
ENG
CHAPTER 4.
OVERHAULING THE ENGINE
ENGINE
.........................................................................................................4-1
INSTALLING THE ENGINE ...................................................................4-7
CAMSHAFTS
.................................................................................................4-8
REMOVING THE CAMSHAFTS ..........................................................4-11
CHECKING THE CAMSHAFTS ...........................................................4-12
CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS,
AND TIMING CHAIN GUIDES ........................................................4-13
CHECKING THE TIMING CHAIN TENSIONER ..................................4-14
INSTALLING THE CAMSHAFTS ........................................................4-15
CYLINDER HEAD
........................................................................................4-18
REMOVING THE CYLINDER HEAD ....................................................4-19
CHECKING THE CYLINDER HEAD .....................................................4-19
INSTALLING THE CYLINDER HEAD ..................................................4-20
VALVES AND VALVE SPRINGS
................................................................4-21
REMOVING THE VALVES ..................................................................4-23
CHECKING THE VALVES AND VALVE GUIDES ...............................4-24
CHECKING THE VALVE SEATS .........................................................4-26
CHECKING THE VALVE SPRINGS .....................................................4-28
CHECKING THE VALVE LIFTERS .......................................................4-29
INSTALLING THE VALVES .................................................................4-29
GENERATOR
...............................................................................................4-32
REMOVING THE GENERATOR ..........................................................4-33
INSTALLING THE GENERATOR ........................................................4-33
PICKUP COIL
...............................................................................................4-35
REMOVING THE PICKUP COIL ROTOR .............................................4-37
INSTALLING THE PICKUP COIL ROTOR ...........................................4-37
CLUTCH
.......................................................................................................4-39
REMOVING THE CLUTCH ..................................................................4-43
CHECKING THE FRICTION PLATES ..................................................4-43
CHECKING THE CLUTCH PLATES .....................................................4-44
CHECKING THE CLUTCH SPRING PLATE ........................................4-44
CHECKING THE CLUTCH HOUSING .................................................4-44
CHECKING THE CLUTCH BOSS ........................................................4-45
CHECKING THE PRESSURE PLATE ..................................................4-45
CHECKING THE PULL LEVER SHAFT AND PULL ROD ....................4-45
CHECKING THE STARTER CLUTCH ..................................................4-45
INSTALLING THE CLUTCH ................................................................4-46
Summary of Contents for YZF-R1 1998
Page 1: ...SERVICEMANUAL YZF R1 4XV1 AE1 98 ...
Page 7: ...GEN INFO 1 ...
Page 9: ...GEN INFO ...
Page 18: ...SPEC 2 ...
Page 20: ...SPEC ...
Page 41: ...2 21 SPEC Crankcase tightening sequence TIGHTENING TORQUES ...
Page 46: ...2 26 SPEC 1 Exhaust camshaft 2 Intake camshaft 3 Oil filter OIL FLOW DIAGRAMS ...
Page 47: ...2 27 SPEC 1 Cylinder head 2 Crankshaft OIL FLOW DIAGRAMS ...
Page 48: ...2 28 SPEC 1 Main axle 2 Oil delivery pipe 3 Drive axle OIL FLOW DIAGRAMS ...
Page 50: ...2 30 SPEC 1 Thermostat housing 2 Water pump 3 Radiator 4 Radiator fan OIL FLOW DIAGRAMS ...
Page 51: ...2 31 SPEC 1 Radiator cap 2 Thermostat 3 Thermostat housing 4 Water pump OIL FLOW DIAGRAMS ...
Page 52: ...2 32 SPEC 1 Radiator 2 Thermo switch 3 Temperature sender OIL FLOW DIAGRAMS ...
Page 64: ...2 44 SPEC ...
Page 65: ...CHK ADJ 3 ...
Page 134: ...ENG 4 ...
Page 224: ...4 88 ENG ...
Page 225: ...COOL 5 ...
Page 227: ...COOL ...
Page 245: ...5 18 COOL ...
Page 246: ...CARB 6 ...
Page 248: ...CARB ...
Page 264: ...6 16 CARB ...
Page 265: ...CHAS 7 ...
Page 344: ...ELEC 8 ...
Page 408: ...8 62 ELEC ...
Page 409: ...TRBL SHTG 9 ...
Page 417: ...9 6 TRBL SHTG ...