Yard-Man 5KL Operator'S Manual Download

Page: 23 / 28

Ref. No.

Part No.

Description

684-04106

Handle Engagement Assembly RH

746-0778

Cable Z- Fitting

731-04894

Lock Plate

711-04287

Pivot Rod

735-0199A

Rubber Bumper

710-04354

Screw, 1/4-20 x.375

731-04896

Clutch Lock Cam

712-04081A

Shoulder Nut, 1/4-20

725-04214

Wire Harness

10.

725-1649

Light Socket

11.

720-0274

Handle Grip

12.

710-1233

Screw, #10-24 x 0.375

13.

738-04122

Shoulder Screw, 1/4-20 x 1.345

14.

710-1026

Screw, 1/4-20 x 1.750

15.

749-04141

Upper Handle RH

16.

710-0449

Carriage Screw, 5/16-18 x 2.25

17.

720-04045

Shift Knob

18.

731-04863

Handle Panel

19.

731-04864

Lens

20.

725-04213

Lamp

21.

631-04134

Handle Clutch Lock - RH

22.

725-0157

Cable Tie

23.

712-04064

Flange Lock Nut, 1/4-20

24.

732-0193

Compression Spring

25.

790-00130

Shift Lever

26.

790-00140

Panel Bracket

27.

738-04125

Shoulder Screw

28.

711-0677

Ferrule

29.

747-04284

Upper Shift Rod

30.

750-04314

Shift Rod Connector

31.

714-0104

Hairpin Clip

32.

753-04864

Joystick Housing w/Fasteners

33.

753-04863

Knob Assembly w/ Trigger

34.

790-00131

Joystick Bracket

35.

710-04187

Hi-Lo Screw, 1/4-15 x 0.5

36.

684-04116

4-Way Chute Control™ Assembly

37.

749-04142

Upper Handle LH

38.

710-04326

Screw, #8-16 x 0.50

39.

732-04219

Clutch Lock Spring

40.

731-04913

Steering Control

41.

738-04126

Pin, 3/16

42.

716-04036

E Ring

43.

631-04133

Handle Clutch Lock - LH

44.

684-04105

Handle Engagement Assembly LH

45.

747-04266

Lower Shift Control Rod

46.

720-0284

Handle Knob Assembly

47.

736-0451

Saddle Washer

48.

712-04063

Flange Lock Nut, 5/16-18

49.

732-04205

Shift Arm

50.

726-0135

Speed Nut

51.

736-3015

Flat Washer

52.

710-0726

AB Screw, 5/16-12 x 0.75

53.

749-04138

Lower Handle

54.

726-0470

Cable Tie

55.

732-04238

Torsion Spring

56.

736-0262

Flat Washer

Ref. No.

Part No.

Description

Model 5KL

NOTE:

For

painted parts

, please refer to the list of

color codes below. Please add the applicable color
code, wherever needed, to the part number to order
a replacement part. For instance, if a part, numbered
700-xxxx, is painted green, the part number to order
would be 700-xxxx-0665.

YM Green:

0665

Powder Black:

0637

YM Yellow:

0674

Summary of Contents for 5KL

Page 1: ...e local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the...

Page 2: ...ou can seek help from the experts Choose from the options below Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click o...

Page 3: ...which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start...

Page 4: ...e the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is running Before unclogging shut off engine and remain behind handles until all moving parts ha...

Page 5: ...r handles Figure 1 2 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 1 3 Slide the shift rod connector down over the end of the lower shift rod Tap the conne...

Page 6: ...ated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position 4 While standing in the operator s po...

Page 7: ...ee Figure 6 2 Make certain the entire bottom surface of skid shoes are against the ground to avoid uneven wear on the skid shoes 3 Tighten nuts and bolts securely Figure 6 Tire Pressure Pneumatic Tire...

Page 8: ...ntrol on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Auger Control The...

Page 9: ...her foreign particles 3 A plastic cap is provided inside the fuel fill opening to protect the tank during manufacturing Remove and discard Use the threaded fuel tank cap to close after fill up 4 Alway...

Page 10: ...pped 3 Push key into the ignition slot and snap in place Do not turn key 4 Rotate choke control to FULL choke position 5 Push the primer button while covering the vent hole Remove your finger from the...

Page 11: ...nterlock feature will allow you to remove your left hand from the auger control 6 When clearing the first pass through the snow control speed of snow thrower according to the depth and condition of sn...

Page 12: ...eason or after every 25 hours of operation remove rear frame cover and lubricate any chains sprockets gears bearings and shafts with engine oil or lubricant spray IMPORTANT Avoid oil spillage on rubbe...

Page 13: ...4 Replace friction wheel rubber if necessary Refer to instructions on page 16 5 Re attach frame cover to the snow thrower and put the equipment back to operating position Check Chute Cables Once a sea...

Page 14: ...o be level Replacing Shave Plate 1 After removing both skid shoes remove four carriage bolts and lock nuts which attach shave plate to the snow thrower housing See Figure 12 The shave plate and skid s...

Page 15: ...where it was earlier secured 7 Re install frame cover and flip the snow thrower back to the operating position 8 Wrap auger belt around the engine pulley 9 Re install belt cover with the self tapping...

Page 16: ...the gasoline from the snow thrower or place a piece of plastic under the gas cap Move shift lever to the R2 position 3 Tip the snow thrower so that it rests on the housing Remove the self tapping scre...

Page 17: ...he adjustment proceed as follows 1 With the snow thrower tipped forward be certain to drain the gasoline or place plastic film under the gas cap if the snow thrower has already been operated remove th...

Page 18: ...ich leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Remove gasoline from the carburetor and the fuel tank to prevent gum...

Page 19: ...act service center Loss of power 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent hol...

Page 20: ...63 66 68 65 67 21 46 41 42 43 44 50 49 45 48 2 39 37 37 40 32 36 2 27 9 31 55 30 33 33 34 29 1 8 5 7 25 23 24 2 20 19 18 26 22 15 17 16 47 15 64 56 37 59 27 6 4 3 2 2 10 13 12 14 27 52 28 15 35 SECTI...

Page 21: ...172 Gearbox Assembly Complete 36 784 5580 Slide Shoe 37 710 0451 Carriage Bolt 39 790 00121 Shave Plate 40 684 04057 Impeller Assembly 41 717 04126 Worm Shaft 42 721 0327 Oil Seal 43 741 0662 Flange B...

Page 22: ...22 11 41 42 40 39 22 38 37 52 54 54 50 49 48 51 46 47 25 24 56 27 26 23 31 28 45 17 1 2 3 4 6 7 8 5 44 16 22 15 14 13 12 11 29 30 35 34 10 18 19 20 9 32 33 36 43 21 55 A 53 A B B Model 5KL...

Page 23: ...4864 Joystick Housing w Fasteners 33 753 04863 Knob Assembly w Trigger 34 790 00131 Joystick Bracket 35 710 04187 Hi Lo Screw 1 4 15 x 0 5 36 684 04116 4 Way Chute Control Assembly 37 749 04142 Upper...

Page 24: ...43A 43B 43C 43D 43E 43F 66 67 65 64 63 48 72 47 56 55 53 55 54 52 51 50 49 60 59 58 73 57 56 2 3 1 30 42 41 43 34 35 33 6 45 18 1 4 69 68 46 1 7 20 9 10 24 23 27 26 22 21 25 14 13 12 19 8 5 15 11 16...

Page 25: ...c Bearing Pin C 741 0600 Ball Bearing 42 618 04116 Drive Shaft Assembly A 711 04271 Drive Shaft B 713 04010 Sprocket C 714 0214 Key D 750 1177 Spacer E 618 0577A Planetary Carr Assembly F 717 1209A Ge...

Page 26: ...IT UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING USE CLEAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE 777S32236 777I22334 777I22347 CHUTE DIRECTIONAL CONTROL CHUTE TILT DOWN CHUTE TILT...

Page 27: ...27 NOTES...

Page 28: ...tments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sol...

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