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 13

Follow all instructions carefully. Determine that your
house wiring is a three wire grounded system. Ask a
licensed electrician if you are not certain. If your
house wiring system is not a three-wire grounded
system, do not use this electric starter under any
conditions. If your system is grounded and a three-
hole receptacle is not available at the point your
starter will normally be used, one should be
installed by a licensed electrician.
When connecting the power cord, always connect
cord to starter on engine first, then plug the other
end into a three-hole grounded receptacle.

When disconnecting the power cord, always unplug
the end from the three-hole grounded receptacle
first.

1.

Make certain the auger drive and traction drive
clutch grips are in the disengaged (released)
position.

2.

Move throttle control up to FAST position. Insert
ignition key into slot. Refer to Figure 21 on page
11. Be certain it snaps into place. Do not turn
key.

3.

Rotate choke knob to OFF position.

4.

Connect power cord to switch box on engine.
Plug the other end of power cord into a three-
hole, grounded 120 volt AC receptacle.

5.

Push starter button on top of the engine to
crank engine. As you crank the engine, move
choke knob to FULL choke position.

6.

When engine starts, release starter button, and
move choke gradually to OFF. If engine falters,
move choke immediately to FULL and then
gradually to OFF.

7.

Repeat steps 6 and 7 until engine starts. If
engine fails to start, repeat steps 5, 6, and 7
until engine starts.

8.

As engine warms up and begins to operate
evenly, rotate choke knob slowly to OFF
position. If engine falters, return to FULL choke,
then slowly move to OFF position.

Recoil Starter.

1.

Make certain the auger drive and traction drive
clutch grips are in the disengaged (released)
position.

2.

Move throttle control up to FAST position. Insert
ignition key into slot. Refer to Figure 21 on page
11. Be certain it snaps into place. Do not turn
key.

3.

Rotate choke knob to FULL choke position (cold
engine start).
If engine is warm, place choke in OFF position
instead of FULL.

4.

Push primer button two or three times. Refer to
Figure 21 on page 11. If engine is warm, push
primer button once only.

NOTE: 

Always cover vent hole in primer button

when pushing. Additional priming may be necessary
for first start if temperature is below 15

o

F.

5.

Grasp starter handle (refer to Figure 21 on page
11) and pull rope out slowly, until it pulls slightly
harder. Let rope rewind slowly.

6.

Pull starter handle rapidly. Do not allow handle
to snap back. Allow it to rewind slowly while
keeping a firm hold on the starter handle.

7.

Repeat steps 6 and 7 until engine starts. If
engine fails to start, repeat steps 5, 6 and 7 until
engine starts.

TO STOP ENGINE

1.

Run engine for a few minutes before stopping to
help dry off any moisture on the engine.

2.

To help prevent possible freeze-up of starter,
proceed as follows.

Electric Starter:

Connect power cord to switch box on engine, then
to 120 volt AC receptacle. With the engine running,
push starter button and spin the starter for several
seconds. The unusual sound made by spinning the
starter will not harm engine or starter. Disconnect
the power cord from receptacle first, and then from
switch box.

Recoil Starter:

With engine running, pull starter rope with a rapid,
continuous full arm stroke three or four times.
Pulling the starter rope will produce a loud clattering
sound, which is not harmful to the engine or starter.

3.

To stop engine, remove the ignition key. Do not
turn key. Disconnect the spark plug wire from
the spark plug to prevent accidental starting
while equipment is unattended.

NOTE: 

 Do not lose ignition key. Keep it in a safe

place. Engine will not start without the ignition key.

4.

Wipe all snow and moisture from the carburetor
cover in the area of the control levers. Also,
move control levers back and forth several
times. Leave throttle control lever in the STOP
or OFF position. Leave choke control in the
FULL choke position.

Summary of Contents for E602E

Page 1: ...ith a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above i...

Page 2: ...ating in reverse 2 PREPARATION Thoroughly inspect the area where the equipment is to be used and remove all door mats sleds boards wires and other foreign objects Disengage all clutches and shift into...

Page 3: ...sengage power to collector impeller when transporting or not in use Use only attachments and accessories approved by the manufacturer of snow thrower such as wheel weights counter weights cabs etc Nev...

Page 4: ...ar frame below the engine The model plate will look like Figure 2 Figure 2 SECTION 3 CALLING CUSTOMER SUPPORT If you are having difficulty assembling this product or if you have any question regarding...

Page 5: ...igned so that the bolts will shear Two replace ment shear bolts and nuts are provided for your convenience Store in a safe place until needed E ATTACHING THE CLUTCH GRIPS Flat Washers 5 16 I D x 5 8 O...

Page 6: ...instructions in this operator s manual to make the job safe and easy You will need the following tools to assemble the snow thrower Attaching the Handle Assembly Hardware A and E Lay loose parts out o...

Page 7: ...d the handle assembly up to the bottom of the snow thrower frame and thread the hex bolt into the lower hole in snow thrower frame Do not tighten at this time See Figure 8 Figure 8 10 Repeat process o...

Page 8: ...he ferrule up or down the shift rod and align with the lower hole on the wider side of the shift lever assembly behind the handle panel See Figure 11 Model 614 644 664 Thread the ferrule onto the shif...

Page 9: ...ssembly facing the front of the unit 2 Place chute flange keepers beneath lip of chute assembly flat side down 3 Insert hex bolt up through chute flange keeper and chute assembly as shown in Figure 14...

Page 10: ...u can depress the auger drive clutch grip against the left handle completely 3 If necessary loosen the hex jam nut and thread the cable in for less slack or out for more slack as necessary Refer to Fi...

Page 11: ...igure 22 for Models 642 and 662 See Figure 23 for Model 614 644 664 The shift lever is located in the center of the handle panel The shift lever may be moved into one of six positions Run engine with...

Page 12: ...on end of the spark plug wire inside the boot is fastened securely over the metal tip on the spark plug See Figure 24 2 Make certain the fuel cutoff valve is in the OPEN vertical position See Figure...

Page 13: ...on page 11 Be certain it snaps into place Do not turn key 3 Rotate choke knob to FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL 4 Push primer butt...

Page 14: ...y adjustments while engine is running ADJUSTING CHUTE You can control the distance that snow is thrown by adjusting the angle of the chute assembly The sharper the angle the shorter the distance snow...

Page 15: ...up or down the shift rod and align it with the hole closest to the shift knob on the narrow side of the shift lever assembly behind the handle panel NOTE Make certain to check for correct adjustment...

Page 16: ...e old sealant and apply Loctite 5699 or equivalent IMPORTANT Do not overfill the gear case Damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure SECTION...

Page 17: ...en the bolt and auger pulley See Figure 32 8 Lift the rear auger belt from the auger pulley and slip belt between the support bracket and the auger pulley See Figure 31 Repeat this step for front auge...

Page 18: ...ssembly three from each side Remove the friction wheel rubber from between the friction wheel plate 9 Reassemble new friction wheel rubber to the friction wheel assembly tightening the six screws in r...

Page 19: ...or adjusted by an authorized service dealer Loss of power Spark plug wire loose Gas cap vent hole plugged Exhaust port plugged Connect and tighten spark plug wire Remove ice and snow from cap Be certa...

Page 20: ...20 SECTION 13 ILLUSTRATED PARTS HOUSING ASSEMBLY...

Page 21: ...5 684 0065 Impeller Assembly 1 6 605 5188 Spiral 24 R H 1 605 5192 Spiral 26 R H 1 605 5248 Spiral 30 R H 1 7 605 5189 Spiral 24 L H 1 605 5193 Spiral 26 L H 1 605 5249 Spiral 30 L H 1 8 705 5226 Rei...

Page 22: ...22 HANDLE ASSEMBLY...

Page 23: ...er Pin 5 16 Dia 3 27 732 0193 Comp Spring 38 ID x 88 Lg 1 28 736 0105 Bell Wash 400 ID x 88 OD x 06 1 Model 642 662 Model 614 644 664 29 736 0119 L Wash 5 16 ID 9 31 736 0264 Flat Washer 34 ID x 63 OD...

Page 24: ...24 FRAME ASSEMBLY...

Page 25: ...748 0190 Spacer 1 13 712 0711 Nut Hex 2 38 756 0625 Roller Cable 3 14 714 0126 Key 1 39 784 5590 Frame Shift Bracket 1 15 714 0143 Pin Klick 2 40 784 5638 Cover Frame 1 16 714 0474 Pin Cotter 1 41 784...

Page 26: ...9 Spring 1 13 736 0119 Washer Lock 1 14 736 0242 Washer Bell 1 15 736 0247 Washer Flat 1 Optional Model 614 16 736 0270 Washer Lock 1 17 736 0331 Washer Lock 1 18 736 0505 Washer Flat 1 19 736 0507 Wa...

Page 27: ...4 Belt Cover 1 12 732 0710 Spring 1 13 736 0119 Washer Flat 1 14 736 0242 Washer Bell 1 15 736 0247 Washer Flat 1 16 736 0270 Washer Lock 1 17 736 0331 Washer Bell 1 18 736 0505 Washer Flat 1 19 748 0...

Page 28: ...Department of MTD PRODUCTS INC Transportation charges Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Units exported out of th...

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