Setting Range Default P1 10 Low Feedback Selection 0 to 2 0 Setting 0 Fault Setting 1 Alarm Setting 2 Dig...

Page 167: ...the number of lag pumps in the system When using Contactor Multiplexing for the control lag pumps first set P1 01 to 1 Then select the number of lag pumps to be controlled in P3 00 Set the correspondi...

Page 168: ...e drive will automatically start running when power is reapplied The factory setting of this parameter requires pressing the AUTO key to start the drive after power loss WARNING Sudden Movement Hazard...

Page 169: ...tting Q5 01 1 Suction Pressure This function uses Q5 03 as the setpoint instead of Q1 01 and Q5 02 as the feedback scaling instead of P1 02 Set b5 01 to a value other than 0 to enable the drive PID co...

Page 170: ...s are exceeded No Parameter Name Setting Range Default Q5 11 Low Suction Pressure Behavior Select 0 to 3 1 Setting 0 No display digital output only Setting 1 Alarm only Setting 2 Fault Setting 3 Auto...

Page 171: ...on and the motor will rotate at 6 Hz F2 F1 ESC M M AUTO OFF ENTER RESET DRIVE U1 01 60 00Hz U1 02 60 00Hz JOG FWD FWD REV Rdy ALM DIGITAL OPERATOR JVOP 183 HAND ENTER Off On MODE U1 01 0 00Hz U1 02 0...

Page 172: ...ous injury The motor should come to a complete stop without problems Connect the load and machinery to the motor Fasten all installation screws properly and check that the motor and connected machiner...

Page 173: ...erence guide for tuning the drive during a trial run 5 1 DRIVE ALARMS FAULTS ERRORS AND MESSAGES 174 5 2 FAULT DETECTION 175 5 3 ALARM DETECTION 193 5 4 OPERATOR PROGRAMMING ERRORS 203 5 5 AUTO TUNING...

Page 174: ...If the output is set to be tripped by an alarm the contact will not close The HOA keypad displays text indicating a specific alarm and the ALM indicator LED flashes Remove the cause of the problem to...

Page 175: ...perature Lost Analog Geothermal Temperature has not been detected and the Network Geothermal signal is now being used Cause Possible Solution Defective or broken analog input source H3 0o 21 Geotherma...

Page 176: ...ion Faulty communications wiring or an existing short circuit Check for faulty wiring Correct the wiring Check for disconnected cables and short circuits and repair as needed Communication data error...

Page 177: ...rol board Turn off the power and reconnect the terminal board If the problem continues replace the control board or the entire drive Contact Yaskawa or a Yaskawa representative for instructions on rep...

Page 178: ...l fault input from the PLC Problem with the PLC program Check the PLC program and correct problems HOA Keypad Display Fault Name EF1 Pump Fault input terminal S1 External fault at multi function input...

Page 179: ...n above 21 mA or fallen below 3 mA Cause Possible Solution The analog input programmed for PID feedback loss has risen above 21 mA or fallen below 3 mA This is effective only when b5 12 Feedback Loss...

Page 180: ...High Suction Pressure Behavior Select Auto restart of this fault is controlled by Q5 14 High Suction Pressure Behavior Select and Q5 15 Suction Pressure Auto restart Time HOA Keypad Display Fault Nam...

Page 181: ...ease the system pressure Set the Low Suction fault characteristics in Q5 09 Q5 10 and Q5 18 Drive response to this condition is controlled by Q5 11 Low Suction Pressure Behavior Select Auto restart of...

Page 182: ...nce Replace the motor One of the motor cables has shorted out or there is a grounding problem Check the motor cables Remove the short circuit and reapply power to the drive Check the resistance betwee...

Page 183: ...damaged and the drive requires replacement If the error persists oFb01 or oFC01 occur replace the option card HOA Keypad Display Fault Name oFA03 to oFA06 Option Card Error Occurred at Option Port CN...

Page 184: ...d Cause Possible Solution The option card connection to port CN5 C is faulty Turn the power off and reconnect the option card Check if the option card is properly plugged into the option port Make sur...

Page 185: ...ed If the motor is supposed to operate at low speeds either increase the motor capacity or use a motor specifically designed to operate in the desired speed range The output voltage is too high Adjust...

Page 186: ...orque detection L6 02 for longer than the allowable time L6 03 Cause Possible Solution Parameter settings are not appropriate for the load Check L6 02 and L6 03 settings Fault on the machine side e g...

Page 187: ...r ground faults Correct grounding shorts and reapply power Improper parameters related to Speed Search including Speed Search after a momentary power loss and after a fault restart Check the settings...

Page 188: ...aking transistor specification A regenerative converter regenerative unit or braking unit is being used Set L8 55 to 0 to disable the braking transistor protection selection HOA Keypad Display Fault N...

Page 189: ...gle Phase Foldback Single Phase Foldback Output speed is being limited due to excessive DC Bus voltage ripple Cause Possible Solution An input phase has been lost In single phase applications excess l...

Page 190: ...rive was running and b1 01 5 H3 0o 21 Geothermal Input H3 0o 2 4 to 20 mA and Q2 09 2 Fault Confirm that the device connected to the analog input terminal is installed and working properly The drive w...

Page 191: ...performance life of the soft charge bypass Replace either the control board or the entire drive if U4 06 exceeds 90 For instructions on replacing the control board contact Yaskawa or a Yaskawa represe...

Page 192: ...normal ambient operating power Lower ambient temperature Replace the control board or the entire drive For instructions on replacing the control board contact Yaskawa or a Yaskawa representative HOA K...

Page 193: ...because a wire break was detected with the analog signal Water Level Analog Input Wire Break WL Wire Break is effective when Q4 16 is set to 1 Alarm Suction Pressure Analog Input Wire Break SP Wire Br...

Page 194: ...ions circuitry is damaged Perform a self diagnostics check If the problem continues replace either the control board or the entire drive For instructions on replacing the control board contact Yaskawa...

Page 195: ...he PLC program Check the PLC program and correct problems HOA Keypad Display Minor Fault Name EF1 Pump Fault Input Terminal S1 External fault at multi function input terminal S1 EF2 Pump fault input t...

Page 196: ...ource is installed and working properly Drive response to this condition is controlled by b5 12 Feedback Loss 4 to 20 mA Detection Selection and b5 13 Feedback Loss Go To Frequency Auto restart of thi...

Page 197: ...larm characteristics in P1 11 and P 12 Drive response to this condition is controlled by P1 13 High Feedback Selection HOA Keypad Display Fault Name LOP Loss of Prime The pump has lost its prime and P...

Page 198: ...ow the Q4 06 Q5 06 setting and the drive is stopped or running as a lag drive Confirm that the Water Level or Suction Pressure source is installed and working properly Wait for the Water Level or Suct...

Page 199: ...viates from the setpoint at a level greater than P1 15 for a time set in P1 16 This is effective only when P1 17 is set to 1 alarm Check for a blocked impeller over cycling or broken pipe Set the Not...

Page 200: ...0 Do not set E1 08 and E1 10 too low This reduces load tolerance at low speeds Check the motor rated current Enter the motor rated current to parameter E2 01 as indicated on the motor nameplate Ensure...

Page 201: ...y Minor Fault Name SE MEMOBUS Modbus Communication Test Mode Error Note This alarm will not trigger a multi function output terminal that is set for alarm output H2 oo 10 Cause Possible Solution A dig...

Page 202: ...in the limits listed in the specifications Drive internal circuitry is worn Check the maintenance time for the capacitors U4 05 Replace either the control board or the entire drive if U4 05 exceeds 90...

Page 203: ...Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 to H1 08 Cause Possible Solutions The same function is assigned to two multi function inputs Excludes N...

Page 204: ...have been replaced and the parameter settings between the control board and the terminal board no longer match Set A1 03 to 5550 to load the parameter settings stored in the terminal board to the dri...

Page 205: ...ut is enabled b5 11 1 Correct the parameter settings b5 01 is set to 3 or 4 enabling PID control but the lower limit for the frequency reference d2 01 is not 0 Correct the parameter settings HOA Keypa...

Page 206: ...and Q5 01 Suction Pressure Select are set to a non zero value Reprogram Q4 01 or Q5 01 HOA Keypad Display Error Name oPE32 Incompatible Network Water Level Suction Pressure Mode Cause Possible Solutio...

Page 207: ...ng is complete Cause Possible Solutions Motor data entered during Auto Tuning was incorrect Make sure the data entered to the T1 parameters match the information written on the motor nameplate Restart...

Page 208: ...lutions Auto Tuning canceled by pressing STOP button Auto Tuning did not complete properly Restart Auto Tuning HOA Keypad Display Error Name Er 04 Line to Line Resistance Error Cause Possible Solution...

Page 209: ...ng tuning HOA Keypad Display Error Name Er 11 Motor Speed Fault Cause Possible Solutions Torque reference is too high Increase the acceleration time C1 01 Disconnect the machine from the motor if poss...

Page 210: ...Auto Tuning cannot be performed if the drive is restricted from rotating in reverse Assuming it is acceptable for the application to rotate in reverse set b1 04 to 0 and then perform Inertia Tuning 5...

Page 211: ...ause Possible Solutions Failed writing parameters Attempt to write parameters again HOA Keypad Display Task CSEr Copy Unit Error Cause Possible Solutions Hardware fault Replace the HOA keypad or the U...

Page 212: ...is not an error HOA Keypad Display Task vAEr Voltage Class Capacity Mismatch Cause Possible Solutions The drive from which the parameters were copied and the drive on which the Verify mode is being pe...

Page 213: ...Anti Jam Active Displayed when the drive is performing the anti jam function Sleep Active Min Water Level Displayed when the drive has gone to sleep because the water level has dropped below the leve...

Page 214: ...an SC error occurs contact Yaskawa or a Yaskawa agent before cycling the power to the drive ON OFF 2 1 Note If the Run command is present the drive will disregard any attempts to reset the fault Remo...

Page 215: ...tion in V f Control Assumes motor can rotate while Auto Tuning is executed Increases accuracy for certain functions like torque compensation slip compensation Energy Saving and Speed Search YES Statio...

Page 216: ...0PSI U1 02 0 00Hz U1 91 0 0PSI DRV Auto Setpoint Rdy MONITOR LSEQ LREF 2 Press or until the Auto Tuning display appears HELP MODE PRG Auto Tuning DATA AUTO FWD 3 Press to begin setting parameters A T...

Page 217: ...75kW 3 Press F1 left F2 right and to enter the motor power nameplate data in kW A TUNE T1 02 000 40kW 0 00 650 00 PRG Mtr Rated Power Rdy FWD 0 75kW 4 Press to save the setting Entry Accepted 5 The d...

Page 218: ...beginning Auto Tuning Enter the required information from the motor nameplate Press to proceed to the Auto Tuning start display Note These instructions continue from Step 6 in Enter Data from the Mot...

Page 219: ...c inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance 6 1 INSPECTION 220 6 2 PERIODIC MAINTENANCE 222 6 3 DRIVE REPLACEMENT 224 6 YASKAWA...

Page 220: ...r remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait for at least the time specif...

Page 221: ...lace the board Do not use any solvents to clean the board Use dry air to clear away foreign matter Use a pressure of 39 2 104 to 58 8 104 Pa 4 6 kg cm2 57 to 85 psi The drive has few serviceable parts...

Page 222: ...e Usage conditions for estimated performance life Ambient temperature Yearly average of 40 C IP00 Open Type enclosure Load factor 80 maximum Operation time 24 hours a day n Performance Life Monitors M...

Page 223: ...d life time Check the load carrier frequency and output frequency 2 TrPC The IGBTs have reached 90 of their designated life time Contact a Yaskawa representative or the nearest Yaskawa sales office on...

Page 224: ...in ESD damage to the drive circuitry The following procedure explains how to replace a drive This section provides instructions for drive replacement only To install option boards or other types of o...

Page 225: ...the same way the options were connected in the old drive Connect option boards to the same option ports in the new drive that were used in the old drive 3 Replace the terminal cover 4 After powering...

Page 226: ...6 3 Drive Replacement This Page Intentionally Blank 226 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 227: ...eripheral Devices Options This chapter explains option installation procedures for the drive 7 1 OPTION CARD INSTALLATION 228 7 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide 22...

Page 228: ...of Options Possible SI P3 SI EP3 SI N3 SI EN3 SI EM3 SI B3 SI W3 SI J3 CN5 A 1 AO A3 DO A3 CN5 A B C 1 Figure 7 1 shows an exploded view of the drive with the option and related components for refere...

Page 229: ...icator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm saf...

Page 230: ...g pliers cut out the perforated openings on the left side of the drive front cover Sharp edges along the cut out should be smoothed down with a file or sand paper to prevent any damage to the wires Wh...

Page 231: ...ring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 7 1 Option Card Installati...

Page 232: ...7 1 Option Card Installation This Page Intentionally Blank 232 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 233: ...ifications A 1 POWER RATINGS 234 A 2 DRIVE SPECIFICATIONS 243 A 3 DRIVE WATT LOSS DATA 245 A 4 DRIVE DERATING DATA 247 Appendix A YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 234: ...ly Carrier Frequency User adjustable between 1 and 15 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capa...

Page 235: ...between 1 and 15 kHz 5 User adjustable between 1 and 10 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor ca...

Page 236: ...nd 10 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refers to a NEC rated 4 pole motor The r...

Page 237: ...ly Carrier Frequency User adjustable between 1 and 15 kHz 5 Maximum Output Voltage V Three phase 380 to 480 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user adjustable 1 The mot...

Page 238: ...r adjustable between 1 and 15 kHz 5 User adjustable between 1 and 10 kHz 5 Maximum Output Voltage V Three phase 380 to 480 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user adjus...

Page 239: ...ble between 1 and 10 kHz 5 User adjustable between 1 and 5 kHz 5 Maximum Output Voltage V Three phase 380 to 480 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user adjustable 1 Th...

Page 240: ...r Frequency User adjustable between 1 and 15 kHz 4 User adjustable between 1 and 10 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequency Hz 40...

Page 241: ...4 User adjustable between 1 and 8 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refers to a...

Page 242: ...ble between 1 and 3 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refers to a NEC rated 4 po...

Page 243: ...prox 40 Continuous regenerative torque approx 20 4 approx 125 with dynamic braking resistor option 2 10 ED 10s Braking Transistor Models 2A0004 to 2A0138 4A0002 to 4A0072 and 5A0003 to 5A0052 have a b...

Page 244: ...conditions and drive settings Specifications may vary with different motors and with changing motor temperature Contact Yaskawa for consultation 2 Disable Stall Prevention during deceleration L3 04 0...

Page 245: ...72 954 3626 1 Value assumes the carrier frequency is 2 kHz C6 02 1 7 8 9 or A Table A 11 Watt Loss 400 V Class Three Phase Models Drive Model Normal Duty Rated Amps A 1 Heatsink Loss W Interior Unit L...

Page 246: ...3 9 27 5 33 6 61 1 5A0006 6 1 28 1 43 7 71 8 5A0009 9 0 43 4 68 9 112 3 5A0011 11 56 1 88 0 144 0 5A0017 17 96 6 146 7 243 2 5A0022 22 99 4 178 3 277 7 5A0027 27 132 1 227 2 359 3 5A0032 32 141 6 279...

Page 247: ...ed to 86 motor power which is often but not always adequate for fan and pump loads n Single Phase Input Sizing Method A Continuous Full Power Use single phase input Sizing Method A for applications re...

Page 248: ...Motor FLA Power kVA Current A 2A0004 0 33 1 7 0 99 4 3 URX000043 URX000303 0 5 2 4 0 94 4 1 2A0006 0 5 2 4 1 3 5 7 URX000043 URX000303 0 75 3 5 1 3 5 7 2A0008 0 75 3 5 1 7 7 7 05P00620 0113 URX000307...

Page 249: ...30 40 37 81 4A0208 50 65 62 136 URX000347 50 65 59 130 4A0250 60 77 74 162 URX000347 60 77 70 154 4A0296 60 77 75 165 URX000350 75 96 87 192 4A0362 75 96 93 205 URX000353 100 124 115 251 4A0414 100 12...

Page 250: ...al Impedance use either DC type or AC type Output Capacity Single Phase Input Load Yaskawa Reactor Part Number Output Capacity Single Phase Input Load Motor Power HP Motor FLA Power kVA Current A DC T...

Page 251: ...28 14 7 64 0 2A0081 15 42 21 2 92 0 2A0110 15 42 18 4 80 0 2A0138 20 54 23 9 104 2A0169 25 68 29 9 130 2A0211 30 80 35 4 154 2A0250 40 104 46 5 202 2A0312 50 130 57 3 249 2A0360 60 154 68 5 298 2A041...

Page 252: ...liable drive overload protection set parameters L8 12 and L8 35 according to the installation conditions n Parameter Settings No Name Description Range Def L8 12 Ambient Temperature Setting Adjust the...

Page 253: ...en Chassis Enclosure 30 10 40 50 Drive Rating L8 12 Ambient temp C L8 35 1 Side by Side Mounting Figure A 1 Ambient Temperature and Installation Method Derating u Altitude Derating The drive standard...

Page 254: ...A 4 Drive Derating Data This Page Intentionally Blank 254 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide...

Page 255: ...E MOTOR PARAMETERS 269 B 6 F OPTIONS 272 B 7 H PARAMETERS MULTI FUNCTION TERMINALS 276 B 8 L PROTECTION FUNCTION 289 B 9 N SPECIAL ADJUSTMENT 296 B 10 O OPERATOR RELATED SETTINGS 298 B 11 P PUMP PARAM...

Page 256: ...User Initialize 2220 2 Wire Initial 3330 3 Wire Initial 5550 Term Cntrl Int 6008 Pressure Control 6009 Pump down level 6010 Geothermal mode 6011 VTC Pressure Ctl 7770 General purpose 0 No initializat...

Page 257: ...User Parameter Automatic Selection User Parms Sel 0 Disabled 1 Enabled 0 A2 01 to A2 32 are reserved for the user to create a list of User Parameters 1 Save history of recently viewed parameters Rece...

Page 258: ...accepted while in Programming Mode 2 Prohibit entering Programming Mode during run Default 0 Range 0 to 2 b1 11 01DF Coast to Stop with Timer Time Coast Timer Sets the amount of time that the drive w...

Page 259: ...nt 2 during Speed Search Speed Estimation Type Srch Im Lvl2 Sets the amount of output current during Speed Estimation Speed Search as a coefficient for the no load current Default 1 Min 0 0 Max 5 0 b3...

Page 260: ...trolled Default 1 Range 0 1 b5 02 01A6 Proportional Gain Setting P PID Gain Sets the proportional gain of the PID controller Default 2 00 Min 0 00 Max 25 00 b5 03 01A7 Integral Time Setting I PID I Ti...

Page 261: ...Max 100 00 b5 35 01A0 PID Input Limit PID Input Limit Limits the PID control input deviation signal as a percentage of the maximum output frequency Acts as a bipolar limit Default 1000 0 Min 0 0 Max...

Page 262: ...time to maintain that frequency at stop Default 0 0 Hz Min 0 0 Max 400 0 b6 04 01B9 Dwell Time at Stop Dwell Time Stop Default 0 0 s Min 0 0 Max 10 0 u b8 Energy Saving No Addr Hex Name LCD Display D...

Page 263: ...fault 10 0 s Min 0 0 Max 6000 0 1 C1 10 0209 Accel Decel Time Setting Units Acc Dec Units 0 0 01 Seconds 1 0 1 Seconds 0 0 01 s 0 00 to 600 00 s 1 0 1 s 0 0 to 6000 0 s Default 1 Range 0 1 C1 11 020A...

Page 264: ...C4 Torque Compensation No Addr Hex Name LCD Display Description Values Page C4 01 0215 Torque Compensation Gain Torq Comp Gain Sets the gain for the automatic torque voltage boost function and helps t...

Page 265: ...WM4 Audible sound 4 B to E No setting possible F User defined determined by C6 03 through C6 05 Default 7 Range 1 to 9 A F C6 03 0225 Carrier Frequency Upper Limit CarrierFreq Max Determines the upper...

Page 266: ...rameter o1 03 Default 0 00 Hz Min 0 00 Max 400 00 1 d1 07 0286 Frequency Reference 7 Reference 7 Sets the frequency reference for the drive Setting units are determined by parameter o1 03 Default 0 00...

Page 267: ...ency Default 100 0 Min 0 0 Max 110 0 d2 02 028A Frequency Reference Lower Limit Ref Lower Limit Sets the frequency reference lower limit as a percentage of the maximum output frequency Default 0 0 Min...

Page 268: ...uency Reference Bias Up Down 2 Up Dn 2 Bias Lvl The Up Down 2 bias value is saved in d4 06 when the frequency reference is not input by the digital operator Set as a percentage of the maximum output f...

Page 269: ...4 50 Hz VT1 5 50 Hz VT2 6 60 Hz VT1 7 60 Hz VT2 8 50 Hz HST1 9 50 Hz HST2 A 60 Hz HST1 B 60 Hz HST2 C 90 Hz D 120 Hz E 180 Hz F Custom V F 0 50 Hz Constant torque 1 1 60 Hz Constant torque 2 2 60 Hz C...

Page 270: ...0 Hz Min 0 0 Max E1 04 E1 12 030B 4 Middle Output Frequency Voltage 2 Mid Voltage B Default 0 0 V Min 0 0 Max 255 0 1 E1 13 030C Base Voltage Base Voltage Default 0 0 V 3 Min 0 0 Max 255 0 1 1 Values...

Page 271: ...he motor iron saturation coefficient at 75 of magnetic flux Automatically set during Auto Tuning Default 0 75 Min E2 07 Max 0 75 E2 09 0316 Motor Mechanical Loss Mechanical Loss OLV OLV OLV OLV Sets t...

Page 272: ...0 10 VDC 0 0 to 10 V 1 10 to 10 V Default 0 Range 0 1 F4 08 0398 Terminal V2 Signal Level AO Opt Level Ch2 0 0 10 VDC 1 10 10 VDC 0 0 to 10 V 1 10 to 10 V Default 0 Range 0 1 u F5 Digital Output Card...

Page 273: ...F6 08 036A 1 Reset Communication Parameters Com Prm Init Sel 0 Init Com Prms 1 No Init Com Prms 0 Reset all communication related parameters F6 oo when the drive is initialized using A1 03 1 Communica...

Page 274: ...15 F6 59 03DA DeviceNet Power Scaling DN Power Scale Sets the scaling factor for the power monitor in DeviceNet Default 0 Min 15 Max 15 F6 60 03DB DeviceNet Voltage Scaling DN Voltage Scale Sets the s...

Page 275: ...he scaling factor for the speed monitor in EtherNet IP Class ID 2AH Object Default 0 Min 15 Max 15 F7 18 03F6 EtherNet IP Current Scaling Factor EN Current Scale Sets the scaling factor for the output...

Page 276: ...inputs Refer to pages 158 to 159 for descriptions of setting values Note Set unused terminals to F Default 80 3 1 Min 0 Max 9F 158 H1 07 0404 Multi Function Digital Input Terminal S7 Function Selectio...

Page 277: ...n or deceleration and maintains the output frequency B Drive overheat alarm oH2 OH2 Alarm Signal Closed Closes when an oH2 alarm occurs C Analog terminal input selection Term A2 Enable Open Function a...

Page 278: ...inue running 2E N O During run alarm only continue running 2F N C During run alarm only continue running 30 PID integral reset PID Intgrl Reset Closed Resets the PID control integral value 31 PID inte...

Page 279: ...s added to the frequency reference by the Up Down 2 function The Up 2 and Down 2 commands must always be used in conjunction with one another 76 Down 2 command Down Command 2 Controls the bias added t...

Page 280: ...le N C PI2 Disable N C Closed Enables the secondary PI controller Output behavior depends on the setting of S3 12 when open AA Secondary PI Inverse Operation PI2 Invert Closed Changes the sign of the...

Page 281: ...ernal Reference 1 or 2 supplies the Run command set in b1 02 or b1 16 Closed Digital operator supplies the Run command B Torque detection 1 N O Trq Det 1 N O Closed An overtorque or undertorque situat...

Page 282: ...performed 4C During fast stop During Fast Stop Closed A Fast Stop command has been entered from the operator or input terminals 4D oH Pre alarm time limit OH Pre Alarm Closed oH pre alarm time limit h...

Page 283: ...umulated level has exceeded the P6 11 to P6 14 settings OR Closed During the Accum Level fault 9A High Flow High Flow Closed During the High Flow Fault condition OR Closed During a High Flow condition...

Page 284: ...terminal A3 Default 0 0 Min 999 9 Max 999 9 162 H3 09 0417 Terminal A2 Signal Level Selection Term A2 Level 0 0 10V LowLim 0 1 0 10V BipolRef 2 4 20 mA 3 0 20 mA 0 0 to 10 V 1 10 to 10 V 2 4 to 20 mA...

Page 285: ...um output frequency B PID feedback PID Feedback1 10 V 100 C PID setpoint PID Set Point 10 V 100 D Frequency bias Freq Ref Bias 2 10 V E1 04 maximum output frequency E Motor Temperature PTC Input E Mot...

Page 286: ...tput Terminal FM Gain Terminal FM Gain Sets the signal level at terminal FM that is equal to 100 of the selected monitor value Default 100 0 Min 999 9 Max 999 9 163 H4 03 041F Multi Function Analog Ou...

Page 287: ...t will occur Default 1 Range 0 1 H5 06 042A Drive Transmit Wait Time Transmit WaitTIM Set the wait time between receiving and sending data Default 5 ms Min 5 Max 65 H5 07 042B RTS Control Selection RT...

Page 288: ...32000 H6 03 042E Pulse Train Input Gain Term RP Gain Sets the level of the value selected in H6 01 when a frequency with the value set in H6 02 is input Default 100 0 Min 0 0 Max 1000 0 H6 04 042F Pul...

Page 289: ...0 or H3 06 E exceeds the oH4 fault level 0 Ramp to stop 1 Coast to stop 2 Fast Stop decelerate to stop using the deceleration time in C1 09 Default 1 Range 0 to 2 L1 05 0484 Motor Temperature Input Fi...

Page 290: ...ve KEB Ride Thru 1 1 Single Drive KEB Ride Thru 2 2 System KEB Ride Thru 1 3 System KEB Ride Thru 2 Default 0 Range 0 to 3 1 Default setting is dependent on parameter o2 04 Drive Model Selection 2 Def...

Page 291: ...the proportional gain for KEB Ride Thru Stall Prevention and overvoltage suppression Default 1 00 V f 0 30 OLV Min 0 00 Max 5 00 L3 21 0466 Accel Decel Rate Calculation Gain Acc Dec P Gain Sets the pr...

Page 292: ...s the drive may attempt to restart after the following faults occur GF LF oC ov PF rH rr oL1 oL2 oL3 oL4 STo Uv1 Default 5 Min 0 Max 10 L5 02 049F Auto Restart Fault Output Operation Selection Restart...

Page 293: ...rtorque detection level Default 15 Min 0 Max 300 L6 03 04A3 Torque Detection Time 1 Torq Det 1 Time Sets the time an overtorque or undertorque condition must exist to trigger torque detection 1 Defaul...

Page 294: ...dence Default 0 Range 0 1 u L8 Drive Protection No Addr Hex Name LCD Display Description Values Page L8 01 04AD Internal Dynamic Braking Resistor Protection Selection ERF type DB Resistor Prot 0 Not P...

Page 295: ...An will flash 4 Continue operation at reduced speed as set to L8 19 Default 1 Range 0 to 4 L8 35 04EC Installation Method Selection Installation Sel 0 IP00 OpenChassis 1 Side by Side 2 IP20 Nema Type...

Page 296: ...automatic frequency regulator AFR If hunting occurs increase the set value If response is low decrease the set value Default 1 00 Min 0 00 Max 10 00 n2 02 0585 Speed Feedback Detection Control AFR Ti...

Page 297: ...s a percentage of the drive rated current Default 100 Min 0 Max 150 n3 23 057B Overexcitation Operation Selection Hflux Brake Sel 0 Enabled Both Dir 1 Enabled Fwd only 2 Enabled Rev only 0 Enabled in...

Page 298: ...or example set 403 to display monitor parameter U4 03 Note Parameter is effective only when o1 06 is set to 1 Default 102 Range 101 to 699 o1 08 0519 Third Line Monitor Selection 3rd Monitor Sel Selec...

Page 299: ...ar all Clears the default settings that have been saved for a User Initialization Default 0 Range 0 to 2 o2 04 508 Drive Model Selection Inverter Model Enter the drive model Setting required only if i...

Page 300: ...0 Min 0 Max 150 o4 07 0523 DC Bus Pre Charge Relay Maintenance Setting ChrgCircMaintSet Sets the value of the Maintenance Monitor for the soft charge bypass relay See U4 06 to check when the bypass re...

Page 301: ...PID operates in reverse mode the system will start when the feedback has risen above the start level for the time set to P1 05 Default 0 0 Min 999 9 Max 999 9 165 P1 05 0C02 Start Level Delay Time S L...

Page 302: ...P1 15 to 0 0 disables this function Default 60 s Min 0 Max 3600 P1 17 0C10 Not Maintaining Setpoint Selection Not Maint SP Sel 0 Fault 1 Alarm 2 Digital Output Selects the drive response method durin...

Page 303: ...0 Hz 1 Min 0 0 Max 6000 0 167 P2 03 0C66 Sleep Delay Time Sleep Delay Time Sets the delay time before the drive enters Sleep Mode when the sleep level set in P2 02 is reached Default 0 s Min 0 Max 36...

Page 304: ...able the function Default 0 40 Min 0 00 Max 2 00 P2 24 0C7B Anti No Flow Detection Time ANF Det Time Sets the time delay before the drive starts the increased deceleration rate after Anti No Flow is d...

Page 305: ...fault 2 s Min 0 Max 3600 P3 06 0CCD Frequency Reduction after Staging FreqReduce Stage Sets the upper limit of the output frequency after a lag pump is staged The upper limit of the output frequency i...

Page 306: ...2 to 6 P3 41 0CF0 Pre Charge Lag Pump Run Time Precharge Lag Tm Sets the length of time that the lag pump specified in P3 40 is energized Default 0 0 min Min 0 0 Max 3600 0 P3 42 0CF1 Post Pre Charge...

Page 307: ...in P4 02 a Loss of Prime condition occurs The drive responds to the Loss of Prime condition depending on the setting of P1 22 Loss of Prime Selection Default 0 0 A 2 Min 0 0 Max 1000 0 P4 06 0CFF Pre...

Page 308: ...tion Pres 2 Low Watr in Tank Selects the alarm message that will be displayed when a Low City Pressure condition is detected 0 Low city pressure 1 Low suction pressure 2 Low water in tank Default 0 Ra...

Page 309: ...Max 1000 0 P5 09 0D34 HAND References Set via Motor Operated Pot Selection HAND MOP Sel 0 Disabled 1 Enabled Selects whether parameters P5 02 and P5 05 are changed via MOP from the home screen 0 Disa...

Page 310: ...ay 1 Alarm only 2 Fault 3 Auto restart time set by P6 10 Default 1 Range 0 to 3 P6 10 0D67 Low Flow Auto Restart Time LowFlow Restart Set the length of time that the drive will wait before attempting...

Page 311: ...05 0D94 Anti Jam During Run Current AJ Det I Run Sets the current level during run that will trigger the anti jam function Set as a percentage of motor rated current Setting this parameter to 0 will...

Page 312: ...delta feedback setpoint minus feedback has exceeded the level set in P9 10 for the time set in P9 11 this parameter sets the level above which the output frequency needs to rise before the lead drive...

Page 313: ...1 Minutes min Default 0 Range 0 1 P9 20 0E07 Allow Network Run Allow Net Run 0 Always 1 First Altrnation 2 First Only 3 Alternation Only Specifies when a network Run command is allowed 0 Always 1 Fir...

Page 314: ...3 Default 60 0 s Min 0 0 Max 1000 0 P9 33 0E14 Lag Follower Deceleration Time Active Time Lag Followr Dtim Sets the time during which the deceleration time set in P9 32 is effective The drive will use...

Page 315: ...drive is alternated if in Level Control Suction Pressure while the Water Level is below the septoint set in Q4 03 Q5 03 Default 0 Range 0 1 P9 60 0E2F Geothermal Temperature Source Geo Temp Source 0...

Page 316: ...0E8B Maximum Geothermal Temperature Input MaxGeothrm Scale Sets the temperature that corresponds to a 10 V or 20 mA analog input Default 120 0 F Min 110 0 Max 320 0 Q2 03 0E8C Minimum Geothermal Spee...

Page 317: ...t phase loss fault Default 95 0 Min 0 0 Max 200 0 u Q4 Water Level Control No Addr Hex Name LCD Display Description Values Page Q4 01 0EEE Water Level Selection Water Level Sel 0 Disabled 1 Enabled En...

Page 318: ...Integral Time Lvl Ctrl I Time Sets the integral time for the water level control Setting this parameter to 0 0 disables the water level control integrator Default 5 0 s Min 0 0 Max 360 0 Q4 15 0EFC L...

Page 319: ...Q5 12 0F2B High Suction Pressure Detection Level Hi Pres Detect Sets the level above which the suction pressure must rise for the time set in Q5 13 to trigger a drive response according to Q5 14 Setti...

Page 320: ...The level of sensitivity can be adjusted in accordance with the load response Default 1 000 s Min 0 000 Max 3 000 S1 06 3205 Voltage Restoration Time Constant at Impact Impact Load Time V f V f Sets...

Page 321: ...0 Digital output only 1 Run 2 Run PI disable Default 0 Range 0 to 2 S2 10 320F Sequence Timer 2 Reference Source Tmr 2 Ref Source 0 Operator d1 01 1 Operator d1 02 2 Operator d1 03 3 Operator d1 04 4...

Page 322: ...S2 19 3218 Sequence Timer 4 Selection Tmr 4 Seq Sel 0 Digital out only 1 Run 2 Run PI Disable Sets the action that occurs when sequence timer 4 is active 0 Digital output only 1 Run 2 Run PI disable D...

Page 323: ...mit Sets the maximum output possible from the integrator Default 100 0 Min 0 0 Max 100 0 S3 09 3222 Secondary PI Output Upper Limit PI2 Upper Limit Sets the maximum output possible from the secondary...

Page 324: ...3236 Emergency Override Speed E Override Speed Sets the speed command used in emergency override mode when S6 02 0 Default 0 00 Hz Min 0 00 Max 240 00 S6 02 3237 Emergency Override Reference Selectio...

Page 325: ...ified on the motor nameplate Default 1750 r min Min 0 Max 24000 T1 09 0709 Motor No Load Current Stationary Auto Tuning Motor No Load Current OLV OLV OLV OLV Sets the no load current for the motor Aft...

Page 326: ...DC Bus Voltage Displays the DC bus voltage 10 V 400 V 3 1 Vdc U1 08 0047 Output Power Output kWatts Displays the output power this value is calculated internally 10 V Drive capacity motor capacity kW...

Page 327: ...rror Not Used Parity Error Overrun Error Framing Error Timed Out Not Used 1 1 0 1 1 1 1 0 No signal output available U1 24 007D Input Pulse Monitor Term RP Inp Freq Displays the frequency to pulse tra...

Page 328: ...evel sensor Full scale 10 V Q4 02 0 1 ft U1 98 0BAD Suction Pressure Suction Pressure Displays the amount of suction pressure Full scale 10 V Q5 02 0 1 PSI or Hg U1 99 0BAE Anti No Flow Timer ANF Time...

Page 329: ...Fault Motor Iq Current Displays the q axis current for the motor at the previous fault No signal output available 0 10 U2 17 07E2 Motor d Axis Current at Previous Fault Motor Id Current OLV OLV OLV O...

Page 330: ...0 3014 Date Year at 4th Most Recent Fault Fault 4 YYYY Displays the year when the fourth most recent fault occurred No signal output available U3 31 3015 Date Month and Day at 4th Most Recent Fault Fa...

Page 331: ...4 02 0075 Number of Run Commands RUN Cmd Counter Displays the number of times the Run command is entered Reset the number of Run commands using parameter o4 13 This value will reset to 0 and start cou...

Page 332: ...rence input by an option card decimal No signal output available U4 21 07DD Run Command Source Selection Run Cmd Source Displays the source for the Run command as XY nn X Indicates which Run source is...

Page 333: ...and b5 44 No signal output available 0 01 2 U5 17 086E PI2 Setpoint PI2 Setpoint Displays the secondary PI setpoint Dependent upon S3 02 3 U5 18 086F PI2 Feedback PI2 Feedback Displays the secondary P...

Page 334: ...V class drives Multiply the values by 2 875 for 600 V class drives Note Fault histories are not kept when CPF00 CPF01 CPF06 CPF24 oFA00 oFb00 oFC00 Uv1 Uv2 or Uv3 occur u U7 CASE Monitors No Addr Hex...

Page 335: ...s appendix explains the guidelines and criteria for maintaining CE and UL standards C 1 EUROPEAN STANDARDS 336 C 2 UL AND CSA STANDARDS 343 Appendix C YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump10...

Page 336: ...w Voltage Directive be sure to meet the following conditions when combining this drive with other devices n Area of Use Do not use drives in areas with pollution higher than severity 2 and overvoltage...

Page 337: ...A0088 FWH 250A 250 4A0103 FWH 250A 250 4A0139 FWH 350A 350 4A0165 FWH 400A 400 4A0208 FWH 500A 500 4A0250 FWH 600A 600 4A0296 FWH 700A 700 4A0362 FWH 800A 800 4A0414 FWH 800A 800 4A0515 FWH 1000A 1000...

Page 338: ...e also comply with EMC guidelines 1 Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards 2 Place the drive and EMC noise filter in the same enclosu...

Page 339: ...e Figure C 3 Ground Area 6 Connect a DC link choke to minimize harmonic distortion Refer to DC Link Chokes for EN 61000 3 2 Compliance on page 342 C 1 European Standards YASKAWA TOEP YAIP1W 01A YASKAW...

Page 340: ...losure panel E Drive F Motor cable braided shield cable max 10 m G Motor H Cable shield ground I Cable clamp J Ground plate scrape off any visible paint K EMC noise filter Figure C 4 EMC Filter and Dr...

Page 341: ...19 6 2A0211 2A0250 FS5972 410 99 410 23 1 10 2 4 5 15 2 9 3 4 7 3 2A0312 2A0360 FS5972 600 99 600 24 3 10 2 5 3 15 2 9 3 4 7 2A0415 Three Phase 400 V Class 4A0002 FS5972 10 07 10 2 7 5 6 1 8 13 0 4 5...

Page 342: ...Chokes for Harmonic Reduction Drive Model DC Link Chokes Model Rating 200 V Three Phase Units 2A0004 UZDA B 5 4 A 8 mH 2A0006 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28 mH 4A0004 Note DC link cho...

Page 343: ...l Recommendations Yaskawa recommends crimp terminals made by JST and Tokyo DIP or equivalent for the insulation cap Table C 4 matches the wire gauges and terminal screw sizes with Yaskawa recommended...

Page 344: ...21 TD 311 TP 060 100 051 266 2 0 2P 70 10 TD 323 TD 312 TP 080 100 054 036 2A0250 3 0 2P M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 2P 100 L12 TD 324 TD 312 TP 100 100 051 560 250...

Page 345: ...014 100 051 261 4 R22 6 AD 953 TP 022 100 051 262 4A0058 6 M8 R14 8 YA 5 AD 952 TP 014 100 054 035 4 R22 8 AD 953 TP 022 100 051 263 4A0072 4 M8 R22 8 YA 5 AD 953 TP 022 100 051 263 3 R38 8 AD 954 TP...

Page 346: ...564 500 325 12 TD 328 TD 315 TP 325 100 051 277 600 4A0414 4 0 2P M12 100 L12 YF 1 YET 300 1 TD 324 TD 312 TP 100 100 051 560 250 2P 150 L12 TD 325 TD 313 TP 150 100 051 562 300 2P 4A0515 3 0 4P 3 0...

Page 347: ...WH 300A 300 2A0138 50 136 250 225 400 FWH 350A 350 2A0169 60 164 300 250 450 FWH 400A 400 2A0211 75 200 400 350 600 FWH 400A 400 2A0250 100 271 500 450 800 FWH 600A 600 2A0312 125 324 600 500 800 FWH...

Page 348: ...0062 60 66 125 110 175 FWP 250A 250 5A0077 75 80 150 125 225 FWP 250A 250 5A0099 100 108 175 175 300 FWP 250A 250 5A0125 125 129 225 225 350 FWP 350A 350 5A0145 150 158 300 275 450 FWP 350A 350 5A0192...

Page 349: ...ended Branch Circuit Protection on page 336 u CSA Standards Compliance Figure C 7 CSA Mark n CSA for Industrial Control Equipment The drive is CSA certified as Industrial Control Equipment Class 3211...

Page 350: ...r the entire speed range 6 Standard fan cooled motor 50 Hz Selects protection characteristics for a standard self cooled motor with limited cooling capabilities when running below the rated speed The...

Page 351: ...he capacitor cover parts Table C 8 Capacitor Cover Drive Model Code Number Model 2A0110 100 061 273 ECAT31875 11 2A0138 100 061 274 ECAT31876 11 2A0169 100 061 275 ECAT31877 11 2A0211 2A0250 100 061 2...

Page 352: ...side panel B Drive inside panel C Opening to capacitors D Installation screws E Capacitor cover Figure C 9 Capacitor Cover C 2 UL and CSA Standards 352 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1...

Page 353: ...This Page Intentionally Blank YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive iQpump1000 Quick Start Guide 353...

Page 354: ...ed manuals appear on the bottom of the back cover Date of Publication Revision Number Section Revised Content November 2012 First Edition This manual supports drive software version PRG 8550 354 YASKA...

Page 355: ......

Page 356: ...003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD 12F Carlton Bld No 21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn...

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