Chapter 1 General
6. Piping Diagrams
*4LHA Series
11. Service Data
• 4LHA-STE/STZE/STP/STZP
Ajustmen
t o
f injectio
n quantit
y
Rack position
(mm)
Pump speed
(rpm)
Calibration data
(Manufacturer STD)
Remarks
Ajustmen
t o
f injectio
n quantit
y
Rack position
(mm)
Pump speed
(rpm)
Average inject,
qty. (mm7st)
Max. variation
between cyls. (%)
Remarks
Ajustmen
t o
f injectio
n quantit
y
©
(0)
200
120±30
BCS cancel
Ajustmen
t o
f injectio
n quantit
y
(D
(2.0).
600
63±3.5
BCS works
Ajustmen
t o
f injectio
n quantit
y
(D
(-2)
1000
135±3
Inverted angleich
Ajustmen
t o
f injectio
n quantit
y
©
- 2 . 5 ± 0 . 2
1650
130±2
±3
Max. (fuel stop) rating
Ajustmen
t o
f injectio
n quantit
y
(4.1)
375
9 ± 3
±1.5
Low idle
Ajustmen
t o
f injectio
n quantit
y
®
(5.4)
1850
8~15
Max. idle
Ajustmen
t o
f injectio
n quantit
y
®
(2.4)
1300
(Expected 13.5)
Measuring point
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Nozzle, nozzle holder assy.
D19175-53200(CL)
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Nozzle
5 - ^ 0 . 3 5 (YDLLA140P355KO)
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Nozzle holder
For 4LHA-STE
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Nozzle opening press.
270~280kgf/cm
2
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Transfer pump press.
4.6kgf/cm
2
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Injection pipe
?
5 6.35X^2X475mm
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Test fuel oil
Diesel fuel oil JIS No.2
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Fuel temp
40°C
• Direction of rotation : Clockwise (viewed from driving side)
• Injection order: 1-3-4-2-1 (Not from driving side)
> 4LHA-DTE/DTZE/DTP/DTZP
Ajustmen
t of
injectio
n quantit
y
Rack position
(mm)
Pump speed
(rpm)
Calibration data
(Manufacturer STD)
Ajustmen
t of
injectio
n quantit
y
Rack position
(mm)
Pump speed
(rpm)
Average inject,
qty. (mmVst)
Max. variation
between cyls. (%)
Remarks
Ajustmen
t of
injectio
n quantit
y
©
(0)
200
120±30
BCS cancel
Ajustmen
t of
injectio
n quantit
y
©
(2.0)
600
77±3.5
BCS works
Ajustmen
t of
injectio
n quantit
y
©
(0)
1000
115±3
Inverted angleich
Ajustmen
t of
injectio
n quantit
y
©
—1.0±0.2
1650
108±2
±3
Max. (fuel stop) rating
Ajustmen
t of
injectio
n quantit
y
©
(5.0)
375
9 ± 3
±15
Low idle
Ajustmen
t of
injectio
n quantit
y
®
(6.0)
1850
8~15
Max. idle
Ajustmen
t of
injectio
n quantit
y
®
(-0.5)
1300
(Expected 115)
Measuring point
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Nozzle, nozzle holder assy.
Dl 9173-53200
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Nozzle
5-0.32 (YDLLA140 P325KO)
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Nozzle holder
ForTN100
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Nozle opening press.
240~250kgf/cm
2
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Transfer pump press.
4.6kgf/cm
2
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Injection pipe
^ 6 . 3 5 X ^ 2 X 4 7 5 m m
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Test fuel oil
Diesel fuel oil JIS No.2
Tes
t condition
s fo
r
adjustmen
t inj
. pum
p
Fuel temp.
40°C
• Direction of rotation : Clockwise (viewed from driving side)
• Injection order: 1-3-4-2-1 (Not from driving side)
- 4
E - 2
E
0
2
4
6
8
10
12
CO
O
CL
o
<
-E loo
St f
iress 0.2Mpa (2kgf/cm
2
) or mor
f u l l m r \ f i u h a n D ^ C / - « o n ^ n l r w H
3 -
/
(E
i
3 -
\
(E
_
J
- -
f
/ -
-
- -
'©
-
-
\
'd
\
v
>- Pull
ac
f w h o
IB DS
WC
rk«
ac
IB DS
WC
rk«
f.
\
I)
r
r
3.75
4 _
E
5 £
6 t
8 UJ
E
E
co
O
a.
cr
BOOST-PRESS, (kgf/cm
2
)
2 4 6 8 10 12 14 16 18
PUMP SPEED X 10
2
(rpm)
20
-6
-4
E -2
E.
Z
0
O
i— 2
4
6
8
10
12
CO
O
a.
o
<
1 1 1 1 1 1 1 1 1 1 1 1 1
- t
JOOSI press, u.^mpd ^Kgi/cnr-; or nu re
v
I l i l l l i l l
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/
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Ull
rac
KM
nen e
1
(Jb
ca nee 'iec
\
®
1
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\
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f '
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tø
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t
©
V
t
\
V
F Ull rac kw he
n Rr.fi WC
rkc
•d
\
\
f
Ull rac kw he
WC
rkc
K
D-
D-
1
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:
i
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--
1
-•
--
1
i
E
5 E,
6 t
_ i
7 I—
I
CD
8
UJ
E
E
8
DC
-4
-2
0
o
-4
-2
0
o
-4
-2
0
o
-4
-2
0
o
0 f
(0.15)
0.4 0 . 8 \
0.2
1.2
\ (0.85)
BOOST-PRESS, (kgf/cm
2
)
2 4 6 8 10 12 14 16 18 20
PUMP SPEED X 10
2
(rpm)
3-2-54
Summary of Contents for 4LHA-DTP
Page 79: ...Y00R4782 2 Fig fc GEAR HOUSING REFER TO F i g l REFER TO F i g 2 8 2 9 7 EFER TO Fi g 5 ...
Page 81: ...Y00R4782 FLYWHEEL HOUSING 4LHA STZE P 4LHA DTZE P 4LHA HTZE P 13 1 4 ...
Page 87: ...Y00R4782 LUB OIL S U M P 9 7 7 7 7 o 1 01 21 2 N 4LHA HTE P 4LHA HTZE P OPTIONAL 12 ...
Page 89: ...Y0OR4782 OIL SEAL HOUSING REFER TO Fig 1 ...
Page 101: ...Y00R4782 Fig j 2 RåV Tfc JI K S U C T I O N M A N I F O L D ...
Page 107: ...Y00R4782 Fig CAMSHAFT DRIVING GEAR ...
Page 109: ...Y00R4782 Fig 1 C e 4LHA ST Z E P I O TURBOCHARGER 4LHA ST Z E P REFER TO F i g 1 3 ...
Page 111: ...Y00R4782 r 1 ft t y 4LHA DT Z E P F i g l O TURBOCHARGER 4LHA DT Z E P REFER TO F i g 1 3 ...
Page 113: ...Y00R4782 1 7 fcf 4LHA HT Z E P Fig I I T U R B O C H A R G E R 4LHA HT Z E P ...
Page 115: ...Y00R4782 Fig 18 ftiB M I X I N G E L B O W E X H A U S T B E N D 5 ...
Page 117: ...Y00R4782 Fig 18 1 5 E W K M I X I N G E L B O W E X H A U S T B E N D 5 ...
Page 121: ...Y00R4782 Fig I W AIR COOLER 4 L H A H T E P 4 L H A H T Z E P REFER TO F i g 24 ...
Page 127: ...Y00R4782 F i g t C LUB OIL COOLER REFER TO F i g 1 9 FLYWHEEL SIDE ...
Page 131: ...Y00R4782 Fig 24 LUB OIL SYSTEM REFER TO Fi g 2 4LHA STZE P 4LHA DTZE P REFER TO Fi g 6 ...
Page 135: ...Y00R4782 Fig C O LUB OIL PIPE TURBOCHARGER REFER TO F i g 1 5 1 6 1 7 ...
Page 137: ...Y00R4782 Fig 27 MMM V LUB OIL PIPE COOLER REFER TO F i g 22 a 7 f O U T L O STRAINER OUT ...
Page 139: ...Y00R4782 Q Q m y7 m 4LHA ST DT Z E P Fi g O C S W P U M P 4LHA ST DT Z E P ...
Page 141: ...Y00R4782 OQ ymxy 4LHA HT Z E P Fi g fc 57 C S W P U M P 4LHA HT Z E P ...
Page 143: ...Y00R4782 Fig COOLING FRESH W A T E R P U M P REFER TO F i g 62 ...
Page 145: ...Y00R4782 Fig 31 mo z 4LHA ST DT Z E P C F W COOLER 4LHA ST DT Z E P 5 f fc f ui FLYWHEEL SIDE ...
Page 149: ...Y00R4782 Q Q mMW 4LHA STE DTE P Fi g O O C S W PIPE 4LHA STE DTE P REFER TO F i g 3 1 ...
Page 155: ...Y00R4782 g g nm uy m 4LHA HT Z E P C S W PIPE 4LHA HT Z E P REFER TO F i g 32 11 12 SIED PART ...
Page 157: ...Y00R4782 Fig o e nmiuy 4LHA ST DT Z E P O D C F W PI PE 4LHA ST DT Z E P ...
Page 159: ...Y00R4782 Fig Q 7 JMP W7 I 4LHA HT Z E P O f C F W PIPE 4LHA HT Z E P REFER TO F i g 2 3 ...
Page 161: ...Y00R4782 Fi g Q O C S W STRAINER OPTIONAL c s w PUMP KINGSTON C O C K ...
Page 167: ...Y00R4782 4 1 mmxyy 4LHA ST DT Z E P I FUEL INJECTION P U M P 4LHA ST DT Z E P ...
Page 173: ...Y00R4782 ...
Page 175: ...Y00R4782 ...
Page 177: ...Y00R4782 43 M t GOVERNOR ...
Page 179: ...Y00R4782 Å A JWD f Ktfxr Fig F U E L F E E D P U M P REFER TO Fig 41 ...
Page 187: ...Y00R4782 Fig A O rø W7 4LHA ST DT Z E P H O FUEL PIPE 4LHA ST DT Z E P ...
Page 189: ...Y00R4782 Fig A Q miUy 4LHA ST DT Z E P f O FUEL PI PE 4LHA ST DT Z E P ...
Page 193: ...Y00R4782 Fig C n B7 f 4LHA ST DT Z E P U U FUEL STRAINER 4LHA ST DT Z E P ...
Page 195: ...Y00R4782 Fig K 1 TO7 i 4LHA HT Z E P w I FUEL STRAINER 4LHA HT Z E P REFER TO F i g 12 ...
Page 197: ...Y00R4782 Fig 52 OIL WATER SEPARATER OPTIONAL 19 mv t 9 14 F R O M FUEL TANK ...
Page 203: ...Y00R4782 F i g O O P O W E R STEERING P U M P C F W P U M P ...
Page 205: ...Y00R4782 Fig UU P O W E R S T E E R I N G C O O L E R T A N K 1 6 ...
Page 207: ...Y00R4782 57 ATFA f Fig O I ATF PIPE REFER TO F i g 5 6 FER TO F i g 5 5 ...
Page 211: ...Y00R4782 Fifl W O STARTING MOTOR REFER TO F i g 3 ...
Page 213: ...Y00R4782 GENERATOR REFER TO Fig 2 ...
Page 215: ...Y00R4782 Fig D I GENERATOR OPTIONAL REFER TO F i g 30 REFER TO F i g 60 ...
Page 221: ...Y00R4782 Fl g O O SENSOR MOUNT ...
Page 223: ...Y00R4782 H E A T E R P L U G O P T I O N A L 4 L H A H T E P 4 L H A H T Z E P ...
Page 225: ...Y00R4782 Fig OO I N S T R U M E N T P A N E L B T Y P E O P T I O N A L ...
Page 227: ...Y00R4782 Fig NSTRUMENT PANEL C TYPE OPTIONAL ...
Page 229: ...Y00R4782 66 Fig OO I N S T R U M E N T P A N E L C T Y P E O P T I O N A L ...
Page 231: ...Y00R4782 Fig 67 4 0 INSTRUMENT PANEL D TYPE OPTIONAL ...
Page 233: ...Y00R4782 Fig 67 N S T R U M E N T P A N E L D T Y P E O P T I O N A L ...
Page 235: ...Y00R4782 Fig 6 8 T O O L ...
Page 237: ...Y00R4782 Fig D Ø GASKET SET OPTIONAL 1 A ...
Page 302: ...Example of setup with HSW630A1 Hurth marine gear WATER INLET IS M l o 3 0 WATER INLET 2 3 ...
Page 303: ...Chapter 1 General 5 Dimensions i4LHA Series 4LHA STZE STZP 9 96 XVW 9 06 um 1 18 ...
Page 305: ...Chapter 1 General 5 Dimensions 4LHA Series 4LHA DTZE DTZP 9 96 XVW g oe nm 1 20 ...
Page 307: ...Chapter 1 General 5 Dimensions i4LHA Series 4LHA HTZE HTZP g 96 xvw S06NIW 1 22 ...
Page 317: ...Chapter 1 General 7 Electrical Diagrams m4LHA Series 4LHA STZE 1 30 ...
Page 318: ...Chapter 1 General 7 Electrical Diagrams 4LHA Series 4LHA DTZE 1 32 ...
Page 319: ...Chapter 1 General 7 Electrical Diagrams 4LHA Series 4LHA HTE HTZE Eng stop solenoid 1 33 ...
Page 473: ...Chapter 3 Fuel Injection Equipment 9 Tools 4LHA Serie t 3 2 51 ...
Page 507: ...Chapter 5 Lubrication System 1 Lubrication System 4LHA Serie 1 1 Construction ...
Page 519: ...Chapter 6 Cooling Water System 1 Cooling Water System 4LHA Series Cylinder block ...