
3 - 12
CHK
ADJ
ADJUSTING THE VALVE CLEARANCE
c. Round off the original valve pad num-
ber according to the following table.
EXAMPLE:
Original valve pad number = 148 (thickness
= 1.48 mm)
Rounded value = 150
d. Locate the rounded number of the
original valve pad and the measured
valve clearance in the valve pad
selection table. The point where the
column and row intersect is the new
valve pad number.
NOTE:
The new valve pad number is only an
approximation. The valve clearance
must be measured again and the above
steps should be repeated if the measure-
ment is still incorrect.
e. Install the new valve pad
1
and the
valve lifter
2
.
NOTE:
• Lubricate the valve pad with molybde-
num disulfide grease.
• Lubricate the valve lifter with molyb-
denum disulfide oil.
• The valve lifter must turn smoothly
when rotated by hand.
• Install the valve lifter and the valve pad
in the correct place.
f. Install the exhaust and intake cam-
shafts, timing chain and camshaft
caps.
NOTE:
• Refer to “CAMSHAFTS” in chapter 4.
• Lubricate the camshaft lobes and cam-
shaft journals.
• First, install the exhaust camshaft.
• Align the camshaft marks with the
camshaft cap marks.
• Turn the crankshaft counterclockwise
several full turns to seat the parts.
Last digit
Rounded value
0 or 2
0
5
5
8
10
T
R
.
.
Camshaft cap bolt
10 Nm (1.0 m • kg)
Summary of Contents for YZF-R1 1998
Page 1: ...SERVICEMANUAL YZF R1 4XV1 AE1 98 ...
Page 7: ...GEN INFO 1 ...
Page 9: ...GEN INFO ...
Page 18: ...SPEC 2 ...
Page 20: ...SPEC ...
Page 41: ...2 21 SPEC Crankcase tightening sequence TIGHTENING TORQUES ...
Page 46: ...2 26 SPEC 1 Exhaust camshaft 2 Intake camshaft 3 Oil filter OIL FLOW DIAGRAMS ...
Page 47: ...2 27 SPEC 1 Cylinder head 2 Crankshaft OIL FLOW DIAGRAMS ...
Page 48: ...2 28 SPEC 1 Main axle 2 Oil delivery pipe 3 Drive axle OIL FLOW DIAGRAMS ...
Page 50: ...2 30 SPEC 1 Thermostat housing 2 Water pump 3 Radiator 4 Radiator fan OIL FLOW DIAGRAMS ...
Page 51: ...2 31 SPEC 1 Radiator cap 2 Thermostat 3 Thermostat housing 4 Water pump OIL FLOW DIAGRAMS ...
Page 52: ...2 32 SPEC 1 Radiator 2 Thermo switch 3 Temperature sender OIL FLOW DIAGRAMS ...
Page 64: ...2 44 SPEC ...
Page 65: ...CHK ADJ 3 ...
Page 134: ...ENG 4 ...
Page 224: ...4 88 ENG ...
Page 225: ...COOL 5 ...
Page 227: ...COOL ...
Page 245: ...5 18 COOL ...
Page 246: ...CARB 6 ...
Page 248: ...CARB ...
Page 264: ...6 16 CARB ...
Page 265: ...CHAS 7 ...
Page 344: ...ELEC 8 ...
Page 408: ...8 62 ELEC ...
Page 409: ...TRBL SHTG 9 ...
Page 417: ...9 6 TRBL SHTG ...