
4 - 68
ENG
CONNECTING RODS AND PISTONS
3. Measure:
• piston ring end gap
Out of specification
→
Replace the pis-
ton ring.
NOTE:
The oil ring expander spacer’s end gap
cannot be measured. If the oil ring rail’s
gap is excessive, replace all three piston
rings.
Piston ring end gap
Top ring
0.19 ~ 0.31 mm
<Limit>: 0.56 mm
2nd ring
0.30 ~ 0.45 mm
<Limit>: 0.80 mm
Oil ring
0.10 ~ 0.35 mm
EB404421
CHECKING THE PISTON PINS
The following procedure applies to all of
the piston pins.
1. Check:
• piston pin
Blue discoloration/grooves
→
Replace
the piston pin and then check the lubri-
cation system.
2. Measure:
• piston pin outside diameter
a
Out of specification
→
Replace the pis-
ton pin.
Piston pin outside diameter
16.991 ~ 17.000 mm
<Limit>: 16.971 mm
3. Measure:
• piston pin bore diameter (in the piston)
Out of specification
→
Replace the pis-
ton pin.
Piston pin bore diameter
(in the piston)
17.002 ~ 17.013 mm
<Limit>: 17.043 mm
Summary of Contents for YZF-R1 1998
Page 1: ...SERVICEMANUAL YZF R1 4XV1 AE1 98 ...
Page 7: ...GEN INFO 1 ...
Page 9: ...GEN INFO ...
Page 18: ...SPEC 2 ...
Page 20: ...SPEC ...
Page 41: ...2 21 SPEC Crankcase tightening sequence TIGHTENING TORQUES ...
Page 46: ...2 26 SPEC 1 Exhaust camshaft 2 Intake camshaft 3 Oil filter OIL FLOW DIAGRAMS ...
Page 47: ...2 27 SPEC 1 Cylinder head 2 Crankshaft OIL FLOW DIAGRAMS ...
Page 48: ...2 28 SPEC 1 Main axle 2 Oil delivery pipe 3 Drive axle OIL FLOW DIAGRAMS ...
Page 50: ...2 30 SPEC 1 Thermostat housing 2 Water pump 3 Radiator 4 Radiator fan OIL FLOW DIAGRAMS ...
Page 51: ...2 31 SPEC 1 Radiator cap 2 Thermostat 3 Thermostat housing 4 Water pump OIL FLOW DIAGRAMS ...
Page 52: ...2 32 SPEC 1 Radiator 2 Thermo switch 3 Temperature sender OIL FLOW DIAGRAMS ...
Page 64: ...2 44 SPEC ...
Page 65: ...CHK ADJ 3 ...
Page 134: ...ENG 4 ...
Page 224: ...4 88 ENG ...
Page 225: ...COOL 5 ...
Page 227: ...COOL ...
Page 245: ...5 18 COOL ...
Page 246: ...CARB 6 ...
Page 248: ...CARB ...
Page 264: ...6 16 CARB ...
Page 265: ...CHAS 7 ...
Page 344: ...ELEC 8 ...
Page 408: ...8 62 ELEC ...
Page 409: ...TRBL SHTG 9 ...
Page 417: ...9 6 TRBL SHTG ...