Yamaha YTF2 Owner'S/Operator'S Manual Download | Manualshive

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PRE-OPERATION CHECKS

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5-1

JW7

Y-2200

Pre-operation checks should be
made each time you use your utility
vehicle. Get in the habit of perform-
ing the following checks in the same
way so that they become second
nature.

To keep vehicle from moving
while performing pre-operation
checks:

l

Remove main switch key.

l

Apply parking brake.

Death or serious personal injury
can result from failing to comply
with the safety instructions in this
manual.

PRE-OPERATION
CHECKLIST

Before each use check the following:

4

Fuel system

4

Engine oil level

4

Battery

4

Tire condition

4

Steering system

4

Reverse alarm

4

Pedal operation

4

Body and chassis

4

Headlights/Taillights

4

Cargo bed

SEAT

Open the seat for checking and
servicing.

JW7-F8199-22_LIT_19626_16_05.qxd 5/9/13 4:28 PM Page 26

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Summary of Contents for YTF2

Page 1: ...F CAR NY 4 East 30265 000 ELECTRONIC FUEL INJECTION UTILITY VEHICLE YTF2 LIT 19626 71 14 JW7 F8199 22 OWNER S OPERATOR S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ......

Page 3: ... to obtain maximum enjoyment from your new Yamaha If you have any questions about the operation or maintenance of your utility vehicle please consult a Yamaha dealer YAMAHA GOLF CAR COMPANY YTF2 EFI OWNER S OPERATOR S MANUAL 2014 by Yamaha Golf Car Company 1st Edition All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Golf Car Company is expressly prohi...

Page 4: ... be considered a perma nent part of your utility vehicle and should remain with the vehi cle when resold Particularly important information is distinguished in this manual by the following notations This is the safety alert symbol It is used to alert you to potential person al injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a po...

Page 5: ...iii JW7 WARRANTY CONTENTS IMPORTANT LABELS CONTROLS STORAGE SPECIFICATIONS WIRING MAINTENANCE OPERATION PRE OPERATION CHECKS SAFETY INFORMATION 1 2 4 8 9 7 6 5 3 10 ...

Page 6: ...lt and transaxle on gasoline powered vehicles SPECIFIC EXCLUSIONS Specific exclusions from this warranty shall include any parts replaced due to normal wear or routine maintenance including oil and air filter elements tire wear spark plugs starter and clutch drive belts Any charges incurred in transporting a vehicle or charger to and from an authorized Yamaha golf car dealer for service or in perf...

Page 7: ...ee from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in Yamaha Golf Car Company s application for certifica tion The warranty period begins on the date the SORE vehicle is delivered to an ultimate purchaser or first placed into service The warranty period is two years Subject to certain conditions...

Page 8: ...ailures of warranted parts caused by the use of a non exempted add on or modified part WARRANTED PARTS The repair or replacement of any warranted part other wise eligible for warranty coverage may be excluded from such warranty coverage if Yamaha Golf Car Company demonstrates that the SORE vehicle has been abused neglected or improperly maintained and that such abuse neglect or improper maintenanc...

Page 9: ...RUCTION LABELS Read the following labels carefully before operating your utility vehicle and promptly replace any labels which become damaged or removed Death or serious personal injury can result from failing to read and comply with the safety instruction labels Y 1674 9 8 7 11 Y 500c 1 ...

Page 10: ... Ne pas ajouter de carburant pendant que le moteur tourne ou qu il est chaud Ne pas modifier le circuit d alimentation Les révisions doivent être effectuées par le concessionnaire ou par du personnel qualifié OPERATION AT HIGHER SPEEDS OPERATION AT HIGHER SPEEDS COULD CAUSE LOSS OF CONTROL COULD CAUSE LOSS OF CONTROL THAT COULD RESULT IN SEVERE THAT COULD RESULT IN SEVERE INJURY OR DEATH INJURY OR...

Page 11: ...XX MAINTENANCESPECIFICATIONS ENGINEOIL SAE10W30 IGNITIONTIMING 27BTDC SPARKPLUGGAP 028 031 NOOTHERADJUSTMENTSNEEDED The air index of this engine is 3 0 2 4 6 8 10 Most Clean Least Clean Note The lower the Air Index the less Pollution This engine is certified to be emissions compliant for the following use Moderate 125 hours Intermediate 250 hours X Extended 1000 hours Checkowner smanualforfurtherd...

Page 12: ...operator passenger accessories cargo and if applicable trailer tongue weight G V W 1700lbs 771kg Secure load to prevent it from shifting Never load more than 150lbs 68kg tongue weight on the towing bracket Do not tow more than 1000lbs 454kg rolling weight trailer plus cargo Read Owner s Manual before loading towing or pulling objects 7 8 JW7 2 4 IMPORTANT LABELS 1 2 3 4 5 6 7 8 9 10 11 Y 1670a 9 ...

Page 13: ...ERIAL NUMBER The utility vehicle serial number å is identified in the location shown TIP The first three digits of the serial number are for model identification the remaining digits are the unit production number Keep a record of these numbers for reference when ordering parts from a Yamaha dealer The engine serial number is affixed in the location shown Y 852A ç Engine Information Y 1750 JWX 000...

Page 14: ...hicle license Adults must supervise use by minors Check state laws for minimum age requirements l Do not allow more than two occupants per seat This utility vehicle is restricted to two occupants l Never give a ride to a passenger who is unable to put both feet firmly on the floorboard while seated with his or her back against the back rest l Never carry passengers in the cargo bed l Do not operat...

Page 15: ...upants are seated l Always keep both hands on the steering wheel when driving Always go at a speed that is proper for the terrain visibility and operating con ditions and your experience Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when driving the vehicle l Never operate on excessively rough slippery or loose terrain l Use extr...

Page 16: ...poisoning ACCESSORIES AND LOADING Accessories Accessories can affect the handling and control of your vehicle Keep the following in mind when considering an accessory or operating a utility vehicle which has accessories l Choose only accessories designed for your utility vehicle Your Yamaha dealer has a variety of genuine Yamaha accessories Other acces sories may also be available on the market Ho...

Page 17: ...sible and distributed evenly from side to side Be sure cargo is secured so that it cannot move around during operation l Cargo should always be secured in the trailer Make sure cargo in the trailer cannot move around A shifting load can cause an accident l Make sure the load does not inter fere with controls or your ability to see where you are going l Drive more slowly than you would without a lo...

Page 18: ...TENANCE When performing maintenance fol low all safety instructions contained in the manufacturer s operation and service manuals as well as the fol lowing safety procedures l Properly immobilize utility vehicle before beginning any maintenance to avoid any unexpected vehicle movement l Properly block chassis before working underneath utility vehicle to avoid any unexpected vehicle movement l Befo...

Page 19: ...ctions provided by the manufacturer l If new nameplates warnings or instructions are needed contact your Yamaha dealer FUEL HANDLING STORAGE AND BATTERY CHARGING Take the following precautions to ensure maintenance worker safety l Supervise the storage and handling of liquid fuels in accordance with applicable fire and safety requirements to avoid any fires or explosions l Only use battery chargin...

Page 20: ...h 4 Accelerator pedal 5 Steering wheel 6 Fuel gauge hour meter 7 Main headlight switch 8 Drive select lever 9 Seat a Rear body b Rear tire c Battery d Front tire e Front bumper f Headlights g Front body h Fuel tank vent i Fuel cap j E F I fuel pump k Fuel tank l Cargo bed m Tailgate n Trailer hitch receiver bracket o Taillights p Cargo bed release lever Y 2206 18 17 19 20 ...

Page 21: ...ed on The utility vehicle can be driven ON WITH LIGHTS The functions for this position are the same as for the ON position however this position will activate the headlights and taillights ENGINE OIL WARNING LIGHT When the engine oil level falls below an acceptable level this light comes on If the light comes on stop the engine check the engine oil level and add oil as necessary NOTICE Y 1639c E F...

Page 22: ...tative to have the vehicle serviced å Engine oil warning light DRIVE SELECT LEVER The drive select lever is used to shift the utility vehicle into forward or reverse After coming to a complete stop move the lever to the desired position Lever Position Car Movement F FORWARD R REVERSE TIP The reverse alarm will sound when the drive select lever is turned to R ACCELERATOR PEDAL The accelerator pedal...

Page 23: ...pedal The parking brake will automatically release when the accelerator pedal is depressed If the main switch is in the ON position depressing the accelerator may suddenly cause the utility vehicle to move Death or serious personal injury can result from failing to comply with the safety instructions in this manual HEADLIGHT TAILLIGHT ON POSITION Turn the main switch all the way to the right to th...

Page 24: ...er displays the total number of hours the utility vehicle has been run Use the hour meter to deter mine when scheduled maintenance is due å Hour meter HORN SWITCH The horn is located adjacent to the brake pedal and is activated by depressing with your foot Horn switch TIP It is advisable to sound the horn when approaching blind corners CARGO BED å Cargo bed Y 901B B Y 1757 A Y 2203 E F 1 2 A Y 220...

Page 25: ...GO BED To raise pull the cargo bed release lever toward the rear to unlatch the latches The gas springs assist in raising and holding the cargo bed open TIP The gas springs will only open hold the cargo bed when it is empty To lower push down on the box to lower it in the original position Make sure the latches for the cargo bed are securely latched å Cargo bed release lever Gas springs Y 1644 B A...

Page 26: ...in cargo bed l Never tow cargo that is not secured l Reduce speed and allow greater distances for braking Death or serious personal injury can result from failing to comply with the safety instructions in this manual Fall and Thrown Object Hazard l Do not carry passengers in the cargo bed Death or serious personal injury can result from failing to comply with the safety instructions in this manual...

Page 27: ...LS 4 8 JW7 TRAILER HITCH RECEIVER BRACKET This vehicle is equipped with a 5 cm 2 in receiver bracket for a standard trailer hitch Trailer towing equipment can be obtained at a Yamaha dealer å Trailer hitch receiver bracket Y 1647 A ...

Page 28: ...while performing pre operation checks l Remove main switch key l Apply parking brake Death or serious personal injury can result from failing to comply with the safety instructions in this manual PRE OPERATION CHECKLIST Before each use check the following 4 Fuel system 4 Engine oil level 4 Battery 4 Tire condition 4 Steering system 4 Reverse alarm 4 Pedal operation 4 Body and chassis 4 Headlights ...

Page 29: ...d keep away from sparks flames or other sources of ignition Refuel in a well ventilated area 2 Take care not to spill gasoline If gasoline spills wipe it up immediately with dry rags Always dispose of gasoline soaked rags properly 3 Tighten the filler cap securely after refueling Gasoline is poisonous and can cause injury or death If you swallow gasoline inhale a lot of gasoline vapor or get gasol...

Page 30: ...ugh the oil filler hole until the oil level is between the MIN and MAX marks å Oil filler hole Engine damage can result l Use care not to fill past the MAX dipstick mark and be sure no foreign material enters the crankcase l Use care not to get oil on the starter belt TIP The distance between the dipstick marks represents approx 1 2 L 1 2 US qt of oil TIP Recommended engine oil classification API ...

Page 31: ...sion Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Ventilate when charg ing or using in enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN TIRE CONDITION Tire Air Pressure Check the tire air pressure before operating the utility vehicle Tire pressure Front 140 160 k...

Page 32: ...essive free play or hear rattling sounds which may indicate loose steering components consult a Yamaha dealer REVERSE ALARM Check the reverse alarm by moving the drive select lever to R for reverse The alarm should sound PEDAL OPERATION Check the following pedal controls for proper operation If a pedal does not work properly consult a Yamaha dealer Accelerator Pedal With the main switch in the OFF...

Page 33: ... place with a positive click and releases when the accelerator pedal is pressed ç Parking brake pedal TIP Release the parking brake by depressing the accelerator pedal BODY AND CHASSIS Before each use visually inspect the utility vehicle body and chassis for damage and or missing parts CARGO BED Make sure cargo bed is lowered completely and is latched in the down position Make sure both tailgate l...

Page 34: ...taillights are operational Never operate the utility vehicle at night or during inclement weather without properly working headlights taillights Death or serious personal injury can result from failing to comply with the safety instructions in this manual Horn Switch Make sure the horn operates correctly å Horn switch ...

Page 35: ...urn the main switch to ON Do not depress the accelerator pedal when turning on the main switch or the vehicle may start moving unexpectedly Death or serious personal injury can result from failing to comply with the safety instructions in this manual 3 Check that your path is clear in the direction you plan to go and slowly depress the accelerator pedal The vehicle will start to move Accelerator p...

Page 36: ...smission dam age can result LOADING Cargo or a trailer can change the stability and handling of a vehicle You must use common sense and good judgment when carrying cargo or towing a trailer Keep the following points in mind l Never exceed the weight limits shown An overloaded vehicle can be unstable NOTICE Y 65c A B MAXIMUM LOADING LIMIT l Vehicle Rated Capacity 590 kg 1300 lb l Maximum Cargo Bed ...

Page 37: ...ch height Adjust the load in the trailer if neces sary to reduce the weight on hitch If you are carrying cargo and towing a trailer include the tongue weight in the maximum vehicle load limit l Load cargo in the cargo bed as close to the center of the vehicle as possible to avoid tipping the vehicle l Cargo should be as far forward in the bed as possible and distributed evenly from side to side Be...

Page 38: ...S CS 5 2 Check for looseness and corrosion of battery CS CS CS CS CS CS 5 4 terminals and hold downs Check brake pedal free play CS CA CA CA CA CA 7 12 and adjust if necessary Check steering operation CS CS CS CS CS 5 5 Check tire pressure tread CS CA CA CA CA CA 5 4 depth tire surface for damage Check body and chassis for CS CS CS CS CS CS 5 6 damage Check tightness of all bolts CS CS CS CS CS CS...

Page 39: ...t tightness CS CS CS front wheel bearing play Check transaxle oil level and inspect for leakage CS CS CS 7 10 Check operation and adjust CA CA CA pedal stop if necessary EVERY 2 YEARS Check brushes for wear and CS S commutator for dirt EVERY 4 YEARS Replace fuel filter and R fuel hoses Check tightness of cylinder CA head Adjust valves CS R Inspect brake shoes and adjust or replace if necessary Ite...

Page 40: ...NAL VEHICLES AND ENGINES The abbreviations conform to the latest version of the SAE s recom mended practice document J1930 Diagnostic Acronyms Terms and Definitions For Electrical Electronic System It is recommended that these items be serviced by a Yamaha dealer or other qualified mechanic TROUBLESHOOTING If the vehicle s engine won t start use the following chart Cause Remedy Fuel System No fuel...

Page 41: ...y can result from failing to comply with the safety instructions in this manual å Spark plug Spark plug cap 1 Check for discoloration and remove carbon deposits with a spark plug cleaner or wire brush The normal electrode color will be tan 2 Check the spark plug type and check the spark plug gap with a feeler gauge Standard spark plug BPR2ES BPR4ES Spark plug gap 0 7 0 8 mm 0 028 0 031 in å Gap 3 ...

Page 42: ...he oil drain plug and let the oil drain completely TIP Dispose of used oil in an environmentally safe way such as taking oil to an oil collection station 4 Install the drain plug along with a new drain plug gasket finger tight before tightening to the following torque Drain plug torque 31 Nm 3 1 m kg 23 ft lb 5 Add the correct quantity of oil through the oil filler hole TIP Recommended engine oil ...

Page 43: ...replacing engine oil check for oil leaks around the drain plug If oil leaks are found consult a Yamaha dealer Air Filter To remove the air filter elements 1 Unlatch the air filter cover clips and remove cover å Air filter cover clips Air filter cover 2 Lift the air filter and pre filter out of the air filter case ç Air filter Pre filter Be careful not to drop anything into the air inlet Serious en...

Page 44: ...he elements reverse the above steps The pre filter has a notch on one side It will only fit in the case one way Serious engine damage can result from an improperly posi tioned filter Drive Belt To remove the drive belt 1 Set the drive select lever halfway between forward and reverse 2 Pull up on the drive belt and push it outward over the edge of the secondary sheave 3 Turn the secondary sheave cl...

Page 45: ...cle normally does not require the addition of water If the battery loses its charge have an experienced mechanic charge it Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable o...

Page 46: ...re vent accidental short circuiting and electrical system damage 1 Locate the in line fuse holder on the main wire harness adjacent to the tow switch 2 Pull fuse holder cover off 3 Pull fuse out inspect and replace if necessary å Fuse holder Fuse Fuse Type 1 DC Outlet Fuse 10A Blade Style 2 Light Fuse 15A Blade Style 3 Fuse 10A Blade Style 4 25 Amp Blade Style MAIN Fuse location off of negative ba...

Page 47: ...be at the top of the oil servicing hole or just beginning to run out of hole Do not allow foreign material to enter transaxle Serious transaxle damage can result 7 If needed add Yamalube Friction Modified Shaft Drive Gear Oil until it is at the top of the plug hole or just beginning to run out of servicing hole TIP The utility vehicle is equipped with an internal wet brake Use of oil other than Ya...

Page 48: ...heel Replacement To remove and install a wheel on your utility vehicle 1 With the wheels blocked to prevent the utility vehicle from moving loosen the wheel nuts 2 Elevate the utility vehicle with a jack and remove the wheel nuts and the wheel 3 Reverse the removal steps when installing the wheel Brake Adjustment The brakes on your utility vehicle are self adjusting Before you operate the vehicle ...

Page 49: ...ake pedal free play by pressing against the pedal with two fingers using light force and measuring the dis tance the pedal travels before resistance is felt 2 Remove the floor mat and service lid from the floor of the utility vehicle Brake pedal free play Å 45 50 mm 1 77 1 96 in 3 If the free play distance needs adjusting loosen the lock nut å under rubber boot and turn the adjusting nut in or out...

Page 50: ...located on the back of the bezel 4 2 Disconnect the wire connectors from the bulb 3 Remove the two screws 5 located on the side of the bulb holder 1 to gain access to the headlight bulb 2 4 Insert a new bulb 2 into the bulb holder 1 and secure with the two bulb holder screws 5 Torque to 3 4 5 Nm 0 3 0 45 m kg 27 40 in lb 5 Reattach the bulb holder 1 to the bezel 4 and torque to 3 4 5 Nm 0 3 0 45 m...

Page 51: ...clock wise will raise the beam 3 Once the correct adjustment has been made tighten the screws 1 to 3 4 5 Nm 0 3 0 45 m kg 27 40 in lb Replacing a Taillight Bulb 1 Disconnect the wire connector from the taillight 2 Pull the rubber seal 1 away from the body while pushing on the back of the taillight 2 3 Remove the seal 1 and the taillight 2 4 Install the rubber seal into the body first 5 Carefully p...

Page 52: ...ey and store key in a safe place FUEL Gasoline and its vapors are highly flammable and explosive To avoid fire or explosions and reduce the risk of injury follow these instructions l Do not smoke when draining fuel and keep away from sparks flames or other sources of ignition l Stop engine and allow it to cool for several minutes before draining fuel l Drain fuel in a well ventilated area l Take c...

Page 53: ... PREPARATION 1 Remove the battery from the utility vehicle and store it in a cool dry place that stays between 0 C 32 F and 30 C 90 F 2 Have the battery recharged every 60 90 days to keep it fully charged The battery must be kept fully charged to avoid damage 3 Batteries like the one supplied with your vehicle normally do not require you to check the water level inside the battery for the one year...

Page 54: ... mm 48 9 in Overall height 356 mm 14 0 in Minimum ground clearance 115 mm 4 5 in Weight Dry weight without battery 383 5 kg 845 lb Performance Factory speed setting 25 0 km h 15 5 mph Maximum speed 25 0 km h 15 5 mph Minimum turning radius 2 8 m 9 2 ft Seating capacity Two occupants per seat Vehicle rated capacity 590 kg 1300 lb Cargo bed capacity 363 kg 800 lb Towing capacity 454 kg 1000 lb Tongu...

Page 55: ... system Splash style positive oil lubrication Engine oil type YAMALUBE 4 cycle oil or 10W30 Engine oil capacity 1 0 L 1000 cc 1 0 US qt Oil change quantity 1 0 L 1000 cc 1 0 US qt TRANSMISSION Items YTF2 EFI UTILITY VEHICLE Transmission Type V belt automatic centrifugal engagement V belt width and outer line length 30 0 x 1010 mm 1 18 x 39 75 in V belt wear limit 27 5 mm 1 08 in Governor Type Oil ...

Page 56: ...ront and rear Dual mechanical drum Type of brake Cable activated drum brake Brake pedal free play linkage adjustment 20 25 mm 0 79 0 99 in Brake cable end play 0 1 0 5 mm 0 004 0 02 in Parking brake Type Foot type parking brake with automatic release Release timing With pedal segment in second notch Bolt heads round parallel to arm 0 0 0 3 mm 0 000 0 001 in Wheel Tire size Front 18 x 8 50 8 00 4 p...

Page 57: ... 28 32 ECU 11 RY FUEL HOUR WARNING GAUGE P B RY RB R R RW P B Br RW Or HORN P Or R B RW Or 1 BW TERMINAL HEAD TAIL LIGHTS C B A D IGNITION COIL IGNITION COIL IGNITION COIL B R B Or OrW HORN SWITCH B B RY RY B B RY RY HEAD LIGHT R H HEAD LIGHT L H RY RY B RY B RY B W B W B RY R B W Or B W R ENG EARTH G B W W B B R BrW WR RW RY RY R R RW RY RY 3 RB 20 RY 29 R B R Br Br WRBW BrW BY R Or RW Br R R VOL...

Page 58: ...I N S W 2 5 A R R Y F U E L C G N D 2 9 1 6 R R B W D C O U T L E T OIL LEVEL GAUGE Y R E T T A B O r W E B B W P 2 0 P G N D 2 F R W G M G E N E R AT O R S TA R T E R A 1 A 2 R W B W G T P S P B S E N S O R A I R T E M P 3 4 P R E S S U R E S E N S O R P U M P B W B W B W W R B W 1 5 A F U S E L I G H T R Y L I G H T M A I N S W B R R R W B B B B B R Y R Y H E A D L I G H T L H H E A D L I G H T ...

Page 59: ......

Page 60: ...YAMAHA GOLF CAR COMPANY 1000 HWY 34 East Newnan GA 30265 770 254 4000 Printed in U S A 2014 KCC E IN U Y LIT OW MA JW7 F8199 22 ...

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