PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAU17600
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
EAU32183
GENERAL MAINTENANCE AND LUBRICATION CHART
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months
1
*
Fuel line
• Check fuel hoses for cracks or
damage.
• Replace if necessary.
√
√
√
√
√
2
Spark plugs
• Check condition.
• Adjust gap and clean.
• Replace every 8000 mi
(13000 km) or 12 months.
√
Replace.
√
Replace.
√
3
*
Valve clearance
• Check and adjust valve clear-
ance when engine is cold.
√
√
√
√
√
√
4
*
Crankcase
breather system
• Check breather hose for
cracks or damage.
• Replace if necessary.
√
√
√
√
√
5
*
Fuel injection
• Adjust synchronization.
√
√
√
√
√
6
*
Exhaust system
• Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if neces-
sary.
√
√
√
√
√
7
*
Evaporative emis-
sion control sys-
tem (For
California only)
• Check control system for
damage.
• Replace if necessary.
√
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months
1
*
Air filter element
• Check condition and damage.
• Replace if necessary.
√
√
√
√
√
2
*
Clutch
• Check operation.
• Adjust or replace cable.
√
√
√
√
√
√
3
*
Front brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√
√
√
√
√
√
4
*
Rear brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√
√
√
√
√
√
5
*
Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
6
*
Wheels
• Check runout and for dam-
age.
• Replace if necessary.
√
√
√
√
√
Summary of Contents for XVS13AW
Page 2: ...SERVICE MANUAL XVS13AW C XVS13CTW C LIT 11616 20 42 3D8 28197 10 ...
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15 ...
Page 52: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A A 1 2 2 3 A A ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 2 3 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Oil nozzle 3 Crankshaft ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Oil delivery pipe 1 2 Timing chain tensioner ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 2 3 4 5 6 ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS A A A A 2 1 4 3 5 6 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 39 A B B A 4 3 3 1 2 2 A A B B ...
Page 83: ...CABLE ROUTING 2 57 3D8 3D8 A B B A A B C D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 85: ...CABLE ROUTING 2 59 ...
Page 89: ...CABLE ROUTING 2 63 ...
Page 92: ......
Page 125: ...ELECTRICAL SYSTEM 3 33 ...
Page 128: ......
Page 203: ...BELT DRIVE 4 75 ...
Page 305: ...WATER PUMP 6 11 ...
Page 319: ...THROTTLE BODIES 7 13 ...
Page 322: ......
Page 328: ...IGNITION SYSTEM 8 6 ...
Page 336: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 6 Battery ...
Page 338: ...CHARGING SYSTEM 8 16 ...
Page 352: ...COOLING SYSTEM 8 30 ...
Page 389: ...ELECTRICAL COMPONENTS 8 67 EAS27970 ELECTRICAL COMPONENTS 1 4 5 6 7 8 9 10 11 12 13 2 3 ...
Page 391: ...ELECTRICAL COMPONENTS 8 69 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...
Page 413: ...ELECTRICAL COMPONENTS 8 91 ...
Page 421: ......
Page 422: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...