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7

8.

If the wheels can still be turned when you engage 
the drive control, loosen the jam nut on the drive 
cable and thread the cable in one turn. Recheck the 
adjustment and repeat if needed. 

9.

Tighten the jam nut to secure the cable when 
correct adjustment is reached.

NOTE: 

For further details, refer to the Adjustment

section on page 17.

Skid Shoe 

Locate the shave plate and the skid shoes in Figure 7 
on page 8. The space between this shave plate and 
the ground can be adjusted. For close snow removal, 
place skid shoes in the low position. Use middle or 
high position when area to be cleared is uneven.

IMPORTANT: 

It is not recommended that you operate 

this snow thrower on gravel as loose gravel can be 
easily picked up and thrown by the auger causing 
personal injury or damage to the snow thrower. 

If for some reason, you have to operate the snow 
thrower on gravel, keep the skid shoe in the highest 
position for maximum clearance between the ground 
and the shave plate. 

1.

Adjust skid shoes by loosening the four lock nuts 
and carriage bolts and moving skid shoes to 
desired position. See Figure 6.

2.

Make certain the entire bottom surface of skid 
shoes are against the ground to avoid uneven wear 
on the skid shoes. 

3.

Tighten nuts and bolts securely.

Figure 6

Tire Pressure (Pneumatic Tires)

The tires are over-inflated for shipping purposes. 
Check the tire pressure before operating the snow 
thrower. Refer to the tire side wall for tire 
manufacturer’s recommended psi and deflate (or 
inflate) the tires as necessary.

NOTE: 

If the tire pressure is not equal in both tires, the

unit may pull to one side or the other and the shave
plate will not sit level on the ground.

WARNING: 

Under any circumstance do not 

exceed manufacturer’s recommended psi. 
Equal tire pressure should be maintained at all 
times. Excessive pressure when seating 
beads may cause tire/rim assembly to burst 
with force sufficient to cause serious injury. 
Refer to sidewall of tire for recommended 
pressure.

Four-Way Chute Control™

The chute control lever may need to be lubricated to 
reduce its break-in period. Vegetable oil, petroleum jelly 
or motor oil can be used as lubricant.

IMPORTANT: 

This unit is shipped with engine oil in the 

engine, but without gasoline. After assembly, see 
OPERATION section of this manual for fuel selection 
and fill-up.

High Position

Low Position

Middle Position

Lock Nut

Skid Shoe

Summary of Contents for 5KL

Page 1: ...e local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the...

Page 2: ...ou can seek help from the experts Choose from the options below Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click o...

Page 3: ...which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start...

Page 4: ...e the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is running Before unclogging shut off engine and remain behind handles until all moving parts ha...

Page 5: ...r handles Figure 1 2 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 1 3 Slide the shift rod connector down over the end of the lower shift rod Tap the conne...

Page 6: ...ated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position 4 While standing in the operator s po...

Page 7: ...ee Figure 6 2 Make certain the entire bottom surface of skid shoes are against the ground to avoid uneven wear on the skid shoes 3 Tighten nuts and bolts securely Figure 6 Tire Pressure Pneumatic Tire...

Page 8: ...ntrol on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Auger Control The...

Page 9: ...her foreign particles 3 A plastic cap is provided inside the fuel fill opening to protect the tank during manufacturing Remove and discard Use the threaded fuel tank cap to close after fill up 4 Alway...

Page 10: ...pped 3 Push key into the ignition slot and snap in place Do not turn key 4 Rotate choke control to FULL choke position 5 Push the primer button while covering the vent hole Remove your finger from the...

Page 11: ...nterlock feature will allow you to remove your left hand from the auger control 6 When clearing the first pass through the snow control speed of snow thrower according to the depth and condition of sn...

Page 12: ...eason or after every 25 hours of operation remove rear frame cover and lubricate any chains sprockets gears bearings and shafts with engine oil or lubricant spray IMPORTANT Avoid oil spillage on rubbe...

Page 13: ...4 Replace friction wheel rubber if necessary Refer to instructions on page 16 5 Re attach frame cover to the snow thrower and put the equipment back to operating position Check Chute Cables Once a sea...

Page 14: ...o be level Replacing Shave Plate 1 After removing both skid shoes remove four carriage bolts and lock nuts which attach shave plate to the snow thrower housing See Figure 12 The shave plate and skid s...

Page 15: ...where it was earlier secured 7 Re install frame cover and flip the snow thrower back to the operating position 8 Wrap auger belt around the engine pulley 9 Re install belt cover with the self tapping...

Page 16: ...the gasoline from the snow thrower or place a piece of plastic under the gas cap Move shift lever to the R2 position 3 Tip the snow thrower so that it rests on the housing Remove the self tapping scre...

Page 17: ...he adjustment proceed as follows 1 With the snow thrower tipped forward be certain to drain the gasoline or place plastic film under the gas cap if the snow thrower has already been operated remove th...

Page 18: ...ich leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Remove gasoline from the carburetor and the fuel tank to prevent gum...

Page 19: ...act service center Loss of power 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent hol...

Page 20: ...63 66 68 65 67 21 46 41 42 43 44 50 49 45 48 2 39 37 37 40 32 36 2 27 9 31 55 30 33 33 34 29 1 8 5 7 25 23 24 2 20 19 18 26 22 15 17 16 47 15 64 56 37 59 27 6 4 3 2 2 10 13 12 14 27 52 28 15 35 SECTI...

Page 21: ...172 Gearbox Assembly Complete 36 784 5580 Slide Shoe 37 710 0451 Carriage Bolt 39 790 00121 Shave Plate 40 684 04057 Impeller Assembly 41 717 04126 Worm Shaft 42 721 0327 Oil Seal 43 741 0662 Flange B...

Page 22: ...22 11 41 42 40 39 22 38 37 52 54 54 50 49 48 51 46 47 25 24 56 27 26 23 31 28 45 17 1 2 3 4 6 7 8 5 44 16 22 15 14 13 12 11 29 30 35 34 10 18 19 20 9 32 33 36 43 21 55 A 53 A B B Model 5KL...

Page 23: ...4864 Joystick Housing w Fasteners 33 753 04863 Knob Assembly w Trigger 34 790 00131 Joystick Bracket 35 710 04187 Hi Lo Screw 1 4 15 x 0 5 36 684 04116 4 Way Chute Control Assembly 37 749 04142 Upper...

Page 24: ...43A 43B 43C 43D 43E 43F 66 67 65 64 63 48 72 47 56 55 53 55 54 52 51 50 49 60 59 58 73 57 56 2 3 1 30 42 41 43 34 35 33 6 45 18 1 4 69 68 46 1 7 20 9 10 24 23 27 26 22 21 25 14 13 12 19 8 5 15 11 16...

Page 25: ...c Bearing Pin C 741 0600 Ball Bearing 42 618 04116 Drive Shaft Assembly A 711 04271 Drive Shaft B 713 04010 Sprocket C 714 0214 Key D 750 1177 Spacer E 618 0577A Planetary Carr Assembly F 717 1209A Ge...

Page 26: ...IT UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING USE CLEAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE 777S32236 777I22334 777I22347 CHUTE DIRECTIONAL CONTROL CHUTE TILT DOWN CHUTE TILT...

Page 27: ...27 NOTES...

Page 28: ...tments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sol...

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