background image

 

 10

4.

Place one flat washer on the end of the chute
crank, then insert the end of the crank into the
hole in the plastic bushing in the chute crank
bracket. See Figure 17.

Figure 17  

5. Place the other flat washer on the end of the chute

crank, and insert hairpin clip into hole in the end of
crank. See Figure 17.

6. Adjust the chute bracket so that the spiral on the

chute crank fully engages the teeth on the chute
assembly. 

7. Tighten the nuts on the lower chute crank bracket

securely. Tighten the hex bolt and nut on the upper
chute crank bracket on the handle.

 

LAMP WIRING

 

Figure 18  

1.

Wrap the wire from the lamp down the right
handle until the wire can be plugged into the
alternator lead wire under the fuel tank. See
Figure 18. Be sure lamp wire does not interfere
with the movement of any controls or cables.

 

IMPORTANT: 

 

 After attaching the shift rod and

clutch cables, check the adjustments as instructed,
and make any final adjustments necessary before
operating your snow thrower. Failure to follow the
instructions may cause damage to the snow thrower.

 

FINAL ADJUSTMENTS

Auger Drive Clutch

 

1.

To check the adjustment of the auger drive
clutch, push forward on the left hand clutch grip
depressing the rubber bumper under the clutch
grip (See part #13 on page 22). There should be
slack in the cable. 

2.

Release the clutch grip. The cable should be
straight. Make certain you can depress the auger
drive clutch grip against the left handle
completely.

3.

If necessary, loosen the hex jam nut and thread
the cable in (for less slack) or out (for more slack)
as necessary. Refer to Figure 13. Recheck the
adjustment. Tighten the jam nut against the cable
when correct adjustment is reached.

 

Traction Drive Clutch and Shift Lever 
Adjustment

 

To check the adjustment of the traction drive clutch
and shift lever:

1.

Move the shift lever all the way forward to sixth
(6) position. With the traction drive lever released,
push the snow thrower forward. The unit should
roll forward.

2.

Then engage the traction drive clutch grip. The
wheels should stop turning.

3.

Now release the traction drive clutch grip, and
push the unit again. Move the shift lever back to
the fast reverse position, then all the way forward
again. There should be no resistance in the shift
lever, and the wheels should keep turning.

4.

If you have resistance when moving the shift
lever or the wheels stop when they should not,
loosen the jam nut on the traction drive cable and
unthread the cable one turn. If the wheels do not
stop when you engage the traction drive clutch
grip, loosen the jam nut on the traction drive
cable and thread the cable in one turn. Recheck
the adjustment and repeat as necessary.

5.

Tighten the jam nut to secure the cable when
correct adjustment is reached.

 

NOTE: 

 

If you are uncertain that you have reached

the correct adjustment, refer to 

 

SECTION

 

 8:

ADJUSTMENTS  on page 14.

Hairpin Clip

Chute Crank

Bracket

Flat Washer

Chute Crank

Lamp Wire

Alternator 
Lead

Right Handle

Summary of Contents for E602E

Page 1: ...ith a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above i...

Page 2: ...ating in reverse 2 PREPARATION Thoroughly inspect the area where the equipment is to be used and remove all door mats sleds boards wires and other foreign objects Disengage all clutches and shift into...

Page 3: ...sengage power to collector impeller when transporting or not in use Use only attachments and accessories approved by the manufacturer of snow thrower such as wheel weights counter weights cabs etc Nev...

Page 4: ...ar frame below the engine The model plate will look like Figure 2 Figure 2 SECTION 3 CALLING CUSTOMER SUPPORT If you are having difficulty assembling this product or if you have any question regarding...

Page 5: ...igned so that the bolts will shear Two replace ment shear bolts and nuts are provided for your convenience Store in a safe place until needed E ATTACHING THE CLUTCH GRIPS Flat Washers 5 16 I D x 5 8 O...

Page 6: ...instructions in this operator s manual to make the job safe and easy You will need the following tools to assemble the snow thrower Attaching the Handle Assembly Hardware A and E Lay loose parts out o...

Page 7: ...d the handle assembly up to the bottom of the snow thrower frame and thread the hex bolt into the lower hole in snow thrower frame Do not tighten at this time See Figure 8 Figure 8 10 Repeat process o...

Page 8: ...he ferrule up or down the shift rod and align with the lower hole on the wider side of the shift lever assembly behind the handle panel See Figure 11 Model 614 644 664 Thread the ferrule onto the shif...

Page 9: ...ssembly facing the front of the unit 2 Place chute flange keepers beneath lip of chute assembly flat side down 3 Insert hex bolt up through chute flange keeper and chute assembly as shown in Figure 14...

Page 10: ...u can depress the auger drive clutch grip against the left handle completely 3 If necessary loosen the hex jam nut and thread the cable in for less slack or out for more slack as necessary Refer to Fi...

Page 11: ...igure 22 for Models 642 and 662 See Figure 23 for Model 614 644 664 The shift lever is located in the center of the handle panel The shift lever may be moved into one of six positions Run engine with...

Page 12: ...on end of the spark plug wire inside the boot is fastened securely over the metal tip on the spark plug See Figure 24 2 Make certain the fuel cutoff valve is in the OPEN vertical position See Figure...

Page 13: ...on page 11 Be certain it snaps into place Do not turn key 3 Rotate choke knob to FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL 4 Push primer butt...

Page 14: ...y adjustments while engine is running ADJUSTING CHUTE You can control the distance that snow is thrown by adjusting the angle of the chute assembly The sharper the angle the shorter the distance snow...

Page 15: ...up or down the shift rod and align it with the hole closest to the shift knob on the narrow side of the shift lever assembly behind the handle panel NOTE Make certain to check for correct adjustment...

Page 16: ...e old sealant and apply Loctite 5699 or equivalent IMPORTANT Do not overfill the gear case Damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure SECTION...

Page 17: ...en the bolt and auger pulley See Figure 32 8 Lift the rear auger belt from the auger pulley and slip belt between the support bracket and the auger pulley See Figure 31 Repeat this step for front auge...

Page 18: ...ssembly three from each side Remove the friction wheel rubber from between the friction wheel plate 9 Reassemble new friction wheel rubber to the friction wheel assembly tightening the six screws in r...

Page 19: ...or adjusted by an authorized service dealer Loss of power Spark plug wire loose Gas cap vent hole plugged Exhaust port plugged Connect and tighten spark plug wire Remove ice and snow from cap Be certa...

Page 20: ...20 SECTION 13 ILLUSTRATED PARTS HOUSING ASSEMBLY...

Page 21: ...5 684 0065 Impeller Assembly 1 6 605 5188 Spiral 24 R H 1 605 5192 Spiral 26 R H 1 605 5248 Spiral 30 R H 1 7 605 5189 Spiral 24 L H 1 605 5193 Spiral 26 L H 1 605 5249 Spiral 30 L H 1 8 705 5226 Rei...

Page 22: ...22 HANDLE ASSEMBLY...

Page 23: ...er Pin 5 16 Dia 3 27 732 0193 Comp Spring 38 ID x 88 Lg 1 28 736 0105 Bell Wash 400 ID x 88 OD x 06 1 Model 642 662 Model 614 644 664 29 736 0119 L Wash 5 16 ID 9 31 736 0264 Flat Washer 34 ID x 63 OD...

Page 24: ...24 FRAME ASSEMBLY...

Page 25: ...748 0190 Spacer 1 13 712 0711 Nut Hex 2 38 756 0625 Roller Cable 3 14 714 0126 Key 1 39 784 5590 Frame Shift Bracket 1 15 714 0143 Pin Klick 2 40 784 5638 Cover Frame 1 16 714 0474 Pin Cotter 1 41 784...

Page 26: ...9 Spring 1 13 736 0119 Washer Lock 1 14 736 0242 Washer Bell 1 15 736 0247 Washer Flat 1 Optional Model 614 16 736 0270 Washer Lock 1 17 736 0331 Washer Lock 1 18 736 0505 Washer Flat 1 19 736 0507 Wa...

Page 27: ...4 Belt Cover 1 12 732 0710 Spring 1 13 736 0119 Washer Flat 1 14 736 0242 Washer Bell 1 15 736 0247 Washer Flat 1 16 736 0270 Washer Lock 1 17 736 0331 Washer Bell 1 18 736 0505 Washer Flat 1 19 748 0...

Page 28: ...Department of MTD PRODUCTS INC Transportation charges Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Units exported out of th...

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