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1-22

1 . 4 . 6       I n t e r c o n n e c t i o n  

  3 - W i r e   C o n t r o l   O p e r a t i o n   F i g u r e   1 - 4 .

Notes referred to in figure 1-4.

  Indicates components not supplied.

✱✱

  Branch  circuit  protection  (circuit  breaker  or  input  fuses) must be supplied by customer.

    Indicates  customer  connection  terminal.    Wire  only  to  terminals  shown.    Note  that  not  all  terminals 

shown are available in all ratings 

 see Tables 1-1 and 1-2.

(     )

    Indicates  alternate  terminal  marking,  i.e.,  (R)  and  L1.

    Function  labels  shown  for  these  terminals  are  determined  by  factory  settings  of  parameters 

H 1 - 0 1

through  

H 1 - 0 6

:    

H 1 - 0 1

=   2 4 ,  

H 1 - 0 2

=   1 4 ,  

H 1 - 0 3

=   0 ,  

H 1 - 0 4

=   3 ,  

H 1 - 0 5

=   4 ,  

H 1 - 0 6

=   6 .

See paragraph 5.32.

    Function  labels  shown  for  these  terminals  are  determined  by  factory  settings  of  parameters   

H 2 - 0 1

through  

H 2 - 0 3

.  See paragraph 5.33.

    Function  labels  shown  for  these  terminals  are  determined  by  factory  settings  of  parameters   

H 3 - 0 1

,  

- 0 4

,  

- 0 5

,  

- 0 8

,     &  

- 0 9

.    See  paragraphs  5.19  &  5.30.

  Function labels and signal levels shown for these terminals are determined by factory settings 

of  parameters   

H 4 - 0 1

&    

H 4 - 0 4

.  See paragraph 5.31.

1 .

If only a remote Manual Speed pot (1RH) is used, 2SS is not needed; in that case, a jumper must be
added between terminals 6 and 11.  This jumper will override both the Auto and Digital Operator
frequency  references,  regardless  of  the  programming  of  parameter   

b 1 - 0 1

.  If you are using a

remote speed command or the Digital Operator, DO NOT install  this  jumper.    See  paragraph  5.19.

2 .

The  Drive  Electronic  Thermal  Overload  function  (parameters   

L 1 - 0 1

,  

L 1 - 0 2

)  meets  standards  set

by UL and cUL for motor thermal overload protection.  If local code requires separate mechanical
overload  protection,  an  overload  relay  should  be  installed,  interlocked  with  the  drive  as  shown.    It
should be the manual reset type to prevent automatic restart following a motor fault and subsequent
contact  reclosure  after  cool  down.

3 .

Insulated  twisted  shielded  wire  is  required.   

2-conductor #18 GA. (Belden #8760 or equivalent). 3-conductor #18 GA. (Belden #8770 of equivalent).

Connect shield ONLY AT DRIVE END.  Stub and isolate other end.

4 .

Digital  Operator  is  standard  on  every  drive.    Remote  operators,  as  shown,  may  not  be  required. 

5 .

Customer  to  connect  terminal            to  earth  ground  (100 

or  less,  230V;  10 

or  less, 460V and 600V).

6 .

Wire only one of the inputs as an Auto Reference.  If 

H 3 - 0 9

is  set  to 

  1F 

,  terminals  13  and  14  are 

added  for  the  internal  frequency  reference.

7 .

If  the  Dynamic  Braking  (DB)  option  is  used,  wire  per  Appendix  6  instructions.

8 .

An optional DC reactor may be added for harmonic attenuation, if needed; see separate instruction sheet
f o r   w i r i n g .

9 .

If  application  does  not  allow  reverse  operation,   

b 1 - 0 4

,  Reverse  Run  Prohibit,  should  be  set  to 

  1 

(Reverse Run Disabled), and the Forward/Reverse input can be eliminated.

1 0 . If  supplying  the  drive  with  DC  voltage  instead  of  3

ø

  AC,  remove  jumpers  from  terminals 

l

1 and 

l

2  

and connect a separate 1

ø

 AC supply to 

l

1 and 

l

2 instead.

1 1 . Use 

l

1 (R) and 

l

2 (S) for single-phase input. Note that for drives up through GPD515C-A064, -B034, and

-C032  (CIMR-G5M20151F,  40151F,  and  50221F)  must  be  derated  by  50%.  Consult  factory  for  derating
of  larger  drives.

CAUTION

Before running, parameter  A1-03  must be set to " 0 ". Resetting drive constant  A1-03
to  "  2220  "  may  cause  the  motor  to  run  in  the  reverse  direction  WITHOUT  A  RUN
COMMAND, and possibly result in damage to the equipment or personal injury.

Summary of Contents for GPD515C

Page 1: ...GPD 515 G5 Drive Technical Manual Models GPD515C and CIMR G5M Document Number TM 4515...

Page 2: ...who transported the equipment Assistance if required is available from your sales representative If the drive will be stored after receiving keep it in its original packaging and store according to st...

Page 3: ...et 50 meters and motor wiring should be run in a separate conduit from other power wiring If lead length must exceed this distance reduce carrier frequency see paragraph 5 8 and consult factory for pr...

Page 4: ...8 3 30 T2 V T3 W M6 8 8 20181F A080 L1 R L2 S L3 T 1 2 3 T1 U M8 3 30 20221F A096 T2 V T3 W M8 6 14 l1 r l2 s M4 20 10 0 5 5 5 20300F A130 L1 R L2 S L3 T T1 U T2 V T3 W M10 4 0 100 3 M8 4 22 l1 r l2 s...

Page 5: ...V T3 W M8 6 14 l1 r l2 s M4 20 10 0 5 5 5 40451F B096 L1 R L2 S L3 T 1 2 3 T1 U M8 1 50 T2 V T3 W M8 6 14 l1 r l2 s M4 20 10 0 5 5 5 40551F B128 L1 R L2 S L3 T T1 U T2 V T3 W M10 4 0 100 3 M8 4 22 l1...

Page 6: ...1 R L2 S L3 T 1 T1 U T2 V T3 W M8 4 1 0 22 50 8 2 8 30 l1 r l2 s M4 14 10 2 5 5 50451F C062 L1 R L2 S L3 T 1 T1 U T2 V T3 W M8 3 1 0 30 50 8 2 8 30 l1 r l2 s M4 14 10 2 5 5 50551F C077 L1 R L2 S L3 T...

Page 7: ...Three phase AC output to motor T2 V 0V to max input voltage level T3 W B1 B2 DB Resistor terminals B1 B2 1 DC Reactor terminals 1 2 2 DC Bus terminals 1 3 DB Unit terminals 3 l1 r Power for heat sink...

Page 8: ...2 l1 r Power for heat sink fan l2 s l1 to l2 600 VAC DB Units terminals 1 C041 to C200 only DC Bus terminals 1 DC Reactor terminals 1 2 DC Bus terminals 1 Ground terminal 100 ohms or less SECTION C 60...

Page 9: ...1 B2 DCL Option 1 2 _ L1 R L2 S L3 T Power Supply Control Circuit Cooling Fan RCC U T1 V T2 W T3 DCL Option 3 _ L1 R L2 S L3 T Power Supply Control Circuit Internal Cooling Fan RCC U T1 V T2 W T3 3 Co...

Page 10: ...ooling Fan B008 to B034 only RCC U T1 V T2 W T3 B1 B2 DCL Option _ L1 R L2 S L3 T Power Supply Control Circuit Internal Cooling Fan RCC U T1 V T2 W T3 3 Cooling Fan _ L1 R L2 S L3 T Power Supply Contr...

Page 11: ...CC U T1 V T2 W T3 Cooling Fan 1 CIMR G5M51P51F to 50151F GPD515C C003 to C022 CIMR G5M50181F to 50221F GPD515C C027 to C032 CIMR G5M50301F to 51600F GPD515C C041 to C200 When using DC input as main ci...

Page 12: ...GROUND LEADS When connecting a motor to the drive s output terminals include a separate ground wire Attach ground wire solidly to motor frame and to drive s ground terminal When using armored or shiel...

Page 13: ...cable in a manner that allows it to act as an unbroken shield from the drive panel to the motor casing 5 RF noise filter different from RFI filter part no 05P00325 0023 is a delta wye capacitor networ...

Page 14: ...possible For more detailed explanation refer to document EZZ006543 Installation Guidelines For EMC Directive using Yaskawa AC Drive Products Table 1 2 1 and Figure 1 2A show the line filter list for...

Page 15: ...20m Cable Length max 40cm L2 PE L1 L3 LINE LOAD FILTER GPD 515 G5 T2 PE T1 T3 L1 L3 PE L2 Ground Bonds remove any paint Ground Bonds remove any paint Metal Plate IM 3 Figure 1 2A Installation of Line...

Page 16: ...ST be connected at the drive end ONLY terminal 12 The other end should be dressed neatly and left unconnected floating See Figure 1 2B Signal leads and feedback leads PG must be separated from control...

Page 17: ...1 16...

Page 18: ...Jog Reference Run at preset jog frequency when closed 8 External baseblock Drive output stops when closed 9 10 Multi function contact output N O Contact capacity One of 18 functions are available by...

Page 19: ...displays a blinking EF alarm code and the motor if rotating is decelerated by the drive to a stop This stop condition is not stored by the drive on Digital Operator red LED at STOP key does not light...

Page 20: ...1 19...

Page 21: ...ers L 1 0 1 L 1 0 2 meets standards set by UL and cUL for motor thermal overload protection If local code requires separate mechanical overload protection an overload relay should be installed interlo...

Page 22: ...ACITY 50mA AT 48Vdc MAX AC MOTOR T2 T1 T3 G T1 T2 T3 GPD515C B041 thru B096 FACTORY SET FOR 460V EARTH GROUND SEE NOTE 5 1OL SEE NOTE 2 L1 L2 L3 BASIC INTERCONNECT DIAGRAM FOR 2 WIRE CONTROL R S T r E...

Page 23: ...ction If local code requires separate mechanical overload protection an overload relay should be installed interlocked with the drive as shown It should be the manual reset type to prevent automatic r...

Page 24: ...TOR T2 T1 T3 G T1 T2 T3 GPD515C B041 thru B096 FACTORY SET FOR 460V EARTH GROUND SEE NOTE 5 L1 L2 L3 BASIC INTERCONNECT DIAGRAM FOR 3 WIRE CONTROL R S T E U V W 2PB STOP TERMINALS 1 8 IF INPUT FROM RE...

Page 25: ...NAPAR LAKESHORE FUNCTION TERMINAL MODEL H 20 2 HS 35 NORTHSTAR TA1 755A Pin SL 56 Table 1 5 Encoder PG Connection 1 For PG EPC Model 755A Orange and Blue wires are not used 2 For PG Dynapar H 20 pins...

Page 26: ...e Z 1 2 3 4 5 6 7 E Factory Connection to control terminal 12 Shield P P P Line Receiver 120 120 120 Pulse Optical Isolation Monitor Ouptut RS422 Compatible 300kHz ouptut max Customer supplied Refer t...

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