Yardline SANTA CLARA Assembly Manual Download | Manualshive

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62

DOOR INSTALLATION

Slide right and left door into track as shown

(Fig. A)

.

BEGIN

1

x2

PARTS REQUIRED:

Fig. A

NOTE:

Install doors into track slowly to

prevent damage to rain channel.

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Summary of Contents for SANTA CLARA

Page 1: ...embly or product information call our toll free number 1 800 844 9273 or email customerservice yardline net Our staff is ready to provide assistance April through October M F 8 00 AM to 4 30 PM EST Sa...

Page 2: ...This page intentionally left blank...

Page 3: ...eded to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommended methods and materials to level your shed are listed on page 8 CHECK ALL...

Page 4: ...stallation Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best surface...

Page 5: ...Tube For windows and door track Use acrylic latex exterior caulk that is paintable REINFORCED WOOD FLOOR FRAME OPTIONAL IMPORTANT The included floor has been designed for general use Depending on your...

Page 6: ...m x1 PT 2 x 3 x 96 5 1 x 7 6 x 243 8 cm x2 2 x 4 x 72 5 1 x 10 2 x 182 9 cm TM x1 3 8 x 1 1 2 x 9 0 9 x 3 8 x 22 9 cm x2 19 32 x 2 1 2 x 58 3 4 1 5 x 6 3 x 149 2 cm TTB x1 3 8 x 2 11 16 x 12 1 4 1 5 x...

Page 7: ...x 5 1 4 x 94 7 16 1 x 13 3 x 242 5 cm x2 3 8 x 2 x 73 5 16 0 9 x 5 1 x 186 2 cm x1 19 32 x 3 1 2 x 60 1 2 1 5 x 8 8 x 153 7 cm WAB x2 19 32 x 5 1 2 x 70 1 4 1 5 x 14 x 178 4 cm CMB x1 19 32 x 3 1 2 x...

Page 8: ...x 96 1 x 106 7 x 243 8 cm x1 3 8 x 42 x 96 1 x 106 7 x 243 8 cm x1 3 8 x 48 x 84 1 x 122 x 213 4 cm x1 3 8 x 5 1 2 x 48 1 x 14 x 121 9 cm x1 3 8 x 10 7 16 x 48 1 x 26 5 x 121 9 cm x2 DOORS 6 x265 2 5...

Page 9: ...ate x2 x1 x6 x2 x2 x2 36 91 4 cm Door Brush x2 36 91 4 cm Door Brush Channel x2 69 3 4 177 2 cm Door Brush x2 69 3 4 177 2 cm Door Brush Channel x4 2 5 1 cm x4 x16 1 2 5 cm x8 5 16 x 2 Hex Lag Screw x...

Page 10: ...ing in water drainage use gravel under each concrete block LEVELING METHODS If you are building your shed on a concrete foundation see the following page CONCRETE MATERIAL REQUIRED x2 4 x 4 x 12 10 x...

Page 11: ...ll plates Fasten 2 x 4 5 1 x 10 2 cm sill plates to slab using approved concrete anchors fasteners not included Check local code for concrete foundation requirements NOTES Allow new concrete slabs to...

Page 12: ...sier nailing stand on frame 1 Secure using two 3 nails at each mark Orient parts as shown on flat surface Measure and mark BEGIN Your floor frame is now assembled Proceed to level and square frame FIN...

Page 13: ...ame squareness by measuring diagonally across corners If the measurements are the same the frame is square The diagonal measurement will be approximately 169 13 16 431 3 cm When the frame is level and...

Page 14: ...BEGIN 1 3 Continue attaching the panel using 2 nails 6 apart on edges and 12 apart inside panel Fig A PARTS REQUIRED x1 x53 5 8 x 48 x 96 1 6 x 121 9 x 243 8 cm Grid lines up Seam 2 5 1 cm Flush Flush...

Page 15: ...RED FINISH Your floor panels are now installed Continue installing panels using 2 nails 6 apart on edges and 12 apart inside panels 4 x1 x1 x123 5 8 x 48 x 90 1 6 x 60 6 x 122 cm 5 8 x 42 x 96 1 6 x 1...

Page 16: ...rame is level after installing floor panels Re level if needed HINT IMPORTANT The floor should be used as a stable work surface for wall construction Organize your assembly procedure during the build...

Page 17: ...m UM x2 2 x 4 x 48 5 1 x 10 2 x 121 9 cm SP x32 15 3 7 6 cm BEGIN 1 Use two 3 nails at each mark and four 3 nails at seams Orient parts on edge on floor Measure and mark 2 UM x7 TP SP SP TP 144 365 8...

Page 18: ...to mark the 3 4 measurement on the wall stud Secure panel using 2 nails 6 apart on edges and 12 apart inside panel 3 3 4 GAUGE BLOCK GAA Primed side up For squareness maintain 3 4 measurement along pa...

Page 19: ...ils 6 apart on edges and 12 apart inside panel 4 You have finished building your back wall FINISH 48 x 76 121 9 x 193 cm x2 BACK WALL PANELS PARTS REQUIRED x94 2 5 1 cm Carefully flip the back wall ov...

Page 20: ...OR HEADER 1 BEGIN 1 PJ PJ Center OSB Build header assembly as shown using 3 nails Flush Flush 3 1 4 x 68 3 4 OSB x1 7 16 x 3 1 4 x 68 3 4 1 1 x 8 3 x 174 6 cm OSB x2 2 x 4 x 69 5 1 x 10 2 x 175 3 cm P...

Page 21: ...ED HINT For easier nailing stand on frame x2 2 x 4 x 72 5 1 x 10 2 x 182 9 cm TM x2 2 x 4 x 70 1 2 5 1 x 10 2 x 179 1 cm AYA x4 2 x 4 x 72 1 2 5 1 x 10 2 x 184 2 cm PTA x2 2 x 4 x 86 1 8 5 1 x 10 2 x...

Page 22: ...ocations shown Use 4 3 nails into each side of header Install door header using 3 nails at locations shown 3 4 x2 2 x 4 x 69 5 1 x 10 2 x 175 3 cm PJ Door Header You have finished building your front...

Page 23: ...e Secure panel using 2 nails 6 apart along edges and 12 apart on inside of panels There will be a 5 7 8 reveal at the top BEGIN 1 FRONT PANELS ARE FRAGILE UNTIL INSTALLED HANDLE CAREFULLY TO AVOID BRE...

Page 24: ...anels in the following order 1 10 7 16 x 48 2 1 1 2 x 9 3 5 1 2 x 48 Secure panels using 2 nails 6 apart There will be a 5 7 8 reveal at the top of upper panel 2 10 7 16 x 48 1 1 2 x 9 Filler 5 1 2 x...

Page 25: ...BETWEEN STUDS Carefully flip the front wall over 4 Install 2nd 48 x 96 panel flush to frame as shown and 5 7 8 from the top Secure panel using 2 nails 6 apart along edges and 12 apart on inside of pa...

Page 26: ...2 3 7 6 cm x12 2 5 1 cm x27 BACK WALL INSTALLATION D O O R 3 Nails into bottom plate 3 7 6 cm Screws x2 BEGIN Center back wall assembly on the 144 floor dimension Note The 4 wall overhang is installed...

Page 27: ...t wall assembly on the 144 front floor dimension Use 2 OFB as temporary braces Level wall and secure OFB using 3 screws 2 1 144 365 8 cm Nail 2 nails first 2 5 1 cm Nails 3 7 6 cm Nails Fig A Nail low...

Page 28: ...m SP x2 2 x 4 x 96 5 1 x 10 2 x 243 8 cm TP BEGIN 1 2 TP SP 3 7 6 cm Nails Stagger seams Flush Flush 3 7 6 cm Nails Flush Flush Flush at seam Flush at seam Center doublers SP and TP on back wall top p...

Page 29: ...DC 2 5 1 cm Screw 2 5 1 cm Screw BEGIN Install rafters on front and back wall doublers Ensure rafters are flush to end of top plates Fig B Fig D Secure rafters as shown in all Figures 1 2 5 1 cm Screw...

Page 30: ...28 OUTER RAFTER INSTALLATION PARTS REQUIRED x20 1 1 2 3 8 cm x2 H 2 5 Tie Plate Attach tie plates using 1 1 2 nails as shown 2 Your outer rafters are now installed FINISH 1 1 2 3 8 cm Nails...

Page 31: ...into outer rafter ends Fig A Continue securing rafters using 3 screws toe screwed into doublers Fig B 2 BEGIN Measure and mark location of each rafter Note the door location 1 BEGIN HERE 10 25 4 cm 2...

Page 32: ...30 RAFTERS PARTS REQUIRED Your rafters are now installed FINISH x9 H 2 5 Tie Plate Attach 9 tie plates using 1 1 2 nails as shown Fig A 3 FRONT 1 1 2 3 8 cm x90 1 1 2 3 8 cm Nails Fig A...

Page 33: ...ls in the bottom corners Fig A Angle nails to hit floor frame Fig C Center and attach OO as a temporary support Measure down from floor 1 and mark Secure to floor joist using two 3 screws Push the fro...

Page 34: ...sure the measurement between the panel edges are the same along the corner Fig F Secure panel using 1 1 1 2 nail in upper corner 4 Primed side out 2 Nail Flush Panels Flush at bottom 5 Nail lower edge...

Page 35: ...side side wall studs 3 Fig B Fig A Center NES on seam of wall panels KTB NES OFB 3 7 6 cm Screw D O O R MARK BEGIN Install NES centered at seam of side wall panels Fig A Use a square to ensure 90 degr...

Page 36: ...r panel using 2 1 1 2 nails Flush filler panel to installed panels Red for right side as shown Measure and mark location of studs 20 from center of panel seam as shown Secure side wall panels to insid...

Page 37: ...all the 10 11 16 x 96 lower roof panel to the chalk line Ensure the panel measures 3 4 on the rafter center Fig B Secure panel using 2 nails as shown D O O R D O O R Place the 10 11 16 x 31 7 8 and 10...

Page 38: ...the roof by attaching one 48 x 96 panel at this time Use the panel s long edge as a lever to bring your roof into square Place the 48 x 96 roof panel as shown Use the gauge block to maintain 3 4 at r...

Page 39: ...ter Secure panel using 1 2 nail in each corner Install 3rd 48 x 96 panel flush to installed panels Maintain 3 4 at rafter center Secure panel using 1 2 nail in each corner Install 11 7 8 x 96 panel fl...

Page 40: ...8 ROOF PANELS PARTS REQUIRED 2 5 1 cm Complete the securing of all upper roof panels using 2 nails 6 along edge and 12 inside panel 7 Your roof panels are now installed FINISH 6 15 2 cm 12 30 5 cm x16...

Page 41: ...using 2 screws through roof panels Fig A Use 4 screws at roof panel seams Install QVA extensions flush with side wall panels Fig B HINT Use screws at rafter ends as a guide to line up QVA with rafter...

Page 42: ...NG 1 Align THB edge flush with rafter extension Fig A Attach using 3 2 nails Fig B BEGIN HJ THB 2 3 Attach HJ flush with THB using 5 2 nails Fig A FIg B Repeat STEPS 1 2 on opposite side You have fini...

Page 43: ...e down flush to front wall panel Fig A Secure to side rake frame THB using 7 2 finish nails Fig A B Repeat STEP 1 on opposite side BEGIN Your side soffit panels are now installed FINISH 3 2 Finish Nai...

Page 44: ...ns and flush to side wall soffit Fig A Ensure each soffit is flush to front wall panel Secure soffit panels using 2 2 finish nails into each rafter extension Use 4 finish nails at seam Fig B BEGIN PAR...

Page 45: ...A Right side of WAB is approximately 3 4 from center of rafter extension Secure WAB using 2 finish nails into rafter extensions Fig B BEGIN 1 x1 19 32 x 3 1 2 x 60 1 2 1 5 x 8 8 x 153 7 cm WAB 2 Fini...

Page 46: ...ing your front fascia Position ZX primed side out flush with WAB and flush up under roof panels Secure ZX using 2 finish nails into rafter extensions Fig B 2 19 32 x 3 1 2 x 96 1 5 x 8 8 x 243 8 cm x1...

Page 47: ...15 16 5 1 x 7 6 x 81 1 cm RMA x2 19 32 x 3 1 2 x 45 1 5 x 8 9 x 114 3 cm WQA x1 19 32 x 3 1 2 x 61 1 16 1 5 x 8 9 x 155 1 cm UDR x1 19 32 x 3 1 2 x 61 1 16 1 5 x 8 9 x 155 1 cm UDL x2 OY 2 x 3 x 72 5...

Page 48: ...ig A Fig B x18 2 5 1 cm Secure fascia assembly under roof panels flush with front fascia board using 6 2 screws through roof sheathing Fig A 2 x1 LEFT FASCIA ASSEMBLY LEFT FASCIA ASSEMBLY FRONT WALL R...

Page 49: ...on opposite side to install right fascia 4 Nail front fascia to side fascia using 2 2 finished nails Fig D x18 2 5 1 cm Nail up through side soffit into fascia assembly using 7 2 finish nails Fig C 3...

Page 50: ...R FASCIA TRIM PARTS REQUIRED 48 x2 x10 2 5 1 cm 3 7 6 cm BEGIN 1 Install PT and GKA using 2 wood screws through roof sheathing Fig A Secure PT and GKA using 1 3 screw through side fascia trim nailer O...

Page 51: ...1 2 x 96 1 5 x 8 8 x 243 8 cm x1 ZX REAR FASCIA TRIM PARTS REQUIRED 49 x14 2 5 1 cm Nail HBA and ZX to PT and GKA using 2 finish nails Fig C Ensure trim is primed side out 3 FINISH Your rear fascia t...

Page 52: ...trim is now installed FINISH 2 5 1 cm Finish Nail Flush to soffit board Fig A 73 5 16 Corner Trim SIDE WALL PANEL Place 73 5 16 back corner trim flush to bottom of back soffit board Fig A and flush w...

Page 53: ...S 1 2 for opposite side Install 93 1 8 side front corner trim flush to front wall panel Fig A Secure trim using 9 2 finish nails spaced evenly Install 73 7 16 side back corner trim flush to back wall...

Page 54: ...ails evenly Install 2 ZD trim pieces centered and flush up to soffit Secure trim using 14 2 finish nails into top plate Space nails evenly BEGIN 1 2 CENTER VAA VAA ZD ZD Fig A Flush to side corner tri...

Page 55: ...ter of opening and level Secure using 4 screws on sides of each window Apply high quality exterior grade caulk behind frame near edge before installing to seal window 2 You must caulk around windows t...

Page 56: ...cross door opening Secure using 18 2 finish nails as shown Space nails evenly Center 5 EY on gap between window frames as shown Secure using 10 2 finish nails into framing x5 19 32 x 2 1 2 x 9 1 5 x 6...

Page 57: ...ed installing your windows and window trim FINISH Install 4 3 4 screws from inside into window trim as shown Do not screw into window flange NOTE Snip off protruding finish nails from inside of front...

Page 58: ...etween doors Secure using 11 3 4 special coating screws into floor Install TJB flush to lower window trim and flush to front panels Secure trim using 2 finish nails BEGIN 1 2 5 1 cm x14 Flush Flush Fl...

Page 59: ...ndow trim into header Fig A Slide left rail inside right track bracket flush to right track rail Fig B Mark bracket hole locations on window trim Pre drill holes using a 1 8 drill bit Secure track usi...

Page 60: ...R REINFORCEMENT x2 PARTS REQUIRED 3 4 1 9 cm x40 Reinforce doors by back screwing through inside of door panel into trim Use 20 3 4 screws in each door according to pattern shown Space screws evenly B...

Page 61: ...oor Secure using 3 4 screws into spaced evenly approx 7 BEGIN 1 Orient doors with these grooves facing outward Metal Rain Channel x2 1 x 1 x 36 2 5 x 2 5 x 91 4 cm Flush Flush Flush 7 17 8 cm Do not i...

Page 62: ...spaced evenly Assemble 2 36 door brushes as shown Slide door brush into channel Fig A Crimp each end of channel Fig B 2 BEGIN 1 PARTS REQUIRED x2 36 91 4 cm Door Brush x2 36 91 4 cm Door Brush Channe...

Page 63: ...h these grooves facing outward Install 2 rolling door trolleys to inside top of each door using screws supplied in rolling door hardware bag Position as shown BEGIN 1 4 1 4 10 8 cm 4 1 4 10 8 cm x16 1...

Page 64: ...62 DOOR INSTALLATION Slide right and left door into track as shown Fig A BEGIN 1 x2 PARTS REQUIRED Fig A NOTE Install doors into track slowly to prevent damage to rain channel...

Page 65: ...of left door Weatherstrip should be flush to bottom of over door trim and overhanging 1 2 past edge of door Fig A Fig B 1 PARTS REQUIRED WEATHERSTRIP 1 2 13 mm 1 2 13 mm 1 2 13 mm 1 2 13 mm Flush Flus...

Page 66: ...outside secure OO using 7 2 screws through trim into OO Fig D Space screws evenly FINISH 2 Fig C Center OO vertically PARTS REQUIRED DOOR STIFFENERS 2 5 1 cm Screws x14 11 27 9 cm Approximately x14 2...

Page 67: ...Fig A Secure trim to door from inside using 3 4 screws spaced evenly Fig B BEGIN 1 Fig A Fig B PARTS REQUIRED 19 32 x 2 1 2 x 70 1 8 1 5 x 6 3 x 178 1 cm x1 TKL 19 32 x 2 1 2 x 70 1 8 1 5 x 6 3 x 178...

Page 68: ...screws Fig A Pre drill using a 1 8 drill bit BEGIN 1 1 8 BIT 3 0 mm PARTS REQUIRED 2 5 1 cm x4 42 106 7 cm 2 5 1 cm Pan Head Screws Refer to latch hardware packaging instructions for installation Ins...

Page 69: ...A If the door hits the stay roller bracket move the bracket slightly down until the door clears the bracket Fig B then install the bracket Fig A Loosen nut and move roller until door is hanging free A...

Page 70: ...IM OVER DOOR 3 4 1 95 cm Screws SAFETY Door Stop must not protrude in doorway Install door stop centered on over door trim seam and flush to bottom of trim as shown Secure using 4 3 4 screws Flush PAR...

Page 71: ...shown Assemble 2 69 3 4 door brushes as shown in STEP 1 PAGE 59 Fig A and Fig B BEGIN 1 PARTS REQUIRED x2 69 3 4 177 2 cm Door Brush x2 69 3 4 177 2 cm Door Brush Channel Fig C D O O R 3 4 1 9 cm Scre...

Page 72: ...ter location of spring bolt pin on metal threshold Fig C Raise spring bolt pin and slide door open Pre drill metal threshold at mark using a 3 16 bit Re drill hole using a 3 8 bit Drill at least 1 1 2...

Page 73: ...shown 1 at top and 1 at bottom Cut out marked openings Caulk behind vent flanges Secure using 1 2 1 3 cm screws Your vents are now installed x12 1 2 1 3 cm x2 8 x 16 20 3 x 35 6 cm 6 15 2 cm 3 5 7 6 1...

Page 74: ...primed exterior wood before painting Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED Cut drip edge flush to trim BACK OF SHED Cut drip edge flush to trim NOTE Install drip edge to...

Page 75: ...dge first 3 Install side drip edge flush along roof panels Flush ends to trim Fig A Secure using 1 roofing nails 6 apart Only nail top of drip edge OVERLAP 16 TYP 40 6 cm 1 Roofing Nails Drip Edge Roo...

Page 76: ...nstall first starter row upside down color up and flush to drip edge at bottom of roof panel Use 4 nails per shingle Starter row must be straight and level all the way across with lower edge of roof d...

Page 77: ...shed make sure there is a maximum of 5 or less to the rain slot as shown below If shingles overlap at front roof edge cut to roof edge with a utility knife 1 2 5 cm 5 12 7 cm 5 12 7 cm or less BACK OF...

Page 78: ...with 1 overhang over roof edge Align remaining shingles with edge of the front drip edge Using your shingle hooked blade carefully cut shingles on a flat surface along the rain slots using a chalk lin...

Page 79: ...siding trim and OSB siding to include all exterior walls and all sides and all edges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solu...

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