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13 Faults and Alarms

EN 30

YASKAWA ELECTRIC

TOEP C710617 17B YASKAWA AC Drive GA700 Initial Steps

EF

FWD/REV Run Command
Input Error

A forward command and a reverse
command were input at the same time
for longer than 500 ms.

Make sure that the sequence is correct. Do not set
the forward and reverse inputs at the same time.

EF1 to EF8 External Fault (Terminal

Sx)

One of the digital inputs caused an
external fault through an external
device.
The digital input settings are incorrect.

Find the device that caused the external faults.
Remove the cause and reset the fault.

Make sure that the digital input terminal
functions are correct.

GF

Ground Fault

A current short to ground was more than
50% of the rated current on the output
side of the drive.

Make sure that the output wiring is correct.

Make sure that the motor does not have short
circuits or damaged insulation.

The motor wiring or insulation are
damaged.

Replace damaged parts.

Too much parasitic capacitance at drive
output.

Reduce the carrier frequency in

C6-02 [Carrier

Frequency Selection]

.

STo

Safe Torque OFF

The two Safe Disable inputs are open.
The drive output is safely disabled and
the motor will not start.

Find the problem causing the host controller
safety device to disable the drive.

If the Safe Disable function does not disable the
drive or if it is not used for the ISO/EN 13849-1
(PL e (Cat.III)), and IEC/EN 61508 (SIL3),
connect a jumper between terminals HC, H1,
and H2.

SToF

Safe Torque OFF Hardware

Opening only one Safe Disable input
disables drive output. (Usually inputs
H1 and H2 must open to disable drive
output.)

One input is damaged and will not
switch off after removing the external
signal.

The host controller switched off one
input.

Make sure that the wiring from the host
controller is correct and the controller set the two
signals correctly.

If the signals are correct and the alarm continues
to occur, replace the drive.

oC

Overcurrent

There is a short circuit or ground fault
on the drive output side.

The load is too heavy.

The accel/decel times are too short.

The motor data is incorrect.

The V/f pattern settings are incorrect.

A magnetic contactor was switched at
the output.

Replace damaged output wiring and motor
wiring.

Repair damaged machine parts.

Make sure that the drive parameter settings are
correct.

Make sure that the output contactor sequence is
correct.

oL1

Motor Overload

The motor load is too heavy.

Decrease the motor load.

Operating a general-purpose motor
slower than the rated speed with a high
load.

Use a motor with external cooling and set the
correct motor type in

L1-01 [Motor Overload (oL1)

Protection]

.

Cycle times are too short during
acceleration and deceleration.

Increase the acceleration and deceleration times.

The motor rated current setting is
incorrect.

Make sure that the motor rated current in

E2-01

[Motor Rated Current (FLA)]

is correct.

oL2

Drive Overload

The load is too heavy.

The drive capacity is too small.

Torque is too high at low speed.

Examine the load.

Make sure that the drive is sufficiently large for
the load.

The overload capability of the drive decreases at
low speeds. Decrease the load or replace the
drive with a larger capacity model.

ov

Overvoltage

The DC bus voltage is too high.

The deceleration time is too short.

Stall prevention is disabled.

The braking resistor is missing or
damaged.

Motor control is not stable.

The input voltage is too high.

Increase the deceleration time.

Set

L3-04 [Stall Prevention during Decel]

≠ 0 to

enable stall prevention.

Replace the braking resistor.

Make sure that motor parameter settings are
correct and adjust torque and slip compensation
if necessary.

Make sure that the power supply voltage meets
drive specifications.

Summary of Contents for GA700 GA700 Series

Page 1: ...Performance Type Initial Steps Type CIPR GA70Cxxxxxxxx Models 200 V class 0 55 to 110 kW 400 V class 0 55 to 355 kW To properly use the product read this manual thoroughly and retain for easy referen...

Page 2: ...ll products that are designed to incorporate parts manufactured by Yaskawa must be provided to the end user and include proper warnings and instructions regarding their safe use and operation All warn...

Page 3: ...cuit Failure to obey can cause death or serious injury WARNING Electrical Shock Hazard Use a type B Residual Current Monitor Residual Current Device RCM RCD for protection against contact when using a...

Page 4: ...round connections and incorrect repair of protective covers can cause death or serious injury WARNING Electrical Shock Hazard Do not make changes to the drive body or drive circuitry Failure to obey c...

Page 5: ...number in the MODEL section of the drive nameplate to make sure that you received the correct model Contact your supplier if you receive the incorrect drive model or if the drive does not operate cor...

Page 6: ...and from the MFDI terminals when the drive is not in Drive Mode Received a Fast Stop command Output is shut off from the safety function Is operating in REMOTE Mode and the user pushed on the keypad I...

Page 7: ...drive operation Note Uses a stop priority circuit will stop the drive quickly in LOCAL or REMOTE Mode The drive will not stop with when o2 02 0 STOP Key Function Selection Disabled H Left Key Moves th...

Page 8: ...6 Keypad EN 8 YASKAWA ELECTRIC TOEP C710617 17B YASKAWA AC Drive GA700 Initial Steps Keypad Mode and Menu Displays Figure 6 2 Keypad Functions and Display Levels...

Page 9: ...while in Programming Mode Set b1 08 0 Disregard RUN while Programming to reject the Run command from an external source while in Programming Mode default Set b1 08 1 Accept RUN while Programming to ac...

Page 10: ...C RUN Illuminated The drive is in regular operation Flashing 1 When the drive is decelerating to stop The drive received a Run command but the frequency reference is 0 Hz When the drive received a DC...

Page 11: ...ically set these functions Control Method Selection Normal Heavy Duty Selection Motor Parameters Speed reference source Run command source Acceleration and Deceleration Times 5 Run the motor without a...

Page 12: ...rect operation and damage to electrical devices Installation Position and Distance Install the drive vertically for sufficient cooling airflow Note Contact Yaskawa or a Yaskawa representative for more...

Page 13: ...environment is crucial to ensure proper performance and the expected lifespan of the product Ensure the installation environment satisfies the following specifications Environment Conditions Area of U...

Page 14: ...rom electrical interference if components must be near the drive Failure to obey can cause incorrect operation NOTICE Do not let unwanted objects for example metal shavings or wire clippings fall into...

Page 15: ...Keypad connector B Hook C Connector holder Figure 9 5 Remove the Front Cover 6 Remove the wiring cover before wiring the main circuit terminal A Wiring cover Remove the Terminal Cover 1 Loosen the scr...

Page 16: ...before operating the drive Reattach the Front Cover 1 Reattach the wiring cover 2 Reattach the front cover to the drive with the supplied screws 3 Remove the keypad connector from the connector holder...

Page 17: ...not maintain the IP20 protective level Hold the cutaway section of the wiring cover firmly to prevent scattering when clipping this section There is a risk of injury from scattering of the cutaway sec...

Page 18: ...Stop circuit sequence settings can cause death or serious injury from moving equipment WARNING Sudden Movement Hazard Correctly wire the start stop and safety circuits before energizing the drive Mom...

Page 19: ...end that the sequence that shuts off the power source be set via the fault relay output for the drive When using the Auto Restart function if L5 02 1 Auto Restart Fault output active the fault signal...

Page 20: ...Sourcing mode Short terminals SC and SN External power supply No jumper necessary 12 The maximum output current capacity of the Vand V terminals on the control circuit terminal is 20 mA NOTICE Do not...

Page 21: ...ndard specifies that users must wire the power supply to automatically turn off when the protective ground wire disconnects Users can also connect a protective ground wire that has a minimum cross sec...

Page 22: ...to equipment A Terminal block TB2 3 B Terminal block TB2 2 C Terminal block TB2 1 D DC bus voltage terminals configuration changes by drive model E Drive ground terminals F Motor case ground G Three p...

Page 23: ...tery or an equivalent battery with the following characteristics Nominal voltage 3 V Work temperature range 20 C to 85 C 4 F to 185 F Nominal battery life 2 years 20 C 68 F ambient temperature 3 Selec...

Page 24: ...lable YES Stationary Line Line Resistance 2 Select this tuning mode when The drive and motor capacities are different The drive is in V f Control Replacing the drive and motor YES YES Table 11 2 EZ Tu...

Page 25: ...and maximum value 8 Push to keep the changes 9 Continue to set parameters or push Back to go back to the HOME screen 12 Drive Control Duty Modes and Programming Drive Control Methods This section give...

Page 26: ...utput current for 60 s Normal Duty 2 Rating ND2 460 Vand 480 V Drive Parameters Refer to the table when setting the most important parameters Note Users can change parameters with RUN in the No column...

Page 27: ...ible Sound 1 8 Swing PWM2 Audible Sound 2 9 Swing PWM3 Audible Sound 3 A Swing PWM4 Audible Sound 4 F User Defined C6 03 to C6 05 d1 01 d1 16 0280 0291 RUN Reference 1 to 16 Sets the frequency referen...

Page 28: ...Terminal A3 Gain Setting Sets the gain of the analog signal input to MFAI terminal A3 H3 08 0416 RUN Terminal A3 Bias Setting Sets the bias of the analog signal input to MFAI terminal A3 H3 09 0417 T...

Page 29: ...n oL1 time Usually it is not necessary to change this setting L3 04 0492 Stall Prevention during Decel Sets the method that the drive will use to prevent overvoltage faults when decelerating 0 Disable...

Page 30: ...rom the host controller is correct and the controller set the two signals correctly If the signals are correct and the alarm continues to occur replace the drive oC Overcurrent There is a short circui...

Page 31: ...or a Yaskawa representative to replace the main capacitors Make sure that there are no problems with the drive input power If drive input power is correct and the alarm continues to occur replace the...

Page 32: ...are subject to change without notice for ongoing product modifications and improvements 2016 YASKAWA Electric Corporation MANUAL NO TOEP C710617 17B 1 0 Published in Japan September 2016 15 11 8_YEU O...

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