background image

10

1.

Determine whether your house wiring is a three-
wire grounded system. Ask a licensed electrician if 
you are not certain.

If your house wiring system is grounded and a 
three-hole receptacle is not available at the point 
the snow thrower starter will normally be used, one 
should be installed by a licensed electrician.

When connecting the power cord, always connect 
cord to starter on engine first, then plug the other 
end into a three-hole grounded receptacle.

When disconnecting the power cord, always unplug 
the end from the three-hole, grounded receptacle 
first. 

2.

Attach

 spark plug wire to spark plug. 

3.

Turn fuel valve on, if so equipped.

4.

Make sure that the auger and drive controls are in 
the disengaged (up) position.

5.

Move throttle control lever to FAST position.

6.

Push key into the ignition slot and snap in place. 

Do 

not turn key.

 

7.

Connect power cord to switch box on the engine. 

8.

Plug the other end of the power cord into a three-
hole, grounded 120 volt A.C. receptacle.

9.

Rotate choke knob to FULL choke position (cold 
engine start). If engine is warm, place choke in OFF 
position instead of FULL.

10. Push the primer three times.
11. Push down on the starter button until the engine 

starts. Do not crank for more than 10 seconds at a 
time. This electric starter is thermally protected. If 
overheated, it will stop automatically and can be 
restarted only when it has cooled to a safe 
temperature (a wait of 5 -10 minutes is required).

12. When the engine starts, release the starter button 

and slowly rotate the choke to OFF position. If the 
engine falters, rotate the choke to FULL and then 
gradually to OFF. 

13. Disconnect the power cord from the receptacle first 

and then from the switch box on the engine.

14. Allow the engine to warm up for a few minutes 

because the engine will not develop full power until 
it reaches operating temperature. Operate the 
engine at full throttle (FAST) when throwing snow. 

Recoil Starter

Make sure that the engine has sufficient oil and the
auger and drive controls are released.

Cold Start

1.

Move throttle control to FAST position. 

2.

Turn fuel valve on, if so equipped.

3.

Push key into the ignition slot and snap in place. 

Do 

not turn key.

 

4.

Rotate choke control to FULL choke position.

5.

Push the primer button while covering the vent hole. 
Remove your finger from the primer between primes. 
Do not prime if temperature is above 50

o

 F; prime 

two times between 50

o

 F and 15

o

 F; and prime four 

times below 15

o

 F.

6.

Pull the starter handle rapidly. Do not allow the 
handle to snap back, but allow it to rewind slowly 
while keeping a firm hold on the starter handle.

7.

As the engine warms up, rotate the choke knob 
slowly to OFF position. If the engine falters, return 
to FULL choke, then slowly move to OFF choke 
position. 

8.

Allow the engine to warm up for a few minutes 
because the engine will not develop full power until 
it reaches operating temperature.

9.

Operate the engine at full throttle (FAST) when 
throwing snow. 

Warm Start

1.

If restarting a warm engine after a temporary shut 
down, rotate choke to OFF instead of FULL and do

 

not

 

prime. Pull starter handle as instructed earlier.

Frozen Recoil Starter

If the starter is frozen and will not turn the engine, 
proceed as follows:

1.

Pull as much rope out of the starter as possible.

2.

Release the starter handle and let it snap back 
against the starter.

3.

If the engine still fails to start, repeat the first two 
steps. If continued attempts do not free starter, 
follow the electric starter procedures to start.

4.

Avoid freezing of the recoil starter by following 
instructions below. 

Before Stopping

1.

Run engine for a few minutes to help dry off any 
moisture on engine.

2.

Avoid freezing of the starter

 by following these 

steps 

before

 stopping the snow thrower:

Recoil Starter 

a. With the engine running, pull the starter rope 

with a rapid, continuous full arm stroke three 
or four times.

Electric Starter

a. Connect power cord to switch box, then to 

120 Volt AC receptacle.

b. While the engine is running, push the starter 

button and spin the starter for several 
seconds.

c. Disconnect power cord from the receptacle 

first, then from the snow thrower.

WARNING: 

The electric starter must be 

properly grounded at all times to avoid the 
possibility of electric shock which may be 
injurious to the operator.

WARNING: 

If your house wiring system is not 

a three-wire grounded system, do not use this 
electric starter under any conditions.

Summary of Contents for 5KL

Page 1: ...e local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the...

Page 2: ...ou can seek help from the experts Choose from the options below Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click o...

Page 3: ...which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start...

Page 4: ...e the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is running Before unclogging shut off engine and remain behind handles until all moving parts ha...

Page 5: ...r handles Figure 1 2 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 1 3 Slide the shift rod connector down over the end of the lower shift rod Tap the conne...

Page 6: ...ated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position 4 While standing in the operator s po...

Page 7: ...ee Figure 6 2 Make certain the entire bottom surface of skid shoes are against the ground to avoid uneven wear on the skid shoes 3 Tighten nuts and bolts securely Figure 6 Tire Pressure Pneumatic Tire...

Page 8: ...ntrol on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Auger Control The...

Page 9: ...her foreign particles 3 A plastic cap is provided inside the fuel fill opening to protect the tank during manufacturing Remove and discard Use the threaded fuel tank cap to close after fill up 4 Alway...

Page 10: ...pped 3 Push key into the ignition slot and snap in place Do not turn key 4 Rotate choke control to FULL choke position 5 Push the primer button while covering the vent hole Remove your finger from the...

Page 11: ...nterlock feature will allow you to remove your left hand from the auger control 6 When clearing the first pass through the snow control speed of snow thrower according to the depth and condition of sn...

Page 12: ...eason or after every 25 hours of operation remove rear frame cover and lubricate any chains sprockets gears bearings and shafts with engine oil or lubricant spray IMPORTANT Avoid oil spillage on rubbe...

Page 13: ...4 Replace friction wheel rubber if necessary Refer to instructions on page 16 5 Re attach frame cover to the snow thrower and put the equipment back to operating position Check Chute Cables Once a sea...

Page 14: ...o be level Replacing Shave Plate 1 After removing both skid shoes remove four carriage bolts and lock nuts which attach shave plate to the snow thrower housing See Figure 12 The shave plate and skid s...

Page 15: ...where it was earlier secured 7 Re install frame cover and flip the snow thrower back to the operating position 8 Wrap auger belt around the engine pulley 9 Re install belt cover with the self tapping...

Page 16: ...the gasoline from the snow thrower or place a piece of plastic under the gas cap Move shift lever to the R2 position 3 Tip the snow thrower so that it rests on the housing Remove the self tapping scre...

Page 17: ...he adjustment proceed as follows 1 With the snow thrower tipped forward be certain to drain the gasoline or place plastic film under the gas cap if the snow thrower has already been operated remove th...

Page 18: ...ich leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Remove gasoline from the carburetor and the fuel tank to prevent gum...

Page 19: ...act service center Loss of power 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent hol...

Page 20: ...63 66 68 65 67 21 46 41 42 43 44 50 49 45 48 2 39 37 37 40 32 36 2 27 9 31 55 30 33 33 34 29 1 8 5 7 25 23 24 2 20 19 18 26 22 15 17 16 47 15 64 56 37 59 27 6 4 3 2 2 10 13 12 14 27 52 28 15 35 SECTI...

Page 21: ...172 Gearbox Assembly Complete 36 784 5580 Slide Shoe 37 710 0451 Carriage Bolt 39 790 00121 Shave Plate 40 684 04057 Impeller Assembly 41 717 04126 Worm Shaft 42 721 0327 Oil Seal 43 741 0662 Flange B...

Page 22: ...22 11 41 42 40 39 22 38 37 52 54 54 50 49 48 51 46 47 25 24 56 27 26 23 31 28 45 17 1 2 3 4 6 7 8 5 44 16 22 15 14 13 12 11 29 30 35 34 10 18 19 20 9 32 33 36 43 21 55 A 53 A B B Model 5KL...

Page 23: ...4864 Joystick Housing w Fasteners 33 753 04863 Knob Assembly w Trigger 34 790 00131 Joystick Bracket 35 710 04187 Hi Lo Screw 1 4 15 x 0 5 36 684 04116 4 Way Chute Control Assembly 37 749 04142 Upper...

Page 24: ...43A 43B 43C 43D 43E 43F 66 67 65 64 63 48 72 47 56 55 53 55 54 52 51 50 49 60 59 58 73 57 56 2 3 1 30 42 41 43 34 35 33 6 45 18 1 4 69 68 46 1 7 20 9 10 24 23 27 26 22 21 25 14 13 12 19 8 5 15 11 16...

Page 25: ...c Bearing Pin C 741 0600 Ball Bearing 42 618 04116 Drive Shaft Assembly A 711 04271 Drive Shaft B 713 04010 Sprocket C 714 0214 Key D 750 1177 Spacer E 618 0577A Planetary Carr Assembly F 717 1209A Ge...

Page 26: ...IT UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING USE CLEAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE 777S32236 777I22334 777I22347 CHUTE DIRECTIONAL CONTROL CHUTE TILT DOWN CHUTE TILT...

Page 27: ...27 NOTES...

Page 28: ...tments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sol...

Reviews: