CAMSHAFTS
5-18
4. Measure:
• Rocker arm shaft outside diameter “a”
Out of specification
→
Replace.
5. Calculate:
• Rocker-arm-to-rocker-arm-shaft clearance
NOTE:
Calculate the clearance by subtracting the rock-
er arm shaft outside diameter from the rocker
arm inside diameter.
Out of specification
→
Replace the defective
part(s).
EAS23970
CHECKING THE TIMING CHAIN
TENSIONERS
The following procedure applies to all of the tim-
ing chain tensioners.
1. Disassemble:
• Timing chain tensioner
NOTE:
Squeeze timing chain tensioner clip 2 “5”, and
then remove the timing chain tensioner springs
and timing chain tensioner rod.
2. Check:
• Timing chain tensioner housing
• Timing chain tensioner rod
• Timing chain tensioner spring seat
• Timing chain tensioner springs
• Timing chain tensioner clips
Damage/wear
→
Replace the as a set.
3. Assemble:
• Timing chain tensioner
NOTE:
Prior to installing the timing chain tensioner rod,
drain the engine oil from the timing chain ten-
sioner housing.
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Install the timing chain tensioner outer spring,
timing chain tensioner clip 2 “1”, and clip 1 “2”.
NOTE:
Be sure to face the ends of timing chain tension-
er clip 2 “1” in the direction shown in the illustra-
tion and to fit timing chain tensioner clip 1 “2” in
the groove “a” in the timing chain tensioner
housing.
Rocker arm shaft outside diame-
ter
11.976–11.991 mm (0.4715–
0.4721 in)
Rocker-arm-to-rocker-arm-shaft
clearance
0.009–0.042 mm (0.0004–0.0017
in)
Limit
0.095 mm (0.0037 in)
1. Timing chain tensioner rod
2. Timing chain tensioner spring seat
3. Timing chain tensioner inner spring
4. Timing chain tensioner clip 1
5. Timing chain tensioner clip 2
6. Timing chain tensioner outer spring
7. Timing chain tensioner housing
1
2
3
5
4
6
7
1
a
2
Summary of Contents for XVS13AW
Page 2: ...SERVICE MANUAL XVS13AW C XVS13CTW C LIT 11616 20 42 3D8 28197 10 ...
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15 ...
Page 52: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A A 1 2 2 3 A A ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 2 3 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Oil nozzle 3 Crankshaft ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Oil delivery pipe 1 2 Timing chain tensioner ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 2 3 4 5 6 ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS A A A A 2 1 4 3 5 6 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 39 A B B A 4 3 3 1 2 2 A A B B ...
Page 83: ...CABLE ROUTING 2 57 3D8 3D8 A B B A A B C D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 85: ...CABLE ROUTING 2 59 ...
Page 89: ...CABLE ROUTING 2 63 ...
Page 92: ......
Page 125: ...ELECTRICAL SYSTEM 3 33 ...
Page 128: ......
Page 203: ...BELT DRIVE 4 75 ...
Page 305: ...WATER PUMP 6 11 ...
Page 319: ...THROTTLE BODIES 7 13 ...
Page 322: ......
Page 328: ...IGNITION SYSTEM 8 6 ...
Page 336: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 6 Battery ...
Page 338: ...CHARGING SYSTEM 8 16 ...
Page 352: ...COOLING SYSTEM 8 30 ...
Page 389: ...ELECTRICAL COMPONENTS 8 67 EAS27970 ELECTRICAL COMPONENTS 1 4 5 6 7 8 9 10 11 12 13 2 3 ...
Page 391: ...ELECTRICAL COMPONENTS 8 69 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...
Page 413: ...ELECTRICAL COMPONENTS 8 91 ...
Page 421: ......
Page 422: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...