ENG
SHIFT SHAFT
..............................................................................................4-49
CHECKING THE SHIFT SHAFT ...........................................................4-50
CHECKING THE STOPPER LEVER .....................................................4-50
INSTALLING THE SHIFT SHAFT ........................................................4-50
OIL PAN AND OIL PUMP
...........................................................................4-51
REMOVING THE OIL PAN ..................................................................4-54
CHECKING THE OIL PUMP ................................................................4-54
CHECKING THE RELIEF VALVE .........................................................4-55
CHECKING THE OIL DELIVERY PIPE AND OIL PIPE .........................4-55
CHECKING THE OIL STRAINER .........................................................4-55
ASSEMBLING THE OIL PUMP ...........................................................4-55
INSTALLING THE OIL PUMP .............................................................4-56
INSTALLING THE OIL STRAINER ......................................................4-56
INSTALLING THE OIL PAN ................................................................4-56
CRANKCASE
...............................................................................................4-57
DISASSEMBLING THE CRANKCASE ................................................4-60
CHECKING THE CRANKCASE ...........................................................4-61
CHECKING THE BEARINGS AND OIL SEALS ...................................4-61
CHECKING THE SPROCKETS AND CHAINS ....................................4-61
ASSEMBLING THE CRANKCASE ......................................................4-62
CONNECTING RODS AND PISTONS
........................................................4-64
REMOVING THE CONNECTING RODS AND PISTONS ...................4-65
CHECKING THE CYLINDERS AND PISTONS ....................................4-66
CHECKING THE PISTON RINGS ........................................................4-67
CHECKING THE PISTON PINS ...........................................................4-68
CHECKING THE BIG END BEARINGS ...............................................4-69
INSTALLING THE PISTONS AND CONNECTING RODS .................4-71
CRANKSHAFT
.............................................................................................4-74
REMOVING THE CRANKSHAFT ........................................................4-75
CHECKING THE CRANKSHAFT .........................................................4-75
CHECKING THE CRANKSHAFT JOURNAL BEARINGS ...................4-75
INSTALLING THE CRANKSHAFT ......................................................4-78
TRANSMISSION
.........................................................................................4-79
REMOVING THE TRANSMISSION ....................................................4-85
CHECKING THE SHIFT FORKS ..........................................................4-85
CHECKING THE SHIFT DRUM ASSEMBLY ......................................4-86
CHECKING THE TRANSMISSION .....................................................4-86
INSTALLING THE TRANSMISSION ..................................................4-87
Summary of Contents for YZF-R1 1998
Page 1: ...SERVICEMANUAL YZF R1 4XV1 AE1 98 ...
Page 7: ...GEN INFO 1 ...
Page 9: ...GEN INFO ...
Page 18: ...SPEC 2 ...
Page 20: ...SPEC ...
Page 41: ...2 21 SPEC Crankcase tightening sequence TIGHTENING TORQUES ...
Page 46: ...2 26 SPEC 1 Exhaust camshaft 2 Intake camshaft 3 Oil filter OIL FLOW DIAGRAMS ...
Page 47: ...2 27 SPEC 1 Cylinder head 2 Crankshaft OIL FLOW DIAGRAMS ...
Page 48: ...2 28 SPEC 1 Main axle 2 Oil delivery pipe 3 Drive axle OIL FLOW DIAGRAMS ...
Page 50: ...2 30 SPEC 1 Thermostat housing 2 Water pump 3 Radiator 4 Radiator fan OIL FLOW DIAGRAMS ...
Page 51: ...2 31 SPEC 1 Radiator cap 2 Thermostat 3 Thermostat housing 4 Water pump OIL FLOW DIAGRAMS ...
Page 52: ...2 32 SPEC 1 Radiator 2 Thermo switch 3 Temperature sender OIL FLOW DIAGRAMS ...
Page 64: ...2 44 SPEC ...
Page 65: ...CHK ADJ 3 ...
Page 134: ...ENG 4 ...
Page 224: ...4 88 ENG ...
Page 225: ...COOL 5 ...
Page 227: ...COOL ...
Page 245: ...5 18 COOL ...
Page 246: ...CARB 6 ...
Page 248: ...CARB ...
Page 264: ...6 16 CARB ...
Page 265: ...CHAS 7 ...
Page 344: ...ELEC 8 ...
Page 408: ...8 62 ELEC ...
Page 409: ...TRBL SHTG 9 ...
Page 417: ...9 6 TRBL SHTG ...