Yardistry YM12784 Installation And Operating Instructions Manual Download

Page: 63 / 84

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Carriage Bolt

F24.6

F24.4

Step 24: Place Peak Cap Assembly on Roof Panels

Part 2

x 3

F24.5

Contoured

Washer

Peak

Post

Hardware

6 x Carriage Bolt
6 x Contoured Washer
6 x Peak Post
6 x Spring Clip

Large Roof

Panel Assembly

Spring

Clip

Insert six Carriage Bolts with Contoured Washers through the top of Peak Cap Assembly. Place one Peak

Post over each Carriage Bolt and secure with Spring Clips. The Spring Clip holds the assembly together. (F24.4,

F24.5 and F24.6)

With one person on each end of the roof place Peak Cap Assembly on top of Large Roof Assemblies so

Carriage bolts with Peak Post fit through gaps between the roof assemblies. (F24.7)

The Peak Cap Assembly will not be secured until Step 31.

Carriage

Bolt

Contoured

Washer

Carriage

Bolt

Contoured

Washer

Spring

Clip

Peak

Post

F24.7

Peak Cap

Assembly

Peak Cap

Assembly

Peak Cap

Assembly

Peak Cap

Assembly

Large Roof

Panel Assembly

Summary of Contents for YM12784

Page 1: ...nfo yardistrystructures com www yardistrystructures com Revised 07 21 2022 24 5 3 8 7 451 m HEIGHT 3 099 m 10 2 12 2 3 708 m Regular Hours Mon Fri 8 30 am 5 00 pm EST excl holidays For extended hours...

Page 2: ...avoid injury from possible sharp edges of individual elements before assembly During installation follow all safety warnings provided with your tools and use OSHA approved safety glasses Some structur...

Page 3: ...oduct and is a requirement of the warranty This warranty does not cover any inspection costs This Limited Warranty does not cover Labour for replacement of any defective item s Incidental or consequen...

Page 4: ...tighten as to cause crushing and splintering of wood Check for sharp edges or protruding screw threads add washers if required WOOD PARTS Applying a water repellent or stain water based on a yearly ba...

Page 5: ...keep parts flat straight and snug when connecting METAL PARTS Roofing material may have sharp edges wear safety gloves Remove all plastic covering on both sides of the metal panels directly before in...

Page 6: ...se double check for possibility of any underground utilities such as gas telephone cable or sprinkler lines Following are some examples of how to mount the structure to wood or concrete surfaces Refer...

Page 7: ...ring Hardware not included Anchoring Hardware not included Concrete Patio min 3 616 m x 7 364 m 11 10 3 8 x 24 1 15 16 with 15 24 cm 6 clearance on all sides Wood Deck min 3 616 m x 7 364 m 11 10 3 8...

Page 8: ...229 1004 4pc 1004 Beam Short End FSC 555 4mm 21 7 8 Y70229 706 6pc 706 Gusset LT FSC 1015mm 39 15 16 2pc 1198 Inside Beam FSC 938 1mm 36 15 16 Y50229 1198 4pc 1006 6 x 9 Post FSC 2336 8mm 92 Y70229 12...

Page 9: ...FSC 805 5mm 31 3 4 4pc 630 Rafter Short LT FSC 805 5mm 31 3 4 Y50229 630 4pc 632 Rafter Centre RT FSC 1338 9mm 52 3 4 Y50229 632 4pc 631 Rafter Centre LT FSC 1338 9mm 52 3 4 Y50229 631 Y50229 636 2pc...

Page 10: ...trap RT FSC 406 3mm 16 Y50229 688 Y50229 1192 4pc 1192 Mid Fascia FSC 1857 4mm 73 1 8 4pc 1194 Rafter Top FSC 1793 9mm 70 5 8 Y50229 1194 Y50229 1195 4pc 1195 Soffit FSC 1857 6mm 73 1 8 12pc 1193 Cent...

Page 11: ...6091 003 280 pc 1 4 5 16 x 1 1 4 Large Washer Y05118 311 16pc Pan Screw 10 x 2 1 2 Y06491 722 174pc Wood Screw 8 x 2 1 2 Y06091 522 38pc Hex Bolt 5 16 x 1 1 2 Y07718 312 10pc 3 8 Lock Nut Y08318 803 1...

Page 12: ...f Panel Set Y70830 466 4pc Short Panel Right Y01030 199 4pc Ridge Cap Long 81 5 Y01030 131 2pc 50mm Hook Y00418 050 6pc Ridge Cap Middle Y01030 207 4pc Roof Edge Right 72 2 Y01030 135 1pc Weather Seal...

Page 13: ...ur Washer Y05918 211 6pc Carriage Bolt Y07490 260 6pc 1 4 Nut Y08490 200 1pc 45 Twist Bracket LT 2 Pack Y70829 191 1pc 45 Twist Bracket RT 2 Pack Y70829 192 4pc Peak Bracket Y00429 190 1pc Double Tie...

Page 14: ...Also check for gas telephone other utilities or sprinkler line locations prior to excavating any holes D Before you discard your cartons fill out the form below The carton I D stamp is located on the...

Page 15: ...Post Mount from inside A At the bottom of one 1006 6 x 9 Post insert two 5 16 T Nuts on the outside of each long side F2 2 B At the bottom of the same 1006 6 x 9 Post place two 6 x 9 Post Mounts tigh...

Page 16: ...de attach with four 8 x 1 1 2 Wood Screws per plinth Rounded edges on top F2 4 F2 5 and F2 6 H Repeat Steps E G one more time to make two Mid Post Assemblies Wood Parts F2 4 Top Bottom 1207 Post 6 x 9...

Page 17: ...sher 1 4 5 16 large washer and 5 16 t nut per end as shown in F3 1 and F3 2 C Repeat Steps A and B one more time to make two Short Beam L R Assemblies and two Short Beam End Assemblies 1002 Beam Short...

Page 18: ...olt holes in 1002 Beam Short Left and 1003 Beam Short Right Attach with 18 8 x 2 1 2 Wood Screws F3 3 and F3 4 E Repeat Step D one more time to make two Short Beam Assemblies Flush Short Beam End Asse...

Page 19: ...per insert as shown in F4 3 and F4 4 C Repeat Steps A and B to make two Outer Beam Assemblies Hardware Wood Parts 2 x 1196 Beam 4 x 1199 Outer End 8 x 5 16 x 1 1 2 Hex Bolt 5 16 lock washer 1 4 5 16...

Page 20: ...large washer and 5 16 t nut per end Notice the orientation of angled ends This is the Inside Beam Assembly F4 5 and F4 6 E Repeat Steps D to make two Inside Beam Assemblies Inside Beam Assembly Step...

Page 21: ...nside Beam Assembly to Outer Beam Assembly with 32 8 x 2 1 2 Wood Screws F4 7 and F4 8 G Repeat Step F with to make 2 Long Beam Assemblies Hardware 64 x 8 x 2 1 2 Wood Screw Step 4 Long Beam Assembly...

Page 22: ...ers and one 3 8 lock nut per Main Post F5 1 and F5 2 The distance from the outside of one Main Post to the outside of the second Main Post should be 10 10 3 8 3 312 m See F5 3 for accurate positioning...

Page 23: ...4 5 16 large washer and 5 16 t nut Pre drill with a 1 8 drill bit then attach gusset to Main Post with three 1 4 x 1 15 16 Lag Screws with 1 4 5 16 large washer F5 4 and F5 5 D Repeat Step C on the le...

Page 24: ...Post through the top hole with one 3 8 x 9 1 4 Hex Bolt with two 3 8 large washers and one 3 8 lock nut per Post Repeat for the second Long Beam Assembly on the opposite side F5 6 F5 7 and F5 8 Long B...

Page 25: ...Cable with Bracket against both Mid Posts so the angle of the bracket faces up and is over the top bolt hole Attach Long Beam Assembly to Mid Post and Steel Cable with Bracket through the top hole wit...

Page 26: ...e 1 4 x 1 15 16 Lag Screws with 1 4 5 16 large washer per gusset F5 11 and F5 12 J Repeat Step I to install two 706 Gusset LT one on the left hand side Main Post and the other on the right side of the...

Page 27: ...large washer per post F5 14 N Depending on what you are placing the Gazebo on will determine how you anchor it to that surface Please refer to pages 6 and 7 for installation examples Any hardware or...

Page 28: ...Mid Posts with two 12 x 1 1 2 Pan Screws per bracket F6 1 and F6 2 Step 6 Attach Brackets F6 1 Flush and tight to inside face Hardware 4 x 12 x 1 1 2 Pan Screw F6 2 Large Centre Roof Bracket 12 x 1 1...

Page 29: ...as shown in F7 1 and F7 2 Repeat to make a second Fascia Beam Assembly Step 7 Fascia Beam Assembly Small Roof Rafter F7 1 F7 2 Hardware Wood Parts 2 x 627 Fascia Left Short 2 x 628 Fascia Right Short...

Page 30: ...Steps A and B to make a second Small Roof Assembly Hardware Wood Parts 8 x 2 1 2 Wood Screws 634 Rafter Fascia Beam Assembly Step 8 Small Roof Assembly Part 1 F8 1 8 x 8 x 2 1 4 Wood Screw 6 x 8 x 2 1...

Page 31: ...RT D Place one 629 Rafter Short RT one 632 Rafter Centre RT one 631 Rafter Centre LT and one 630 Rafter Short LT over the pilot holes in the Fascia Beam Assembly so they are flush to the top of the as...

Page 32: ...687 Bottom Strap LT 8 x 1 1 2 Wood Screws E Place one 636 Top Strap one 637 Mid Strap one 687 Bottom Strap LT and one 688 Bottom Strap RT in the notches of each rafter so the ends do not overhang the...

Page 33: ...and F8 12 G Attach 636 Top Strap 637 Mid Strap and 687 Bottom Strap LT to rafters with 16 8 x 1 1 2 Wood Screws F8 13 H Complete Steps F and G for both Small Roof Assemblies 8 x 1 1 2 Wood Screws 624...

Page 34: ...Rafter Corner Left 629 Rafter Short RT 630 Rafter Short LT 632 Rafter Centre RT and 631 Rafter Centre LT with four 8 x 1 Pan Screws per soffit F9 1 and F9 2 Step 9 Attach Soffits Small Roof Assembly...

Page 35: ...as it can bend dent and scratch easily WARNING DO NOT OVER TIGHTEN ROOFING SCREWS Over tightening screws will cause roofing material to crush The roofing screws can easily crush the Roof Panels and R...

Page 36: ...harp edges Wear gloves BE SURE TO REMOVE ALL PLASTIC COVERING ON BOTH SIDES OF THE ALUMINUM PANELS AND TRIM DIRECTLY BEFORE INSTALLING EACH PIECE One side is clear and the other is blue both must be r...

Page 37: ...e Fascia Beam Assembly F10 1 F10 2 and F10 3 C Attach both Left and Right Long Panels to Small Roof Assembly with four 8 x 1 Roofing Screws in locations shown in F10 1 and F10 2 Be sure not to overtig...

Page 38: ...623 Rafter Corner Right and a slight overhang at the bottom of the Fascia Beam Assembly There should be no overhanging at the corners F10 4 and F10 5 G Attach all panels to Small Roof Assembly with 40...

Page 39: ...e one Ridge Clip 102 5 on each side of each Small Roof Rafter Assembly so they cover the panels and bottom edge is 2 3 4 6 985 cm up from the bottom of the Corner Rafters then attach with five 7 x 3 4...

Page 40: ...Screws Repeat this step by attaching one 623 Rafter Corner Right on the right side of one 675 Middle Rafter F12 1 F12 2 and F12 3 B Place one 676 Left End Fascia on the bottom of 624 Rafter Corner Le...

Page 41: ...2 Rafter Centre RT D For each Right Corner Roof Assembly and each Left Corner Roof Assembly place one 629 Rafter Short RT one 632 Rafter Centre RT one 631 Rafter Centre LT and one 630 Rafter Short LT...

Page 42: ...Right 681 Left Top Strap 685 Left Bot Strap 8 x 1 1 2 Wood Screws E For each Left Corner Roof Panel place one 681 Left Top Strap one 683 Left Mid Strap and one 685 Left Bot Strap in the notches of eac...

Page 43: ...2 Wood Screw per rafter F12 13 F12 14 and F12 15 H Attach 684 Right Mid Strap and 686 Right Bot Strap to 629 Rafter Short RT and 632 Rafter Centre RT and 683 Left Mid Strap and 685 Left Bot Strap to 6...

Page 44: ...fter Short LT 632 Rafter Centre RT and 631 Rafter Centre LT with four 8 x 1 Pan Screws per soffit F13 1 F13 2 and F13 3 Step 13 Attach Soffits Corner Roof Assemblies Hardware Wood Parts F13 1 16 x 8 x...

Page 45: ...1 Rafter Centre LT with one 1 4 x 2 Hex Bolt with two 1 4 5 16 large washers and one 1 4 lock nut per bracket F14 1 F14 2 F14 3 and F14 4 Step 14 Attach Roof to Beam Brackets Corner Roof Assemblies Ba...

Page 46: ...nd Fascia Right Short Panel Left should overlap Long Panel Left There should be no overhang at the corners F15 2 F15 3 and F15 4 C Attach Long and Short Panels to each Corner Roof Assembly with 24 8 x...

Page 47: ...th nine 8 x 1 Roofing Screws per Left Corner Roof Assembly F16 1 and F16 3 B On the bottom of each Right Corner Roof Assembly place one Roof Edge Right 72 2 so the holes in the Roof Edge Right line up...

Page 48: ...e Clip 102 5 should be 2 3 4 6 985 cm up from the bottom edge of Rafter Corners Left and Right F17 1 F17 2 F17 3 and F17 4 B Place one Weather Seal 75 1 2 on the inside of four Ridge Clip 73 5 then pl...

Page 49: ...192 Mid Fascia on the bottom of each 675 Middle Rafter so the sides and top are flush then attach with one 8 x 2 1 2 Wood Screw at each end F18 1 F18 3 and F18 4 C Repeat Steps A and B to make three m...

Page 50: ...d Fascia and 1194 Rafter Top so they are flush to the top of each board as shown in F18 5 Make sure 633 Centre Rafters are square to 1192 Mid Fascia and 1194 Rafter Top then attach 1194 Rafter Top to...

Page 51: ...Middle Rafters Make sure assembly is square then attach with 10 8 x 1 1 2 Wood Screws per strap Repeat for each Large Roof Assembly F18 8 F18 9 and F18 10 Hardware Wood Parts 120 x 8 x 1 1 2 Wood Scr...

Page 52: ...1200 Spacer Long The bolts are for placement only they are to be removed at the end of this step Attach each spacer to 1194 Roof Top with two 8 x 2 1 4 Wood Screws per spacer Remove bolts to be used...

Page 53: ...ch one Roof to Beam Bracket to the two outside 633 Centre Rafters with one 1 4 x 2 Hex Bolt with two 1 4 5 16 large washers and one1 4 lock nut per bracket F19 1 and F19 2 Back View 8 x 1 4 x 2 Hex Bo...

Page 54: ...F20 3 and F20 4 Note The holes at the top of each Middle Panel are 3 4 1 905 cm from the top F20 3 32 x 8 x 1 Roofing Screw Roof Parts 12 x Middle Panel Side View 8 x 1 Roofing Screws DO NOT overtigh...

Page 55: ...e remaining holes with 32 8 x 1 Roofing Screws as shown in F20 5 Do not install screws along the bottom row C Repeat Steps A and B for each Large Roof Assembly 128 x 8 x 1 Roofing Screw DO NOT overtig...

Page 56: ...Large Roof Assembly place one Ridge Edge Middle so the holes line up with the holes in the Middle Panels then attach with 10 8 x 1 Roofing Screws per Large Roof Assembly F21 1 and F21 2 Components 4...

Page 57: ...Roof Assembly so they cover the panels and are flush to the tops The bottom edge of each Ridge Clip 73 5 should be 2 1 4 5 72 cm up from the bottom edge of 675 Middle Rafter Attach with four 7 x 3 4 W...

Page 58: ...C Attach Large Roof Assemblies together with four 1 4 x 4 1 4 Hex Bolts with two 1 4 5 16 large washers and one1 4 lock nut at the top F23 4 Step 23 Attach Large Roof Assemblies to Frame Part 1 F23 1...

Page 59: ...Assemblies to Frame Part 2 x 3 4 x 1 4 x 4 1 4 Hex Bolt 1 4 5 16 large washer x 2 1 4 lock nut 2 x 1 4 x 3 1 2 Hex Bolt 1 4 5 16 large washer x 2 1 4 lock nut Hardware F23 5 Large Roof Assembly 1 4 x...

Page 60: ...shers and one 1 4 lock nut per connection F23 8 and F23 9 Step 23 Attach Large Roof Assemblies to Frame Part 3 Large Roof Assembly Hardware 1 4 5 16 Large Washer 1 4 x 3 Hex Bolt 6 x 1 4 x 3 Hex Bolt...

Page 61: ...Pan Screws Install top screw into 633 Centre Rafter first then other two into the beam Repeat this process for each Large Roof Assembly F23 10 and F23 12 I Tighten all Bracket bolts in the Large Roof...

Page 62: ...one Peak Cap Detail in the end of each Centre Peak Cap and attach with three 1 4 x 1 2 Pan Bolts with 1 4 lock nut per side F24 1 and F24 3 Hardware 12 x 1 4 x 1 2 Pan Bolt 1 4 lock nut Components 2...

Page 63: ...e one Peak Post over each Carriage Bolt and secure with Spring Clips The Spring Clip holds the assembly together F24 4 F24 5 and F24 6 D With one person on each end of the roof place Peak Cap Assembly...

Page 64: ...n each Roof to Beam Bracket with three 12 x 1 1 2 Pan Screws per bracket Install top screw into the rafter first then install the other two into the beam Slight gaps are normal Complete one Corner Roo...

Page 65: ...bolts in the Corner Roof Assemblies Step 25 Attach Corner Roof Assemblies to Frame Part 2 F25 4 Long Beam Assembly Large Roof Assembly x 3 Corner Roof Assembly Long Beam Assembly Beam to Rafter Brack...

Page 66: ...hers make sure corners are aligned Make sure all bolts are tight Joining rafters must be flush at the top F26 1 F26 2 and F26 3 B Repeat Step A for second Small Roof Assembly F26 1 x 3 One assembler t...

Page 67: ...scia Beam Assembly and Left and Right End Fascias with two 8 x 2 1 2 Wood Screws per corner A helper may need to lift the centre of the roof to bring the corners tight together F27 1 and F27 2 F27 1 F...

Page 68: ...bottom is tight to the bottom of the fascia then attach with four 8 x 3 4 Sheet Metal Screws per Corner Cap F28 1 and F28 2 Hardware 16 x 8 x 3 4 Sheet Metal Screw Components 4 x Corner Cap Corner Ca...

Page 69: ...t is against the Short Beam Assemblies then fasten each Roof to Beam Bracket with three 12 x 1 1 2 Pan Screws per bracket Install top screw into the rafter first then install the other two into the be...

Page 70: ...ge Cap Long 81 5s fit under Attach with two 8 x 3 4 Sheet Metal Screws per Ridge Cap set F30 1 F30 3 F30 4 and F30 5 Hardware 8 x 8 x 3 4 Sheet Metal Screw Components 4 x Ridge Cap Long 81 5 4 x Ridge...

Page 71: ...Two screws per location F30 6 and F30 7 D Place one Roof Edge Centre over each connecting seam tight to Roof Edges and attach with previously removed screws F30 6 and F30 8 Components 6 x Roof Edge C...

Page 72: ...Sheet Metal Screws per Ridge Cap Middle F30 9 F30 10 and F30 11 Hardware 12 x 8 x 3 4 Sheet Metal Screw Components 6 x Ridge Cap Middle Ridge Clip 73 5 8 x 3 4 Sheet Metal Screw F30 9 Note To help Rid...

Page 73: ...orners of the connected Corner and Small Roof Assemblies in the slotted holes with four 10 x 1 1 4 Pan Screws per bracket F31 2 F31 3 and F31 4 F31 1 Components 6 x Peak Loop 6 x 1 4 Nut 4 x Roof Peak...

Page 74: ...1 5 Components 4 x Peak Bracket F31 6 Peak Bracket Step 31 Secure Roof Peak Detail Part 2 D Place one Peak Bracket over each of the remaining Carriage Bolts then attach Peak Loop to Carriage Bolts and...

Page 75: ...f each bracket F32 1 F32 2 and F32 3 C Pre drill with a 1 8 drill bit and secure Tie Wrap Brackets to 646 Ties and 633 Centre Rafters with one 10 x 2 1 2 Pan Screw per bracket F32 1 F32 2 and F32 3 Co...

Page 76: ...ies and 675 Middle Rafters with one 10 x 2 1 2 Pan Screw per bracket F32 4 F32 5 and F32 6 Wood Parts 2 x 646 Tie F32 4 10 x 1 1 4 Pan Screw 10 x 2 1 2 Pan Screw pre drill before installing 10 x 1 1 4...

Page 77: ...tom of 1202 Centre Beam Longs and 1203 Centre Beam Shorts using 16 8 x 2 1 4 Wood Screws 1204 Centre Beam Bottoms will overhang at the ends This creates the Centre Beam Assembly F33 2 and F33 3 Wood P...

Page 78: ...h using two 8 x 3 Wood Screws per end F33 4 and F33 6 E Attach Centre Beam Assembly to 675 Middle Rafters with four Large Flat Brackets 2 per end using four 10 x 1 1 4 Pan Screws per bracket F33 7 Com...

Page 79: ...t F33 8 and F33 9 G Tight to each Mid Post attach one 1206 Centre Gusset to each end of the Centre Beam Assembly and to Mid Posts using four 8 x 3 Wood Screws per gusset F33 8 and F33 10 Components 2...

Page 80: ...m of either 45 Twist Bracket LT or 45 Twist Bracket RT at measured location then attach to Main Post and Corner Rafter Left or Right with four 12 x 1 1 2 Pan Screws per bracket F34 1 and F34 2 Step 34...

Page 81: ...crews This provides warnings concerning safety and important contact information A tracking number is provided to allow you to get critical information or order replacement parts for this specific mod...

Page 82: ...SW 2141 Australia www costco com au Costco France 1 avenue de Brehat 91140 Villebon sur Yvette France 01 80 45 01 10 www costco fr Costco China InvestmentCo Ltd Room 1003 Block 2 2388 Xiupu Road Pudon...

Page 83: ...83 support yardistrystructures com NOTES...

Page 84: ...du mod le page de couverture Comments Comentarios Commentaires Mail To Enviar por Correo a Envoyer par courrier Mail To Enviar por Correo a Envoyer par courrier Yardistry 375 Sligo Road West PO Box 1...

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