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4

Operation 

1.

Do not put hands or feet near rotating parts, in the 
auger/impeller housing or chute assembly. Contact 
with rotating parts can amputate hands and feet. 

2.

The auger/impeller control is a safety device. Never 
bypass its operation. Doing so makes the machine 
unsafe and may cause personal injury. 

3.

The controls must operate easily in both directions 
and automatically return to the disengaged position 
when released. 

4.

Never operate with a missing or damaged chute 
assembly. Keep all safety devices in place and 
working.

5.

Never run an engine indoors or in a poorly 
ventilated area. Engine exhaust contains carbon 
monoxide, an odorless and deadly gas. 

6.

Do not operate machine while under the influence 
of alcohol or drugs. 

7.

Muffler and engine become hot and can cause a 
burn. Do not touch.

8.

Exercise extreme caution when operating on or 
crossing gravel surfaces. Stay alert for hidden 
hazards or traffic.

9.

Exercise caution when changing direction and 
while operating on slopes. 

10. Plan your snow-throwing pattern to avoid discharge 

towards windows, walls, cars etc. Thus, avoiding 
possible property damage or personal injury 
caused by a ricochet. 

11. Never direct discharge at children, bystanders and 

pets or allow anyone in front of the machine. 

12. Do not overload machine capacity by attempting to 

clear snow at too fast of a rate.

13. Never operate this machine without good visibility 

or light. Always be sure of your footing and keep a 
firm hold on the handles. Walk, never run.

14. Disengage power to the auger/impeller when 

transporting or not in use.

15. Never operate machine at high transport speeds on 

slippery surfaces. Look down and behind and use 
care when in reverse. 

16. If the machine should start to vibrate abnormally, 

stop the engine, disconnect the spark plug wire and 
ground it against the engine. Inspect thoroughly for 
damage. Repair any damage before starting and 
operating.

17. Disengage all controls and stop engine before you 

leave the operating position (behind the handles). 
Wait until the auger/impeller comes to a complete 
stop before unclogging the chute assembly, making 
any adjustments, or inspections. 

18. Never put your hand in the discharge or collector 

openings. Always use the clean-out tool provided to 
unclog the discharge opening. Do not unclog chute 
assembly while engine is running. Before 

unclogging, shut off engine and remain behind 
handles until all moving parts have stopped 
completely.

19. Use only attachments and accessories approved 

by the manufacturer (e.g. wheel weights, tire 
chains, cabs etc.).

20. If situations occur which are not covered in this 

manual, use care and good judgment. Contact your 
dealer or telephone 

1-800-800-7310

 for assistance 

and the name of your nearest servicing dealer.

Maintenance & Storage

1.

Never tamper with safety devices. Check their 
proper operation regularly. Refer to the 
maintenance and adjustment sections of this 
manual.

2.

Before cleaning, repairing, or inspecting machine 
disengage all controls and stop engine. Wait until 
the auger/impeller come to a complete stop. 
Disconnect the spark plug wire and ground against 
the engine to prevent unintended starting. 

3.

Check bolts and screws for proper tightness at 
frequent intervals to keep the machine in safe 
working condition. Also, visually inspect machine 
for any damage. 

4.

Do not change the engine governor setting or over-
speed the engine. The governor controls the 
maximum safe operating speed of the engine.

5.

Snow thrower shave plates and skid shoes are 
subject to wear and damage. For your safety 
protection, frequently check all components and 
replace with original equipment manufacturer’s 
(OEM) parts only. “Use of parts which do not meet 
the original equipment specifications may lead to 
improper performance and compromise safety!”

6.

Check controls periodically to verify they engage 
and disengage properly and adjust, if necessary. 
Refer to the adjustment section in this operator’s 
manual for instructions.

7.

Maintain/replace safety/instruction labels, as 
necessary.

8.

Observe proper disposal laws and regulations for 
gas, oil, etc. to protect the environment.

9.

Prior to storing, run machine a few minutes to clear 
snow from machine and prevent freeze up of auger/
impeller.

10. Never store the machine or fuel container inside 

where there is an open flame, spark or pilot light 
such as a water heater, furnace, clothes dryer etc.

11. Always refer to the operator’s manual for proper 

instructions on off-season storage. 

Your Responsibility

Restrict the use of this power machine to persons who 
read, understand and follow the warnings and 
instructions in this manual and on the machine. 

Summary of Contents for 5KL

Page 1: ...e local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the...

Page 2: ...ou can seek help from the experts Choose from the options below Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click o...

Page 3: ...which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start...

Page 4: ...e the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is running Before unclogging shut off engine and remain behind handles until all moving parts ha...

Page 5: ...r handles Figure 1 2 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 1 3 Slide the shift rod connector down over the end of the lower shift rod Tap the conne...

Page 6: ...ated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position 4 While standing in the operator s po...

Page 7: ...ee Figure 6 2 Make certain the entire bottom surface of skid shoes are against the ground to avoid uneven wear on the skid shoes 3 Tighten nuts and bolts securely Figure 6 Tire Pressure Pneumatic Tire...

Page 8: ...ntrol on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Auger Control The...

Page 9: ...her foreign particles 3 A plastic cap is provided inside the fuel fill opening to protect the tank during manufacturing Remove and discard Use the threaded fuel tank cap to close after fill up 4 Alway...

Page 10: ...pped 3 Push key into the ignition slot and snap in place Do not turn key 4 Rotate choke control to FULL choke position 5 Push the primer button while covering the vent hole Remove your finger from the...

Page 11: ...nterlock feature will allow you to remove your left hand from the auger control 6 When clearing the first pass through the snow control speed of snow thrower according to the depth and condition of sn...

Page 12: ...eason or after every 25 hours of operation remove rear frame cover and lubricate any chains sprockets gears bearings and shafts with engine oil or lubricant spray IMPORTANT Avoid oil spillage on rubbe...

Page 13: ...4 Replace friction wheel rubber if necessary Refer to instructions on page 16 5 Re attach frame cover to the snow thrower and put the equipment back to operating position Check Chute Cables Once a sea...

Page 14: ...o be level Replacing Shave Plate 1 After removing both skid shoes remove four carriage bolts and lock nuts which attach shave plate to the snow thrower housing See Figure 12 The shave plate and skid s...

Page 15: ...where it was earlier secured 7 Re install frame cover and flip the snow thrower back to the operating position 8 Wrap auger belt around the engine pulley 9 Re install belt cover with the self tapping...

Page 16: ...the gasoline from the snow thrower or place a piece of plastic under the gas cap Move shift lever to the R2 position 3 Tip the snow thrower so that it rests on the housing Remove the self tapping scre...

Page 17: ...he adjustment proceed as follows 1 With the snow thrower tipped forward be certain to drain the gasoline or place plastic film under the gas cap if the snow thrower has already been operated remove th...

Page 18: ...ich leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Remove gasoline from the carburetor and the fuel tank to prevent gum...

Page 19: ...act service center Loss of power 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent hol...

Page 20: ...63 66 68 65 67 21 46 41 42 43 44 50 49 45 48 2 39 37 37 40 32 36 2 27 9 31 55 30 33 33 34 29 1 8 5 7 25 23 24 2 20 19 18 26 22 15 17 16 47 15 64 56 37 59 27 6 4 3 2 2 10 13 12 14 27 52 28 15 35 SECTI...

Page 21: ...172 Gearbox Assembly Complete 36 784 5580 Slide Shoe 37 710 0451 Carriage Bolt 39 790 00121 Shave Plate 40 684 04057 Impeller Assembly 41 717 04126 Worm Shaft 42 721 0327 Oil Seal 43 741 0662 Flange B...

Page 22: ...22 11 41 42 40 39 22 38 37 52 54 54 50 49 48 51 46 47 25 24 56 27 26 23 31 28 45 17 1 2 3 4 6 7 8 5 44 16 22 15 14 13 12 11 29 30 35 34 10 18 19 20 9 32 33 36 43 21 55 A 53 A B B Model 5KL...

Page 23: ...4864 Joystick Housing w Fasteners 33 753 04863 Knob Assembly w Trigger 34 790 00131 Joystick Bracket 35 710 04187 Hi Lo Screw 1 4 15 x 0 5 36 684 04116 4 Way Chute Control Assembly 37 749 04142 Upper...

Page 24: ...43A 43B 43C 43D 43E 43F 66 67 65 64 63 48 72 47 56 55 53 55 54 52 51 50 49 60 59 58 73 57 56 2 3 1 30 42 41 43 34 35 33 6 45 18 1 4 69 68 46 1 7 20 9 10 24 23 27 26 22 21 25 14 13 12 19 8 5 15 11 16...

Page 25: ...c Bearing Pin C 741 0600 Ball Bearing 42 618 04116 Drive Shaft Assembly A 711 04271 Drive Shaft B 713 04010 Sprocket C 714 0214 Key D 750 1177 Spacer E 618 0577A Planetary Carr Assembly F 717 1209A Ge...

Page 26: ...IT UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING USE CLEAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE 777S32236 777I22334 777I22347 CHUTE DIRECTIONAL CONTROL CHUTE TILT DOWN CHUTE TILT...

Page 27: ...27 NOTES...

Page 28: ...tments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sol...

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